MICROTARGETS FOR HIGH POWER LASER
SYSTEMS
INTRODUCTION : SCITECH PRECISION LTD
• Scitech Precision: a spin out from STFC
Innovations
• Access to all of STFC Central Laser
Facility equipment and expertise
• 3 key business areas
• Laser micro targets
• Laser micro machining
• Phase plates
• Building targets for groups all over the
world
• High specification targets – complex 3D assemblies
• Hohlraum, cone, polar, shock geometries
• More than one target per shot
• Backlighters/Proton probes
• Specific alignment features and procedures
• Materials challenges (foams, diamond etc.)
• Pre-campaign proof of concept targets for other facilities
• Cryogenic targets
• High repetition rate target production and insertion
• Standard approach to specification planning, and delivery across groups
SCITECH PRECISION SOLUTIONS FOR RESEARCH AND DEVELOPMENT
Image: High micron backscattering image
SCITECH PRECISION: 40 YEARS OF TARGET PRODUCTION
• Scitech Precision is unique in Europe
• The only company offering a fully commercial service in target production
• 40 years experience in the production of complex high power targets
• Providing thousands of targets every year for groups on site
• And… for the needs of visiting researchers from the EU, USA and Asia
• Scitech has deep in house knowledge and experience in:
• Target design
• Micro engineering
• Laser microprocessing
• MEMS techniques
• Material deposition – PCD/CVD/ALD…
• Low density materials
• Phase plates
• Comprehensive metrology guarantees our target quality
Image: Expanded view of a indirect drive ICF target
SCITECH PRECISION LTD – SOME OF OUR CLIENT
COMPANIES
P1-1014-CS ELI-NP Target Fabrication Laboratory. Wednesday 29th October 2014. ELI-NP
Micro-assembly
SPECIFIC CAPABILITIES
Low-density materials
MEMS
Characterisation
Research and
Development
Project Planning
Material Deposition –
PVD/CVD/ALD …
Quality Control
Micro-machining
Target Design
MICRO-MACHINING
• Ultra precision CNC
• Surface roughness < 1µm
• Batch production of components for high rep rate
experiments
• Diamond point turning for ultra high precision
surfaces
• <50nm Ra
• Periodic structures for gratings etc.
• Bespoke lathes and mills for target development
• Jigs, fixtures, proof of concept
• Wire erosion
• Machining of hard materials, Ta, W etc.
• Complex geometries
WET CHEMISTRY AND LOW DENSITY
• Electroplating
• Component productions
• High quality on micro-structures
• Dip Coating
• Target Production <10nm
• Range of materials and geometries
• Etching (Wet)
• Target component production (MEMS)
• Mount and support production
• Low-Density Materials
• CH based foams for HRR
• Aerogels
• Low density metal foams
• Wide variety of materials can be processed
• Metals (Stainless Steel, Copper, Brass, Aluminum)
• Silicon, Ceramics, glass, polyimide
• Almost any shape hole can be machined
• Up to 500m thick in most materials (>2mm in some)
• High speed, little debris and small heat affected zone
• Flexibility of CAD-CAM allows rapid prototyping
and small batch manufacturing
• Enables complex mask manufacture for Excimer systems
LASER MICRO-MACHINING
Pyrolytic Carbon Kalrez® (Dupont)
Copper Targets
LASER MICRO-MACHINING
Laser Machined Aerogel (115m thick)
Industrial applications
• MEMS prototyping
• Wafer cutting/ scribing/ drilling (Si, Sapphire,
SiN)
• Circuit tuning, scribing and microvia drilling
• Probe card drilling
• Fuel injector drilling
• Solar panel and cell scribing
• Displays thin film scribing
• Aerosol atomizer drilling
• Gas sensor drilling
• Fibre stripping, cleaving & tip
lensing
7um square holes machined in glass 1000’s of holes /second
MICRO-ASSEMBLY
• Either manual or semi-
automated assembly for a wide
variation of target designs
• Bespoke jig design for complex
3D targets to ensure high
repeatability and ultra precise
assembly
• Advanced automated assembly
requires a very sophisticated
multi-axis manipulator or
robotic cluster
THIN FILM DEPOSITION
• Physical Vapour Deposition (PVD)
• Chemical Vapour Deposition (CVD)
• Co-deposits – planetary interior studies
• Thin carbon films – oncology experiments
• Thin metal foils – proton probing of samples
• Complex multilayers – broadband X-Ray
Backlighters
• Co-deposit and complex multilayer capabilities
• 4” wafer coating capabilities for MEMS
processing
MEMS - TARGET PRODUCTION
• A dedicated cleanroom complex ~2500 m2
• A complementary range of high precision lithographic
tools
• Mask production, alignment and pattern transfer
• Optical and E-beam lithography
• Thin film deposition equipment
• Etchers (especially deep reactive ion etching)
• High quality characterisation equipment
• AFM
• SEM
• Ellipsometry
• Contact angle measurement
• Beam shaping and profiling optics – “top hat” annular etc
• High damage thresholds for high power systems
• Custom plates for different: wavelength, beam diameter and required focal length
• Anti-reflection (AR) coatings to reduce transmission losses, eliminate unwanted, potentially harmful,
back-reflections.
