This document summarizes a research article that uses Quality Function Deployment (QFD) to identify improvements to packaging for spare parts in the automotive industry in Indonesia. The researchers conducted customer surveys and analyzed competitors to understand voice of the customer and technical requirements. They built a quality function deployment house to determine the highest priority improvements, which were making the packaging easier to open and substituting solid packaging materials. The goal of the improvements is to increase customer trust and sales by focusing on packaging attributes like security and ease of use.
The document summarizes the state of the flexible packaging industry in the United States. It finds that flexible packaging continues to grow at 3% annually due to opportunities in retail factors like stand-up pouches and environmental factors including more sustainable materials. Flexible packaging reduces waste and uses less energy throughout its lifecycle compared to alternatives. The future of flexible packaging is promising as sustainability becomes more important to consumers and retailers.
The document provides information on the corrugated box packaging market and financial projections for starting a corrugated box manufacturing business. It discusses the market potential and key segments for corrugated boxes. The food and beverage industry is the largest end user segment. Americas and APAC are the largest geographical markets. It then outlines the manufacturing process, required machinery, land and utilities needs, assumptions, and provides financial projections for capital costs, working capital, production capacity and projected profits over three years.
Packaging materials: Paper based packaging for foodDr. Jilen Mayani
Paper is a very versatile material. It is produced from cellulosic, naturally renewable fibres. It is therefore considered as an environmentally friendly material, being easily recycled, composted or incinerated after use. It may be used in food packaging applications within a wide range of grammages, being designed as wrapping paper, folding box board or corrugated board, for direct or indirect contact, i.e. as primary, secondary or tertiary packaging. Other paper grades, such as tissue paper, may be used in occasional contact with foodstuffs.
When paper and paper based products are intended, or likely, to come into contact with food, manufacturers follow relevant and acknowledged regulations and guidelines to design manufacturing processes and recipes, and ensure consumer safety.
The document discusses the manufacturing of laminates. It defines laminating as joining two or more flexible packaging webs using a bonding agent. There are different types of laminates including matt, gloss, velvet, and metalized film laminates. Laminates are manufactured using processes like blown film extrusion, cast film extrusion, and co-extrusion. Laminates provide mechanical properties like strength and barrier properties to prevent deterioration. They are used for various food and non-food packaging applications.
Functional barrier films in flexible packaging industryHenky Wibawa
Technology and market trends in flexible packaging development. Presented in Asia Flexible Packaging Summit 2016, 13-14 January, 2016 Crowne Plaza Century Park Shanghai
This document discusses various flexible packaging materials including polyethylene, cast polypropylene, bi-oriented polypropylene, oriented polyester, oriented polyamide, paper, and aluminum. It provides information on the thickness, barrier properties, printability, heat sealing properties, and applications of each material. The key message is that the optimal film, material, or lamination for packaging is dependent on the specific application and purposes of the packaging.
Food Safety and Flexible Packaging MaterialEric Tu
This document discusses how packaging materials can affect food safety. It begins by establishing that packaging plays a critical role in food safety and outlines some key ways materials can impact it, such as through migration of residual chemicals from packaging or insufficient barrier properties. It then explores these topics in more detail. For example, it examines common sources of residual chemicals from additives and solvents and provides tips for selecting materials and processes to minimize them. The document also looks at the importance of barrier properties for tasks like maintaining freshness and preventing spoilage. Overall, the document analyzes how packaging design and material selection can help ensure food safety.
The packaging industry in Indonesia faced challenges in 2008 from rising costs of packaging materials due to shortages and high oil prices. The government implemented stronger regulations on food packaging. The industry remains dominated by domestic packaging companies, though foreign players are entering. Despite challenges, the packaging industry is still expected to grow due to increasing demand for packaged products in Indonesia.
The document summarizes the state of the flexible packaging industry in the United States. It finds that flexible packaging continues to grow at 3% annually due to opportunities in retail factors like stand-up pouches and environmental factors including more sustainable materials. Flexible packaging reduces waste and uses less energy throughout its lifecycle compared to alternatives. The future of flexible packaging is promising as sustainability becomes more important to consumers and retailers.
The document provides information on the corrugated box packaging market and financial projections for starting a corrugated box manufacturing business. It discusses the market potential and key segments for corrugated boxes. The food and beverage industry is the largest end user segment. Americas and APAC are the largest geographical markets. It then outlines the manufacturing process, required machinery, land and utilities needs, assumptions, and provides financial projections for capital costs, working capital, production capacity and projected profits over three years.
Packaging materials: Paper based packaging for foodDr. Jilen Mayani
Paper is a very versatile material. It is produced from cellulosic, naturally renewable fibres. It is therefore considered as an environmentally friendly material, being easily recycled, composted or incinerated after use. It may be used in food packaging applications within a wide range of grammages, being designed as wrapping paper, folding box board or corrugated board, for direct or indirect contact, i.e. as primary, secondary or tertiary packaging. Other paper grades, such as tissue paper, may be used in occasional contact with foodstuffs.
When paper and paper based products are intended, or likely, to come into contact with food, manufacturers follow relevant and acknowledged regulations and guidelines to design manufacturing processes and recipes, and ensure consumer safety.
The document discusses the manufacturing of laminates. It defines laminating as joining two or more flexible packaging webs using a bonding agent. There are different types of laminates including matt, gloss, velvet, and metalized film laminates. Laminates are manufactured using processes like blown film extrusion, cast film extrusion, and co-extrusion. Laminates provide mechanical properties like strength and barrier properties to prevent deterioration. They are used for various food and non-food packaging applications.
Functional barrier films in flexible packaging industryHenky Wibawa
Technology and market trends in flexible packaging development. Presented in Asia Flexible Packaging Summit 2016, 13-14 January, 2016 Crowne Plaza Century Park Shanghai
This document discusses various flexible packaging materials including polyethylene, cast polypropylene, bi-oriented polypropylene, oriented polyester, oriented polyamide, paper, and aluminum. It provides information on the thickness, barrier properties, printability, heat sealing properties, and applications of each material. The key message is that the optimal film, material, or lamination for packaging is dependent on the specific application and purposes of the packaging.
Food Safety and Flexible Packaging MaterialEric Tu
This document discusses how packaging materials can affect food safety. It begins by establishing that packaging plays a critical role in food safety and outlines some key ways materials can impact it, such as through migration of residual chemicals from packaging or insufficient barrier properties. It then explores these topics in more detail. For example, it examines common sources of residual chemicals from additives and solvents and provides tips for selecting materials and processes to minimize them. The document also looks at the importance of barrier properties for tasks like maintaining freshness and preventing spoilage. Overall, the document analyzes how packaging design and material selection can help ensure food safety.
The packaging industry in Indonesia faced challenges in 2008 from rising costs of packaging materials due to shortages and high oil prices. The government implemented stronger regulations on food packaging. The industry remains dominated by domestic packaging companies, though foreign players are entering. Despite challenges, the packaging industry is still expected to grow due to increasing demand for packaged products in Indonesia.
