2. New Seven Q.C. Tools
Process Decisions Program
Charts
For Producing the Desired Result from Many
Possible Outcomes
Used to plan various contingencies
Used for getting activities back on track
Steers events in required direction if
unanticipated problems occur
Finds feasible counter measures to
overcome problems
Slide 1 0f 7
3. Advantages of Process Decisions Program Charts
(PDPC’s)
Facilitates forecasting
Uses past to anticipate contingencies
Enables problems to pinpointed
Illustrates how events will be directed to
successful conclusion
Enables those involved to understand
decision-makers intentions
Slide 2 0f 7
New Seven Q.C. Tools
Process Decisions Program
Charts
4. Advantages of PDPC’s (cont.)
Fosters cooperation and communication in
group
Easily modified and easily understood
Slide 3 0f 7
New Seven Q.C. Tools
Process Decisions Program
Charts
Start
GOAL
YES
YES
NO
NO
NO
NO
NO
YES
NO
NO
5. Constructing a PDPC
Slide 4 0f 7
Select a highly effective, but difficult
strategy from the Tree diagram
Decide on a goal (most desirable outcome)
Identify constraints of objective
Identify existing situation (Starting point)
New Seven Q.C. Tools
Process Decisions Program
Charts
List activities to reach goal and potential
problems with each activity
6. Constructing an PDPC (cont.)
Slide 5 0f 7
Review list. Add extra activities or problems
not thought of previously
Prepare contingency plan for each step and
review what action is needed if step is not
achieved
Examine carefully to check for
inconsistencies and all important factors
are included
New Seven Q.C. Tools
Process Decisions Program
Charts
7. Constructing an PDPC (cont.)
Slide 6 0f 7
Next, complete the diagram
Examine to make sure all contingency plans
are adequate
New Seven Q.C. Tools
Process Decisions Program
Charts
8. New Seven Q.C. Tools
Matrix Data Analysis
Principal Component Analysis
Technique quantifies and arranges data
presented in Matrix
Based solely on numerical data
Finds indicators that differentiate and
attempt to clarify large amount of
information
Slide 1 0f 6
9. New Seven Q.C. Tools
Matrix Data Analysis
Advantages of Principal Component Analysis
Can be used in various fields (market surveys, new
product planning, process analysis)
Can be when used when Matrix diagram does
not give sufficient information
Useful as Prioritization Grid
Slide 2 0f 6
10. New Seven Q.C. Tools
Matrix Data Analysis
Constructing a Prioritization Grid
Source: Foster, S., Managing Quality (Upper Saddle River, NJ: Prentice Hall, 2001)
Slide 3 0f 6
Determine your goal, your alternatives, and
criteria for decision
Place selection in order of importance
Sum individual ratings to establish overall
ranking (Divide by number of options for average
ranking)
Apply percentage weight to each option (all
weights should add up to 1)
11. New Seven Q.C. Tools
Matrix Data Analysis
Constructing a Prioritization Grid (cont.)
Slide 4 0f 6
Rank order each option with respect to
criterion (Average the rankings and apply a completed
ranking)
Multiply weight by associated rank in
Matrix (in example, 4 is best, 1 is worst)
Result is Importance Score
Add up Importance Scores for each option
12. New Seven Q.C. Tools
Matrix Data Analysis
Constructing a Prioritization Grid (cont.)
Slide 5 0f 6
See completed the diagram
Rank order the alternatives according to
importance
13. Review
New Seven Q.C. Tools
Affinity Diagrams
Relations Diagrams
Tree Diagrams
Matrix Diagrams
Arrow Diagrams
Process Decision Program Charts
Matrix Data Analysis
14. Mental Attitudes
- Keen awareness to the actual problem
- Eagerness to solve problem
- Be highly motivated for the challenge
Keys to Successfully Using the
New Seven Q.C. Tools
Slide 1 0f 5
Four Specific Keys
Understand the problem
Select the right tool for the job
Obtain appropriate verbal data
Interpret analytical results
15. Keys to Successfully Using the
New Seven Q.C. Tools
Slide 2 0f 5
Understand the problem
Stage 1 - problem is unclear and not obvious
what exact issue should be addressed
Stage 2 - problem is obvious, but causes unknown
explore causes and single out valid ones
Stage 3 - problem and causes are known
required action is unknown
strategies and plan must be developed
4 Specific Keys
16. Keys to Successfully Using the
New Seven Q.C. Tools
Slide 3 0f 5
Selecting Right tool for the Job
Stage 1 - Collect verbal information on events
(Affinity Diagram)
Stage 2 - Choose tool to identify causes
(Relations Diagram / Matrix Diagram)
Stage 3 - List strategies and activities
(Tree Diagram / Relations Diagram)
Plan actual activities
(Arrow Diagram / PDPC Chart)
4 Specific Keys (cont.)
17. Keys to Successfully Using the
New Seven Q.C. Tools
Obtaining appropriate verbal data
Three types of verbal data:
- Facts; factual observations expressed in words
- Opinions; factual information colored by opinion
- Ideas; New concepts created by analyzing facts
.Group Discussions:
- Ensures common understanding
- All data should be without bias or distortion
- Data should fit objective of the analysis
4 Specific Keys (cont.)
18. Keys to Successfully Using the
New Seven Q.C. Tools
Slide 5 0f 5
Interpreting Analytical Results
Information must be obtained for accomplishing
objectives from:
- Completed diagrams; or
- Process of completing diagrams
Analyze actual information obtained:
- Prepare summarized report with findings,
conclusions, and processes used
- Check if necessary data has been obtained, if not
- Discover the cause and take appropriate action
4 Specific Keys (cont.)
19. Practical Application of
New Seven Q.C. Tools
Complete the following Relations Diagram
- Review notes for clarity
- Get in groups of 4-5 per table (work as a team!)
- Topic - “Using the New Seven QC Tools skillfully”
- “Cause cards”- will be provided (not categorized)
- Arrange cards to complete diagram
(some hints have been provided)
Example; Relations Diagram
”Abilities Required for Applying New Seven QC Tools”
20. Summary
New Seven Q.C. Tools
1- Provide Training in Thinking
2- Raise People’s Problem Solving Confidence
3- Increase People’s Ability to Predict Future Events
Benefits of New Seven Q.C. Tools
1- Express verbal data diagrammatically
2- Make information visible
3- Organize information intelligibly
4- Clarify overall picture and fine details
5- Get more people involved
Roles of New Seven Q.C. Tools