• Coatings for phase plates, plain windows and lenses in two variants:
• Teflon-based technology - vacuum compatible
• Colloidal silica variant - atmospheric use
• Optics maximum - 300 mm in diameter
• Optical coatings - wavelengths from 200 nm to 1900 nm.
PHASE PLATES – PROFILING AND COATING
4th PLAS@PAR Industry Day: Hot Plasmas & Diagnostics. October 21, 2016, Paris
CRYOGENIC TARGETRY
• Designed to provide thin film hydrogen and
deuterium targets
• Target formed in a removable growth chamber
• Mass flow controlled gas delivery system
• Temperature and pressure controlled to allow
transition through gas-liquid-solid phases
4th PLAS@PAR Industry Day: Hot Plasmas & Diagnostics. October 21, 2016, Paris
Micro Injector Robot
• Low density foam targets are used to
study ion acceleration. Here arrays
are used with 36 targets per mount.
• The thickness of the foam is vitally
important and therefore the quantity
of liquid dispensed has to be precise.
This machine saves a lot of time:
• producing 720 targets in 30mins.
• The needle drops until it touches the
mount, creating a closed circuit
alerting the robot that the tip has
touched the mount. The fill
procedure then begins just 50µm
above the mount.
CHARACTERISATION AND QUALITY ASSURANCE
• Optical Microscopy
• Scanning Electron
Microscopy
• EDS, BSE, EBSD,
FIB
• Atomic Force
Microscopy
• White Light
Interferometry
• Confocal Microscopy
• Touch Probes
• Co-ordinate
Measuring Machines
• Optical
• Tactile
• X-Ray Diffraction
• X-Ray Fluorescence
• TERS
Co-ordinated Metrology Techniques:
• With dedicated cleanrooms we offer
• Laser micro targets, Laser micro machining, Phase plates, MEMS technologies
• High throughput target equipment
• Advanced metrology and characterisation in house to guarantee quality
• Phase plates for beam profiling
• MEMS processing for targets and other applications
• Laser micro machining offered commercially
• Lasers: 1064nm, 355nm, and Excimer
• Scitech Precision also:
• Work collaboratively to develop novel and unique target solutions worldwide
• We also offer Student, and PhD training
IN SUMMARY - EXPERTISE IN MULTIPLE TECHNOLOGIES
Image: Advanced fast ignition cone

Overview

  • 1.
    MICROTARGETS FOR HIGHPOWER LASER SYSTEMS
  • 2.
    INTRODUCTION : SCITECHPRECISION LTD • Scitech Precision: a spin out from STFC Innovations • Access to all of STFC Central Laser Facility equipment and expertise • 3 key business areas • Laser micro targets • Laser micro machining • Phase plates • Building targets for groups all over the world
  • 3.
    • High specificationtargets – complex 3D assemblies • Hohlraum, cone, polar, shock geometries • More than one target per shot • Backlighters/Proton probes • Specific alignment features and procedures • Materials challenges (foams, diamond etc.) • Pre-campaign proof of concept targets for other facilities • Cryogenic targets • High repetition rate target production and insertion • Standard approach to specification planning, and delivery across groups SCITECH PRECISION SOLUTIONS FOR RESEARCH AND DEVELOPMENT Image: High micron backscattering image
  • 4.
    SCITECH PRECISION: 40YEARS OF TARGET PRODUCTION • Scitech Precision is unique in Europe • The only company offering a fully commercial service in target production • 40 years experience in the production of complex high power targets • Providing thousands of targets every year for groups on site • And… for the needs of visiting researchers from the EU, USA and Asia • Scitech has deep in house knowledge and experience in: • Target design • Micro engineering • Laser microprocessing • MEMS techniques • Material deposition – PCD/CVD/ALD… • Low density materials • Phase plates • Comprehensive metrology guarantees our target quality Image: Expanded view of a indirect drive ICF target
  • 5.
    SCITECH PRECISION LTD– SOME OF OUR CLIENT COMPANIES
  • 6.