The document discusses various topics related to food packaging including:
1. The packaging sector represents 2% of GDP in developed countries and packaging ensures delivery of goods in the best condition for use.
2. Packaging performs functions of containment, protection, convenience, and communication in physical, ambient, and human environments.
3. Smart packaging includes active packaging that enhances performance and intelligent packaging that provides information on package history and food quality.
The document provides an executive summary of a proposed automated corrugated carton manufacturing project in Bangladesh. Key points:
- The project will use advanced machinery and equipment from Taiwan and China to produce high-quality corrugated cartons.
- It aims to meet growing domestic and export demand from industries like RMG, pharmaceuticals, and consumer goods.
- The project is expected to create around 190 jobs and break even at 32% capacity utilization. It will have an annual production capacity of 225 million carton pieces.
- Total project cost is estimated at BDT 752.94 million, to be financed with a debt-equity ratio of 54:46, with term loan of BDT 400
Indian market for specialty packaging films Swami Kuttan
This document summarizes a presentation given by Vijay Shankar on the Indian market for specialty packaging films. It discusses opportunities in the growing Indian market and applications of packaging films like food, non-food, and non-packaging uses. It provides case studies on edible oil packaging films moving from mono-layer to multi-layer structures and the benefits of blown film technology and co-extrusion. The presentation concludes with future trends towards thinner multi-layer films to reduce resource use while maintaining properties.
BMFB 4713 GREEN MATERIALS AND BIOMATERIALS
- Types of food packaging Polymer
- Synthesis of PLA
- Processing Method for food packaging
- Degradation Route
- Applications of polymer in food packaging
Lecture 5 - Packaging Materials and LabellingVirtu Institute
This document provides an overview of packaging materials, types of packaging, and labelling. It discusses the three main types of packaging: primary, secondary, and tertiary. Common packaging materials include plastic, metal, glass, cardboard, and foam. Flexible packaging such as bags are also described. The primary functions of labelling are communication and meeting legal requirements. Common label types and symbols are explained. Links to additional resources on product labelling standards are also included.
Common Packaging Plastic Variants Made by Plastic Bottle ManufacturersSailor Plastics
Plastic is a highly versatile material that can be molded to any shape and size, and to any hardness and toughness. This makes plastic the perfect material for many uses, mainly manufacture of plastic bottles and plastic packaging containers. Although there are countless plastic variants, only a selected few plastics are used by any plastic bottle company to create plastic containers. For more information visit: https://www.sailorplastics.com/
Packing and packaging serve several important functions including protecting products from damage, leakage, evaporation and theft. It also provides convenience for customers and attractiveness on shelves. Effective packaging identifies products, projects quality and allows for self-service. There are different levels of packaging for industrial, consumer and reusable/multiple packages. Packaging materials and formats are chosen based on the type and level of product. While packaging benefits customers and sales, it can also cause issues if it is deceptive, inflates contents or poses health hazards. Sustainable solutions include reusable containers and proper waste disposal. Product positioning creates an image in customers' minds by differentiating products, indicating key benefits and articulating brand characteristics to maintain priority.
The document discusses packaging, storage, and distribution of food products. It describes the major functions of packaging as containing the product, protecting it, preserving it, informing consumers, and providing convenience. Different types of packaging materials are outlined, including cans, glass, paper, rigid and flexible plastics, aluminum foils, and laminates. Current developments in packaging focus on sustainability, biodegradability, modified atmosphere packaging, active packaging, sous vide techniques, and intelligent/convenient packaging innovations. Proper storage and distribution is also important to maintain food quality during manufacturing and transportation.
Greenply Industries Ltd is India's largest interior infrastructure company. A study was conducted on consumers' shifting trends from non-branded to branded plywood. Greenply has a turnover of Rs. 1420 crore and accounts for 25% of the organized plywood market in India. The plywood industry is growing at 25-30% annually. Greenply offers various wood products including plywood, laminates, and medium density fiberboard. Market research found that Bihar generates the highest sales for Greenply due to its distribution channels and dealers network. High-quality commercial customers are less price sensitive and seek durable products recommended by architects.
Presentation on eco friendly packaging materialsAdya Tiwari
This document discusses eco-friendly packaging. It begins by defining packaging and its importance to consumers interested in environmentally-friendly options. It then outlines principles of green packaging like reduce, reuse, recycle. The rest of the document discusses types of packaging, materials like bioplastics and recycled paper that can be used, benefits of eco-friendly packaging, and concludes that innovations in sustainable packaging help the environment and meet consumer demands.
This document discusses eco-friendly packaging. It begins by outlining how packaging plays an essential role in modern society and the economy, before discussing how true sustainability requires meeting societal needs, respecting the environment, and creating economic value. It then provides bio-plastics and careful design/innovation as examples of eco-friendly packaging, highlighting benefits and challenges. The document concludes by presenting a case study of an innovative, eco-friendly packaging solution for fresh food using protective atmosphere that has zero environmental impact through its entire lifecycle from production to compostable materials.
Using Degradable Plastics In Indonesia NewHenky Wibawa
This document discusses the use of degradable plastics in Indonesia. It provides background on plastics, noting their benefits but also that they do not readily degrade and accumulate in the environment. It then discusses the global push for more sustainable packaging and laws requiring producer responsibility. Various degradable plastic options are presented, like bioplastics from corn starch (PLA) and additives that make conventional plastics oxo-biodegradable. Standards and certifications for testing degradable plastics are also covered. The document advocates for the use of biodegradable plastics in Indonesia to reduce environmental impacts of plastic waste.
Glass, metal, paper/cardboard, plastic, and mixed materials are common food packaging options. Each has advantages - glass and metal have strong barriers but are brittle/heavy, paper is cheap and sustainable but permeable, plastic is inexpensive and flexible but non-biodegradable. New options like active packaging absorb oxygen or ethylene to prolong shelf-life, while nanocomposites provide strong barriers at low permeability. Ultimately, food packaging must prioritize consumer health and product quality above all else.
Packaging methods of post-harvest fruits and vegetables discusses various packaging options and their purposes. It describes natural materials like baskets that lack rigidity and cause damage issues. Wooden materials like pallets and crates are inexpensive but not reusable. Corrugated fiberboard is the most common material due to its low cost and versatility. Plastic bags and shrink wrap are popular for their low material costs and ability to reduce shrinkage and damage. Proper packaging can help reduce losses by protecting produce and extending its marketable life while increasing its market value.
Semi Rigid Packages are food packaging that provides protection, convenience, and merchandising value for products. They include folding cartons, lined cartons, aseptic cartons, and thermoformed cartons made from flexible packaging materials like paper, paperboard, aluminum foil, and various plastic films. Corrugated fiberboard boxes are also considered semi-rigid packaging due to their protective yet somewhat flexible material.
Plastics are widely used in food packaging due to their versatility, low cost, and ability to be molded into various shapes. The most commonly used plastics for packaging are polyethylene, polyethylene terephthalate, and polypropylene. While plastics provide advantages for food preservation, they also have disadvantages such as being non-renewable and potentially releasing toxic fumes when burned. Other materials used for food packaging include glass, metals, paper, and cardboard, with the suitable material depending on the type of food and desired properties like barrier strength and recyclability. Food packaging helps protect products and keeps them safe to eat through the use of various technologies like modified atmosphere packaging and vacuum sealing.
This document provides information about printing and lamination processes at Packages Limited. It discusses two main printing techniques used: flexography and gravure printing. For flexography, it describes the flexographic printing process and components involved. For gravure printing, it outlines the rotogravure process. It also covers wet bond and dry bond lamination processes and the materials that can be laminated. Finally, it discusses common materials used for flexible packaging films like PET, PP, PS, PVC, HDPE, LDPE, BOPP, and nylon films along with their properties.
The document discusses trends in flexible packaging and its applications. It notes that flexible packaging has evolved from an afterthought to a key marketing component. Global drivers include globalization, customer value, technology, and supply chain management. Flexible packaging helps reduce food waste by providing effective protection that preserves food quality and extends shelf life, as well as offering appropriate formats and serving sizes that minimize leftovers. Studies show individually packaged foods generate less waste than bulk formats. Flexible packaging is a partner in reducing food waste and supporting responsible consumption and production.
What a Report! Corp Scan Group Create a report on Plastic Packaging Industry, in this report they cover all required field related to plastic packaging like market ,future, revenue,growth.
IRJET- Design and Fabrication of Waste Plastic Recycling MachineIRJET Journal
The document describes the design and fabrication of a waste plastic recycling machine. The machine converts shredded waste plastic into useful products like tiles. Plastic is fed into a heating chamber where it is melted. A lever and plunger arrangement then injects the molten plastic into molds under pressure to form the tiles. The machine aims to provide a low-cost solution for recycling plastic at smaller scales, helping address the global problem of plastic waste. It was designed and modeled in CAD software, and its components like the barrel and molds are made from materials like aluminum and wood.
The document discusses various topics related to food packaging including:
1. The packaging sector represents 2% of GDP in developed countries and packaging ensures delivery of goods in the best condition for use.
2. Packaging performs functions of containment, protection, convenience, and communication in physical, ambient, and human environments.
3. Smart packaging includes active packaging that enhances performance and intelligent packaging that provides information on package history and food quality.
The document provides an executive summary of a proposed automated corrugated carton manufacturing project in Bangladesh. Key points:
- The project will use advanced machinery and equipment from Taiwan and China to produce high-quality corrugated cartons.
- It aims to meet growing domestic and export demand from industries like RMG, pharmaceuticals, and consumer goods.
- The project is expected to create around 190 jobs and break even at 32% capacity utilization. It will have an annual production capacity of 225 million carton pieces.
- Total project cost is estimated at BDT 752.94 million, to be financed with a debt-equity ratio of 54:46, with term loan of BDT 400
Indian market for specialty packaging films Swami Kuttan
This document summarizes a presentation given by Vijay Shankar on the Indian market for specialty packaging films. It discusses opportunities in the growing Indian market and applications of packaging films like food, non-food, and non-packaging uses. It provides case studies on edible oil packaging films moving from mono-layer to multi-layer structures and the benefits of blown film technology and co-extrusion. The presentation concludes with future trends towards thinner multi-layer films to reduce resource use while maintaining properties.
BMFB 4713 GREEN MATERIALS AND BIOMATERIALS
- Types of food packaging Polymer
- Synthesis of PLA
- Processing Method for food packaging
- Degradation Route
- Applications of polymer in food packaging
Lecture 5 - Packaging Materials and LabellingVirtu Institute
This document provides an overview of packaging materials, types of packaging, and labelling. It discusses the three main types of packaging: primary, secondary, and tertiary. Common packaging materials include plastic, metal, glass, cardboard, and foam. Flexible packaging such as bags are also described. The primary functions of labelling are communication and meeting legal requirements. Common label types and symbols are explained. Links to additional resources on product labelling standards are also included.
Common Packaging Plastic Variants Made by Plastic Bottle ManufacturersSailor Plastics
Plastic is a highly versatile material that can be molded to any shape and size, and to any hardness and toughness. This makes plastic the perfect material for many uses, mainly manufacture of plastic bottles and plastic packaging containers. Although there are countless plastic variants, only a selected few plastics are used by any plastic bottle company to create plastic containers. For more information visit: https://www.sailorplastics.com/
Packing and packaging serve several important functions including protecting products from damage, leakage, evaporation and theft. It also provides convenience for customers and attractiveness on shelves. Effective packaging identifies products, projects quality and allows for self-service. There are different levels of packaging for industrial, consumer and reusable/multiple packages. Packaging materials and formats are chosen based on the type and level of product. While packaging benefits customers and sales, it can also cause issues if it is deceptive, inflates contents or poses health hazards. Sustainable solutions include reusable containers and proper waste disposal. Product positioning creates an image in customers' minds by differentiating products, indicating key benefits and articulating brand characteristics to maintain priority.
The document discusses packaging, storage, and distribution of food products. It describes the major functions of packaging as containing the product, protecting it, preserving it, informing consumers, and providing convenience. Different types of packaging materials are outlined, including cans, glass, paper, rigid and flexible plastics, aluminum foils, and laminates. Current developments in packaging focus on sustainability, biodegradability, modified atmosphere packaging, active packaging, sous vide techniques, and intelligent/convenient packaging innovations. Proper storage and distribution is also important to maintain food quality during manufacturing and transportation.
Greenply Industries Ltd is India's largest interior infrastructure company. A study was conducted on consumers' shifting trends from non-branded to branded plywood. Greenply has a turnover of Rs. 1420 crore and accounts for 25% of the organized plywood market in India. The plywood industry is growing at 25-30% annually. Greenply offers various wood products including plywood, laminates, and medium density fiberboard. Market research found that Bihar generates the highest sales for Greenply due to its distribution channels and dealers network. High-quality commercial customers are less price sensitive and seek durable products recommended by architects.
Presentation on eco friendly packaging materialsAdya Tiwari
This document discusses eco-friendly packaging. It begins by defining packaging and its importance to consumers interested in environmentally-friendly options. It then outlines principles of green packaging like reduce, reuse, recycle. The rest of the document discusses types of packaging, materials like bioplastics and recycled paper that can be used, benefits of eco-friendly packaging, and concludes that innovations in sustainable packaging help the environment and meet consumer demands.
This document discusses eco-friendly packaging. It begins by outlining how packaging plays an essential role in modern society and the economy, before discussing how true sustainability requires meeting societal needs, respecting the environment, and creating economic value. It then provides bio-plastics and careful design/innovation as examples of eco-friendly packaging, highlighting benefits and challenges. The document concludes by presenting a case study of an innovative, eco-friendly packaging solution for fresh food using protective atmosphere that has zero environmental impact through its entire lifecycle from production to compostable materials.
Using Degradable Plastics In Indonesia NewHenky Wibawa
This document discusses the use of degradable plastics in Indonesia. It provides background on plastics, noting their benefits but also that they do not readily degrade and accumulate in the environment. It then discusses the global push for more sustainable packaging and laws requiring producer responsibility. Various degradable plastic options are presented, like bioplastics from corn starch (PLA) and additives that make conventional plastics oxo-biodegradable. Standards and certifications for testing degradable plastics are also covered. The document advocates for the use of biodegradable plastics in Indonesia to reduce environmental impacts of plastic waste.
Glass, metal, paper/cardboard, plastic, and mixed materials are common food packaging options. Each has advantages - glass and metal have strong barriers but are brittle/heavy, paper is cheap and sustainable but permeable, plastic is inexpensive and flexible but non-biodegradable. New options like active packaging absorb oxygen or ethylene to prolong shelf-life, while nanocomposites provide strong barriers at low permeability. Ultimately, food packaging must prioritize consumer health and product quality above all else.
Packaging methods of post-harvest fruits and vegetables discusses various packaging options and their purposes. It describes natural materials like baskets that lack rigidity and cause damage issues. Wooden materials like pallets and crates are inexpensive but not reusable. Corrugated fiberboard is the most common material due to its low cost and versatility. Plastic bags and shrink wrap are popular for their low material costs and ability to reduce shrinkage and damage. Proper packaging can help reduce losses by protecting produce and extending its marketable life while increasing its market value.
Semi Rigid Packages are food packaging that provides protection, convenience, and merchandising value for products. They include folding cartons, lined cartons, aseptic cartons, and thermoformed cartons made from flexible packaging materials like paper, paperboard, aluminum foil, and various plastic films. Corrugated fiberboard boxes are also considered semi-rigid packaging due to their protective yet somewhat flexible material.
Plastics are widely used in food packaging due to their versatility, low cost, and ability to be molded into various shapes. The most commonly used plastics for packaging are polyethylene, polyethylene terephthalate, and polypropylene. While plastics provide advantages for food preservation, they also have disadvantages such as being non-renewable and potentially releasing toxic fumes when burned. Other materials used for food packaging include glass, metals, paper, and cardboard, with the suitable material depending on the type of food and desired properties like barrier strength and recyclability. Food packaging helps protect products and keeps them safe to eat through the use of various technologies like modified atmosphere packaging and vacuum sealing.
This document provides information about printing and lamination processes at Packages Limited. It discusses two main printing techniques used: flexography and gravure printing. For flexography, it describes the flexographic printing process and components involved. For gravure printing, it outlines the rotogravure process. It also covers wet bond and dry bond lamination processes and the materials that can be laminated. Finally, it discusses common materials used for flexible packaging films like PET, PP, PS, PVC, HDPE, LDPE, BOPP, and nylon films along with their properties.
The document discusses trends in flexible packaging and its applications. It notes that flexible packaging has evolved from an afterthought to a key marketing component. Global drivers include globalization, customer value, technology, and supply chain management. Flexible packaging helps reduce food waste by providing effective protection that preserves food quality and extends shelf life, as well as offering appropriate formats and serving sizes that minimize leftovers. Studies show individually packaged foods generate less waste than bulk formats. Flexible packaging is a partner in reducing food waste and supporting responsible consumption and production.
What a Report! Corp Scan Group Create a report on Plastic Packaging Industry, in this report they cover all required field related to plastic packaging like market ,future, revenue,growth.
IRJET- Design and Fabrication of Waste Plastic Recycling MachineIRJET Journal
The document describes the design and fabrication of a waste plastic recycling machine. The machine converts shredded waste plastic into useful products like tiles. Plastic is fed into a heating chamber where it is melted. A lever and plunger arrangement then injects the molten plastic into molds under pressure to form the tiles. The machine aims to provide a low-cost solution for recycling plastic at smaller scales, helping address the global problem of plastic waste. It was designed and modeled in CAD software, and its components like the barrel and molds are made from materials like aluminum and wood.
Recovered Packaging Market Competitive Research And Precise Outlook 2023 To 2030subishsam
The research firm Contrive Datum Insights has just recently added to its database a report with the heading global Recovered Packaging Market .Both primary and secondary research methodologies have been utilised in order to conduct an analysis of the worldwide Recovered Packaging Market . In order to provide a comprehensive comprehension of the topic at hand, it has been summed up using appropriate and accurate market insights. According to Contrive Datum Insights, this worldwide comprehensive report is broken up into several categories in order to present the data in a way that is understandable, succinct, and presented in a professional manner.
Using Custom PP Corrugated Boxes provide you with a number of advantages that your customers will appreciate. These boxes also cater the shipper with distinct benefits that will help you save money and time as well as enhance your corporate reputation. These strong & cost-effective shipping containers will not only keep your products safe but will also help promote your brand. Moreover, these are environment friendly and provide better protection. Please go through the blog to know in detail about the Uses of Custom PP Corrugated Boxes. Learn more on: http://www.corpacind.com/blog/uses-of-custom-pp-corrugated-boxes
The automotive industry is one of the largest and most complex industries in the world. The supply chain and logistics involved in the manufacturing, assembling, and shipping of vehicles and their components are extensive and intricate. To ensure that these operations run efficiently and sustainably, businesses in the automotive industry need reliable and cost-effective packaging solutions. Heavy-duty corrugation boxes are a great solution that can help save costs and improve efficiency, while also being eco-friendly.
Benefits:
Protection: Heavy-duty corrugation boxes provide excellent protection for automotive parts during transportation. They are sturdy and can withstand rough handling, stacking, and high-impact shocks, reducing the risk of damage or breakage. This ensures that the parts arrive at their destination in pristine condition, reducing waste and cost due to defective products.
Customizable: Corrugated boxes can be customized to fit the specific needs of different auto parts. For instance, you can create boxes with compartments and slots that can hold parts securely and prevent them from moving during transit. This customization ensures that each part is held securely in place and is delivered without any damages or defects.
Eco-friendly: Corrugated boxes are an eco-friendly packaging solution. They are made from renewable materials and are 100% recyclable. They also have a low carbon footprint compared to other packaging options, making them an ideal choice for businesses looking to reduce their environmental impact.
Cost Savings: Corrugated boxes offer significant cost savings for businesses in the automotive industry. They are cheaper than other packaging materials like plastic or metal and require less storage space. Using corrugated boxes can also reduce product damage, which means fewer returns and replacements, saving businesses money in the long run.
Cost Saving Calculation:
For example, a large automotive supplier ships 10,000 parts per month using plastic packaging that costs $1.00 per unit. The company decides to switch to heavy-duty corrugated boxes that cost $0.50 per unit.
Cost savings per month:
Plastic packaging cost: $10,000 (10,000 units x $1.00 per unit)
Corrugated packaging cost: $5,000 (10,000 units x $0.50 per unit)
Monthly savings: $5,000 (50% reduction in packaging cost)
Conclusion:
In conclusion, heavy-duty corrugation boxes are a cost-effective and sustainable solution for the automotive industry. Their ability to provide protection, customization, and eco-friendliness, combined with cost savings, makes them an excellent choice for businesses looking to optimize their packaging operations. With heavy-duty corrugated boxes, companies in the automotive industry can streamline their logistics, improve their bottom line, and reduce their environmental impact.
The document provides an overview of the wood polymer composite (WPC) industry and Alstone International, a manufacturer of aluminum composite panels in India. It discusses that WPCs combine wood and plastics to produce a material that can be processed like plastic but has properties of wood. WPCs have benefits like using waste materials, weather resistance, and recyclability. Alstone International is a leading manufacturer of aluminum composite panels in India with state-of-the-art facilities. It produces panels, perforated ceilings, partitions, and has supplied materials to projects of DMRC and Airports Authority of India.
A Feasibility Study of Making Biomass Pellets with Plywood Plant Waste in Ind...Mark Lee
Making biomass pellets with plywood waste is a smart idea. There are many plywood factories in Indonesia. Develop wood pellet production can generate more earnings.
Development of metallic rack packages for the metallurgical industry: Case StudyIJERA Editor
This document summarizes a study on the development of metallic rack packages for machine components in the metallurgical industry. The study aimed to improve transportation and storage by replacing wooden pallets. Metallic racks were designed to securely hold components, ensure quality during transport, and allow for easy loading and unloading. The methodology involved recognizing problems, detailing components, designing racks, testing, and approving the racks. Results showed the metallic racks reduced investments in packaging by over 50% compared to wooden pallets, saving almost $2,000 per year. Projects currently in development include racks for machine wheels and loader fenders. The metallic racks were concluded to add value and reduce costs in the production process.
Several Types of Postage Boxes that You Can Achieveprintcosmo
I recommend this particular type of printed postage boxes for small to medium sized fragile and delicate products with Free Design Support.
https://goo.gl/u2jJZA
SUBJECT INTERNATION BUSINESS across the Border for MBA1. Research P.docxhanneloremccaffery
This document outlines an assignment for an MBA research paper. Students will form groups to analyze an emerging market country and assess opportunities for foreign direct investment. Each group must write a 3000 word report and 15 minute presentation on their selected country. The report should include an overview of the country, as well as analyses of political, economic, social and technological factors. It should also assess existing trade policies, investment levels and provide a recommendation. Students must cite sources and write the report in their own words. The presentation and report will be graded on structure, content, research and overall impression.
The first impression is the last impression, and boxed packaged goods play an essential role in creating your first impression on your consumers. If you want to take your business to the next level, you should never overlook product packaging.
Abstract
Business sustainability has become the hardest in the global market for any small or giant company in Bangladesh. Companies are adopting & implementing many approaches to sustain in the market. Cost cutting approach has been addressed as one of the most efficient supply chain approach. Supply chain plays the key role to minimize the total cost and maximize the overall value generated. Potential growth of economy of any country depends on the sustainable and stable business policy and its execution. Likewise, any industry’s growth depends on it internal & external business policy and precise successful implementation of the policies. Manufacturing industries in Bangladesh has been booming from the early 80’s. And yet to reach to the lean manufacturing approach due to lack of understanding of the modern supply chain practices and approaches. Supply chain professionals in the world are at the edge of demolishing the unwanted cost involvement within the process and re-engineering the process flow according to the specific organization need.
Practice shows that using reusable plastic container (RPC) is one of the successful approaches for many manufacturing companies to reduce the overall cost of goods and implementing the environment friendly supply chain practices. Durability and multiuse are the core advantages of plastic container. Reusable plastic container can be used instead of corrugated carton, wooden box, paper bags and plastic poly bag. Reusable plastic containers can have a greater impact on the total cost of goods and supply chain responsibility as a whole and make supply chain operations more responsive & efficient.
This paper intend to demonstrate the benefits and the drawback of using reusable plastic container in one of the Bangladeshi medical devices components manufacturing company by using cost benefit study. The purpose and the objective of the study are to identify the potential outcomes of the application of using reusable plastic container and justify the sustainability of the approach and execution of the application.
Packaging serves several important functions:
1. It protects products during storage, movement, and handling to prevent damage.
2. Packaging is also a marketing tool to attract consumers.
3. Packaging must provide information on the product and meet legal requirements. The type of packaging material used, like plastic, wood, or metal, depends on the product being packaged.
Composite containers are made from more than one material like paper, boards, and metal or plastic ends. This enhances properties and minimizes weaknesses. There are different types of composite containers manufactured using convolute, spiral, or linear draw methods. Composite containers have advantages like being lighter, stronger, and more impact resistant than metal alternatives. They also have better environmental properties. Composite containers are widely used for food, pharmaceutical, and industrial products.
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Packing Improvement by using of Quality Function Deployment Method: A Case Study in Spare Part Automotive Industry in Indonesia
1. International Journal of Advanced Engineering, Management and Science (IJAEMS) [Vol-4, Issue-1, Jan- 2018]
https://dx.doi.org/10.22161/ijaems.4.1.9 ISSN: 2454-1311
www.ijaems.com Page | 46
Packing Improvement by using of Quality
Function Deployment Method: A Case Study in
Spare Part Automotive Industry in Indonesia
Humiras Hardi Purba, Adi Fitra , Gidionton Saritua Siagian, Widodo Dumadi
Master of Industrial Engineering Program, Mercu Buana University, Jln. Menteng Raya No 29, Jakarta Pusat, DKI Jakarta,
10340, Indonesia
Abstract—Sales for automotive in Indonesia especially
for 4-wheels vehicles and 2-wheels production is increase
every year. Increase sales in Indonesia will be related to
the needs of Spare Parts of the vehicle. Based on that,
sector spare part need improvement to increase the sales
and quality of spare part to gain trust of customer for buy
spare part original and not buy spare part not original.
Improvement will focus for packing this is because
packing is one of element which can be increased sales
and the difficulty to make improvements in a short time
and with low investment in the field of production. QFD
will be used to find best improvements for packing.
Planning improvement for packing such as change
material carton box (flute), redesigning, adding barcodes
and hologram stickers. Results Use QFD for packaging
repair. Customers are more focused on unboxing easy
packing with a value of 249.5 points from 40% and
substitute solid material packaging with 135 pints with
22% of QFD Technical priorities. With the following
results customers prefer secure packing compared with
interesting packing.
Keywords— Spare Parts, Sales, Packing, Indonesia,
Improvement, QFD.
I. INTRODUCTION
Spare Parts are used to replace damaged parts in a
machine. Automotive spare part sector in Indonesia there
are two types. Part made by sole agent and made by the
factory which specially made spare part modification.
Spare part modification there are several types where the
usage can be long life time or short life time.
Spare parts can be considered as an important business
area [1]. Manufacturing and automotive industries are
also important in many countries, with their respective
share of the business in the spare-parts area [2].
Relationship of total car sales to the needs of automobile
spare parts. Indonesia has achieved sales of 1.06 million
per year and an estimated 4.5% increase in 2017 [3]. With
the higher market share of spare parts, it is necessary to
make improvements in order to increase sales and trust
from customers. Increasing trust from customers,
Customer will prefer to buy original spare part compared
to the spare part is not the original from sole agent.
Making improvements for Packing is a very important
issue in local and international business due to the tight
competitive environment in which manufacturers are
trying to improve the quality and design of product
packages. Success of Product can be seen, from Packing
contributes to a well-designed Product sale. No good
Packing with bad products or quality products with bad
Packing can increase sales. However, when the same
product compares, packaging plays a distinctive role by
creating distinctions among other products. With the role
of packing relationship in the increase of sales. QFD will
be used to determine the items to be repaired. This item
improvement is expected after the improvement can
improve customer confidence that impact on loyalty and
sales. Focus for packing improvement will be packing
using QFD method.
II. LITERATUR REVIEW
Packing is materials protect the product against external
factors from the place of production to the end-consumer
while promoting the product [6]. In designing the packing
repairs should keep the part safe when shipping.
Protective packing and planned transportation plan can
decrease the loss and 1damage up to 75%.
Packing should provide protection, presentation and
promotion product economically and environmentally-
sensitive throughout the life cycle of it. The packing of a
product should comply with its characteristics. Products
with various characteristics require various packing and
handling conditions. For instance, food materials,
chemicals, fluid and hazardous materials and etc. require
different practices [7].
The technical characteristics of packing vary in
accordance with the products they contain. Materials with
various characteristics are used in packing [8]: (a) Paper
and Cardboard : Cardboard boxes , Fiber Boxes , Fiber
barrels , bags and cases, (b) Metal : Aluminum foils and
2. International Journal of Advanced Engineering, Management and Science (IJAEMS) [Vol-4, Issue-1, Jan- 2018]
https://dx.doi.org/10.22161/ijaems.4.1.9 ISSN: 2454-1311
www.ijaems.com Page | 47
labels , Metal boxes , Barrels , kegs , Covers, Press tubes ,
Cage, Metal stripes, columns and bands, (c) Glass :
Bottles , Jars , Syringes , Glass Containers , Bulbs, (d)
Plastic (Including cellulose and rubbers) : Bags and sacks ,
Boxes and Kegs , Buffers and Filling material , Films,
layers and plates , molded bottles , Heat-treated trays ,
containers and bubble wraps, (e ) Wood (including
plywood) ; Boxes , Cages , Baskets , Pallet and
Containers , Wood Wool, (f) Textiles: Bailing Materials
Bags and Sacks.
There are several reasons for preferring packages with
different kinds and materials. These can be listed as
below [8]: (i) Paper and Cardboard: It is among the ones
among the first rank because, it is cheap and easy to
process paper, (ii) Metal: Tin and aluminum are used for
manufacturing metal packages. The most common field
where tin is used is canning. Use of aluminum boxes have
been gradually increasing because they are easy to use,
weigh light, do not need any paint, suitable for heating
and disposable, (iii) Wood: Wood packages are preferred
because they can be used more than once and they are
cheap. Wood packages as environmental friendly
packages have been drawing quite attention recently,
since environmental problems have been considered
important, (iv) Glass bottles and jars: Usually, delicate
food products are put in glass jars. It is not possible to
change them with other packing materials. Glass bottles
and jars are preferred because it is possible to use them
for storing other products by washing them, (v) Plastic
Packages: They are used extensively in packing because
they are light, suitable for coloring and labeling and they
are cheap. Packing is the last point of manufacturers for
convincing consumers before consumers make the
purchasing decision. An efficient packing should have
some particular characteristics. It is possible to list them
as in the following [7]: (a) Physical Characteristics, (b)
Protecting product quality, (c) Product improvement
characteristics, (d) Product information, (e ) Usage
efficiency, (f) Mechanical characteristics, (g) Storing
characteristics, (h) Transportation specifications, (i)
Compatibility for trading, and (j) Recycling specifications.
Spare part using packaging with carton box type. Built to
facilitate some of the Spare part using packaging.
Facilitate price, storage location and safety when delivery
from factory to customer.
Carton box or better known by the term cardboard in the
community is needed. One of the main functions of
course to pack or pack the goods / materials before
shipped or marketed. Because of its light weight, low cost,
ease of assembly and disassembly, good sealing
performance, certain cushioning and anti-vibration ability
and easy recovery and waste treatment, corrugated box is
widely applied in various fields [20].
Types of materials used in cardboard boxes have a variety
of types. Knowledge of the type of carton box is
important to determine the type of carton to be ordered
with the need and budget to order the carton box.
Adjustment of carton box type material with the need will
be very important to determine how strong the cardboard
box we need. If you need carton box to carry goods with
heavy weight, it is advisable to order carton box made
with high quality materials and have a good level of
strength so it is not easily broken. As for those of you
who only need carton box to pack a light item, you can
order carton box made with cheap material to save the
cost of ordering.
Fig.1. Type of carton box
a) Single wall (3 layers of paper) / 3 ply: Such a carton
material has a shape composed of a top layer, a
bottom layer and a corrugated layer in the center.
Thin material features make this type of cardboard
box is usually only used for the distribution of goods
delivery within the local area. Such materials are
commonly used for the packaging of goods such as
toys, electronic goods, beverages, food or as a
barrier coating.
b) Double wall (7 layers of paper) / 5 ply : This type of
cardboard box has a seven-layer arrangement of four
flat layers interspersed with a wavy layer with one
wavy layer on the middle that has the thickest
thickness among the others. The total thickness of
the double wall layer is 7 mm. This type of carton is
widely used in the packaging of goods shipped to
the local area and abroad because the material is
thicker and stronger.
c) The carton box type triple wall has ten layers
consisting of flat and wavy layers with a total
thickness of 10 mm. This material is strongest
among the two carton boxes materials so it is used as
a packing tool of export goods sent overseas
Flute is the thickness of the cardboard itself. Flute has
various models as shown below.
3. International Journal of Advanced Engineering, Management and Science (IJAEMS) [Vol-4, Issue-1, Jan- 2018]
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Fig.2. Type of Thickness Carton Box (Flute)
Kraft type paper is commonly used as the outer part of the
box. Kraft type cardboard material has better strength
than paper with medium material. This is because Kraft
type of paper material made from wood base material
with pine type which has long fiber then processed into
pulp / pulp. At least this Kraft paper has at least 80%
virgin fiber fibers and the rest improves recycled paper.
The strength of Kraft paper can be used to measure the
rate of possible breakage of the box or also called
bursting strength. This type of paper has small moisture
and moisture content compared to medium type paper.
The paper weight itself is used as the power count
parameter of the stacking power as well as the weight of
the item to be packed inside the cardboard box. The
weight of this paper is measured by cutting paper with the
size of 1 meter x 1 meter and then weighed in units of
gram / m2.
The Kraft paper is distinguished by the following types of
gram: 469 gram, 127 gram, 125 gram, 120 gram, 112
gram, 110 gram. In Indonesia, Kraft liner paper available
only ranges from 110 gram - 300 gram.
Fig.3. Kraft type Paper
Packing now have some communication function for
sales. Packing reflects positive or negative ideas to
consumers. Packing promotes the brand and product to
consumers. Relation between the product and consumer is
based on instruction characteristic of its package.
Sales for Spare part now already increase 19.5 in 2017 for
Honda only in Indonesia and will be increase in Lebaran
Holiday up to 20% from January sales [4]. Packing will
greatly affect the price of goods, here are some examples.
Firms can adjust the price through a certain number of
changes to be made on packing. It is possible to list these
changes as below [5]:
a) Decreasing the product amount without changing
its package
b) Increasing the price by enlarging the package
c) Increasing the price by making the package
smaller
d) Decreasing the price by enlarging the package
e) Decreasing the product amount by enlarging its
package
f) Lowering the package, amount and the price
g) Changing only the package without making any
changes on the product.
Sales Function Packing has an important effect on
purchasing decision of consumer. Especially, packing has
great impact on unplanned purchases. The consumers are
firstly attracted to packages and therefore packing is one
of the most important issues of sales. That’s why, packing
is called as “the silent dealer [8]. Consumers can decide to
buy a product which they do not consider buying or do
not know anything about only by considering information
provided by its package.
New packing technologies provide competitive
advantages in the markets. Packing technology has begun
creating competitive advantage also in the logistic process.
Packing costs, technological developments and
environmental effects show that packing decisions are an
extremely strategic issue for firms [8].
Packing has four basic characteristics to customer, [9]:
a) Visibility: It is a characteristic of packing which
attracts the attention of consumers at the sales
point. For instance; packages with creative and
eccentric design and shiny colors.
b) Information: This is the information on the
packages. For instance; benefits of the product,
its contents, directions and etc.
c) Emotional Appeal: It is the effort of package for
creating appeal on consumers. For instance,
creating happiness, elegancy and etc. emotions
on consumers.
d) Workability: Packing covers very different
workability issues. For instance; protection,
storing, keeping, convenience and etc.
The QFD process begins with the determination of
customer requirements and ends with the realization of
the processes necessary for production. The QFD
methodology is generally understood as a work style and
work philosophy with the aim of truly satisfying the
customer. Focus on two major issues: What does the
4. International Journal of Advanced Engineering, Management and Science (IJAEMS) [Vol-4, Issue-1, Jan- 2018]
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customer want and how can it be achieved? For this
purpose, all employee knowledge and skills are involved
in strategies and actions to achieve this goal, hereby
avoiding irregularities [10].
QFD has the ultimate goal: success for customers,
employees, and employers. Which are described with the
following objectives [11]: (a) customer enthusiasm, (b)
intensification of teamwork, (c) clear, coordinated and
measurable objectives, (d) reduce losses in the value
chain, (e) fewer and shorter development steps, (f)
systematic documentation, (g) integration of expert
knowledge, and (h) development and quality
improvement.
III. METHODOLOGY
The concept for the improvement packing process to meet
the needs of the customers indirectly. What makes a
customer can choose goods based on from packing. To
get the data we collect data, either by direct observation to
the field and also collecting data from libraries, and
analyzing competing products for the same market. The
methodology used in this journal is:
a) Survey literature to know the desires of the
customer
b) Gemba study (interview and questionnaire) to
understand the type of packing that is on the
market today
c) Analyze VOC Voice of customer for packing
design needs
d) Analyze competitor products to benchmark to
know the weaknesses and advantages of
competitors' products.
e) Create QFD house with the calculation and
determination of factor weights involving voice,
technical requirements and competition and
interconnection
f) Perform analysis based on QFD and create new
design concepts based on the results of the value
obtained
Using QFD can result in the development of better
products at a price that the customer is willing to pay,
based on its application in different companies [12]. The
following advantages and benefits from QFD, there is
customer satisfaction [13]. Reduction in product lead
times [14], improved communications through teamwork
[15] and better designs (Mehta, 1994). In addition,
Bicknell and Bicknell (In Chan and Wu (2002a)) reported
that tangible benefits when QFD is properly used are: a
30-50% reduction in engineering changes, 30-50% shorter
design cycles, 20-60% lower startup costs, and 20-50%
fewer warranty claims [16].
Surveys will be conducted to determine the effect of
packing on customers to choose or buy a spare part. This
survey was conducted to determine the voice of customer
'Voice of Customer "(VOC) to the goods desired by the
customer. The data collected will be the basis in
determining the improvement and basic data from QFD.
Based on the needs of the customers will be arranged
according to the interests of the subjects that will be
allocated to the range. The rating is based on customer
feedback obtained from customer surveys. To proceed to
the next stage of product development, information
obtained from a survey on customer requirements,
technical description, and relative importance is used to
build the House of Quality (HOQ) [17]. Next step to
create customer need use range 1 -5. 5 show very need
and the smallest scale is 1. This date we will use survey
and as customer voice. To proceed to the next stage of
product development, information obtained from a survey
on customer requirements, technical description, and
relative importance is used to build a Quality House [19].
Here are some examples of questionnaires submitted to
buyers and sellers of spare parts. Questions addressed to
the customer:
a) Are You Motorist?
b) Are you Biker?
c) What is your consideration to buy spare parts?
d) What is your favorite packing spare part?
e) Why you like it?
f) What is the most important factor for your
packing spare parts?
g) What Your Opinion About Fake Spare Part for
Packing?
h) What is your opinion about Original Spare Part
for packing?
i) Have you ever bought a non-original Spare part?
j) Where do you usually buy Spare Part?
k) Does Packing be one of your parameters in
determining the purchase of Spare Part?
l) Do you see first Part and Packing before being
paired in a vehicle?
m) Do you bring home a broken Spare Part that has
been replaced at the Workshop?
n) What is important is the guarantee of Original
spare part in the original spare part?
o) Do you know how to distinguish between
genuine and fake spare parts?
Next is to make a survey question to the spare part seller.
Spare part seller who conducted the survey is a seller
outside the sole agent:
a) Do you sell non-Original Spare parts?
b) Which is more in search by the customer for
spare part (Original / Non-Original)?
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c) Which is more purchased by customer for spare
part (Original / Non-Original)?
d) Which is more to buy by customer for spare part
(Original / Non-Original)?
e) What is customer complaints against packing the
original spare parts?
f) What is customer complaints against packing
non-original spare parts?
g) Whether the customer is interested in packing
spare parts?
h) Whether the customer is interested in the
installation instructions part?
i) Is the customer concerned with packing
material?
j) Is Customer concerned with Color packing?
IV. RESULT AND ANALYSIS
Packing process is very important which a plus in the
eyes of customer. The priority for improvement is very
important by knowing which priority so that the
improvement process can be done and produce better
value for the customer. The unimportant part in the
customer's eyes can be changed by pressing the cost of
replacing part of the packing itself with cheaper material
or eliminating the part
Basically, there are have 7 steps that must be done in
QFD, there is affinity diagram, tree diagram, the
weighting of customer need, competitive benchmark,
technical requirement (how’s), interrelationship what’s
and how’s, and design target and the house of quality [13].
Step 1 is preparing affinity diagram for grouping
customer need based on data VOC (Voice of Customer).
This data use to focus what is the value in customer for
packing spare part in Indonesia.
Fig.4: Affinity Diagram for Packing Improvement
Step 2: tree Diagram is used for plotting the issue from
group in step 1 to determine the satisfaction aspect of
customer need in the improvement effort packing design
Fig.5: Weight of Customer Need (Voice of Customer)
Step 3: Weighting of Customer Need is used for
conducting customer need priority to the product
(motorcycle helmet), to know the level of customer
interest to the product [19].
Fig.6: Weight of customer Needs (Voice of Customer)
By using range 1-5 and brainstorming results in Product
Development that customer needs are most important
with scale 5: Packing not easy to damage, Improve
packing for more safety and add car brand and hologram
decal. This option is based on to guarantee the part
delivered and to the customer must be in good condition.
Usually the customer only sees the packing first
compared to the goods inside. They assume if the packing
is damaged means the goods inside are also damaged.
Step 4: Competitive Benchmark is used for conducting
benchmarks with competitors' products competitor A &
competitor B based on survey results and brainstorming
product development team to see the position of the
product to competitors.
Fig.7: Competitive Benchmark
By using scale 1-5, and based on brainstorming results in
Product Development, that the top three percentages in
total benchmarking are: Packing not easy to damage
(15%), improve packing to more safety (19%), Add car
branch and Hologram Decal (18%). This shows that from
the competitor side these three factors are very dominant
in making the product design plan.
Example for calculation (Packing not Easy to Damage)
Improvement Factor :
((Our Planned CS Rating - CS Rating our textbooks)
*0.2) + 1
: ((5 – 3)*0.2) + 1 = 1.4
With using same case
Overall Weighting :
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Weigh Customer Voice * Improvement Factor * Sales
Point
: (5*1.4*1.1) = 7.7
% of total weight : (Overall Weighting Customer
needs / Total Overall Weighting Total) *100
:
(7.7)/ (7.7+9.8+3.9+4.5+6.2+5.2+4.3+9.1) *100 = 15
CS Rating our textbooks, CS rating competitor A, CS
rating competitor B, Our Planned CS Rating, and Sales
Point there is input related with product development
brainstorming and data collection.
Step 5: Technical Requirements (HOWs), to determine
from technical aspect for product development plans to
meet customer needs.
Fig.8. Technical Requirement (HOWs) Applied to the
HOQC
Step 6: Interrelationship WHATs and HOWs, to
determining the level of relationship (relation) between
customers’ needs and needs in terms of technical aspects
Fig.9: Interrelationship between WHATs and HOWs
By using score: 1 (week), 3 (Medium), and 9 (high),
based on brainstorming results in sections Product
Development obtained a high correlation is in several
things, there are some of point for focus from
interrelationship diagram:
a) Packing not easy to Damage vs Change Material (9
Point)
b) Packing for More Safety vs redesign packing (9
Point)
c) Unique packing for hard to copy vs redesign
packing (9 Point)
d) Cubic of packing vs redesign packing (9 Point)
e) Easy recycling packing vs change material (9 point)
f) Packing easy to unboxing vs Change material (9
Point)
g) Packing for more ergonomic redesign packing
h) Adding Car brand and Hologram vs add barcode vs
Hologram Sticker.
Step 7: Design Target and House of Quality, calculation,
and weighting of design targets to determine priorities in
conducting product development related to customer need
(WHATs), technical requirement (HOWs) and
benchmarking result to competitors so that the products
produced in accordance with customer needs and able to
compete with competitor products.
Fig.10: Completed HOQ
From the comparison result data in QFD House, Product
Design for packing improvement spare part will be done
with the following criteria:
a) The first point for improvement is redesign (10)
customer needs packing that can guarantee the
quality of the part. Secure packing until received
by the customer. Packing a unique so as to
facilitate the customer to disguise whether this
part of the original or fake. With a compact
design makes it easy for storage and also makes
it easier when unboxing so it does not make parts
to be damaged.
b) The second point, replacing the material (9). By
replacing better and stronger material so that
parts become safe and the replacement or
addition of this packing material is sought which
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makes it easier to recycle by avoiding the use of
Styrofoam.
c) The Third point for improvement is add Barcode
(9) and Hologram (9). This improvement uses
for increase trust customer because they already
buy original part. And this barcode can connect
to internet to check authenticity spare part
d) The Four point to improvement Redesign print
screen (7) and wrapping (7). After we ask to
customer and seller about these two issues we
find that customer and seller is doesn’t care
about this issue. The most important is quality of
part. Customer and supplier almost remove the
packing of spare parts and spare parts that are
damaged so the economic value is lost here.
With this data we can do by not using the use of
color print out carton and coated by plastic. This
is done by doing a comparison with competitor
spare parts where they also do the same thing.
Fig.11.Sample before Improvement
Fig.12. Sample Target Improvement
V. CONCLUSION
1.Based on a review of VOC's voice of customer. The
color of the packing is not very influential on packing.
Customers only want a more solid packing. The
easiest thing is to replace the thicker carton box
material called Flute. The process of replacing this
material will certainly increase the cost of packing
spare parts. But because the customer is not too
influential with the color packing, this can be done
budget transfer from print to a better material. By
replacing the packing material will look more solid
and more exclusive and this one of reasons customer
chose the product
2.Another improvement has to be done to change the
design from packing for easier unboxing process.
This seems often unthinkable. Impact from difficult
to unpacking the customer using sharp objects and
potential of spare part material to be damaged.
3.Other improvements by removing the installation
instructions (which in screen printing in packing).
The installation instructions are rarely used by the
customer because the spare part is usually installed in
the workshop. One of the improvements that can be
used by connecting the barcode code with website
online, if the customer wants to see the installation
process just by doing scan spare part and we can see
instruction on website.
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