    P1-1014-CS ELI-NP TargetFabrication Laboratory. Wednesday 29th October 2014. ELI-NP Micro-assembly SPECIFIC CAPABILITIES Low-density materials MEMS Characterisation Research and Development Project Planning Material Deposition – PVD/CVD/ALD … Quality Control Micro-machining Target Design
  • 7.
    MICRO-MACHINING • Ultra precisionCNC • Surface roughness < 1µm • Batch production of components for high rep rate experiments • Diamond point turning for ultra high precision surfaces • <50nm Ra • Periodic structures for gratings etc. • Bespoke lathes and mills for target development • Jigs, fixtures, proof of concept • Wire erosion • Machining of hard materials, Ta, W etc. • Complex geometries
  • 8.
    WET CHEMISTRY ANDLOW DENSITY • Electroplating • Component productions • High quality on micro-structures • Dip Coating • Target Production <10nm • Range of materials and geometries • Etching (Wet) • Target component production (MEMS) • Mount and support production • Low-Density Materials • CH based foams for HRR • Aerogels • Low density metal foams
  • 9.
    • Wide varietyof materials can be processed • Metals (Stainless Steel, Copper, Brass, Aluminum) • Silicon, Ceramics, glass, polyimide • Almost any shape hole can be machined • Up to 500m thick in most materials (>2mm in some) • High speed, little debris and small heat affected zone • Flexibility of CAD-CAM allows rapid prototyping and small batch manufacturing • Enables complex mask manufacture for Excimer systems LASER MICRO-MACHINING Pyrolytic Carbon Kalrez® (Dupont) Copper Targets
  • 10.
    LASER MICRO-MACHINING Laser MachinedAerogel (115m thick) Industrial applications • MEMS prototyping • Wafer cutting/ scribing/ drilling (Si, Sapphire, SiN) • Circuit tuning, scribing and microvia drilling • Probe card drilling • Fuel injector drilling • Solar panel and cell scribing • Displays thin film scribing • Aerosol atomizer drilling • Gas sensor drilling • Fibre stripping, cleaving & tip lensing 7um square holes machined in glass 1000’s of holes /second
  • 11.
    MICRO-ASSEMBLY • Either manualor semi- automated assembly for a wide variation of target designs • Bespoke jig design for complex 3D targets to ensure high repeatability and ultra precise assembly • Advanced automated assembly requires a very sophisticated multi-axis manipulator or robotic cluster
  • 12.
    THIN FILM DEPOSITION •Physical Vapour Deposition (PVD) • Chemical Vapour Deposition (CVD) • Co-deposits – planetary interior studies • Thin carbon films – oncology experiments • Thin metal foils – proton probing of samples • Complex multilayers – broadband X-Ray Backlighters • Co-deposit and complex multilayer capabilities • 4” wafer coating capabilities for MEMS processing
  • 13.
    MEMS - TARGETPRODUCTION • A dedicated cleanroom complex ~2500 m2 • A complementary range of high precision lithographic tools • Mask production, alignment and pattern transfer • Optical and E-beam lithography • Thin film deposition equipment • Etchers (especially deep reactive ion etching) • High quality characterisation equipment • AFM • SEM • Ellipsometry • Contact angle measurement
  • 14.
    • Beam shapingand profiling optics – “top hat” annular etc • High damage thresholds for high power systems • Custom plates for different: wavelength, beam diameter and required focal length • Anti-reflection (AR) coatings to reduce transmission losses, eliminate unwanted, potentially harmful, back-reflections. • Coatings for phase plates, plain windows and lenses in two variants: • Teflon-based technology - vacuum compatible • Colloidal silica variant - atmospheric use • Optics maximum - 300 mm in diameter • Optical coatings - wavelengths from 200 nm to 1900 nm. PHASE PLATES – PROFILING AND COATING
  • 15.
    4th PLAS@PAR IndustryDay: Hot Plasmas & Diagnostics. October 21, 2016, Paris CRYOGENIC TARGETRY • Designed to provide thin film hydrogen and deuterium targets • Target formed in a removable growth chamber • Mass flow controlled gas delivery system • Temperature and pressure controlled to allow transition through gas-liquid-solid phases
  • 16.
    4th PLAS@PAR IndustryDay: Hot Plasmas & Diagnostics. October 21, 2016, Paris Micro Injector Robot • Low density foam targets are used to study ion acceleration. Here arrays are used with 36 targets per mount. • The thickness of the foam is vitally important and therefore the quantity of liquid dispensed has to be precise. This machine saves a lot of time: • producing 720 targets in 30mins. • The needle drops until it touches the mount, creating a closed circuit alerting the robot that the tip has touched the mount. The fill procedure then begins just 50µm above the mount.
  • 17.
    CHARACTERISATION AND QUALITYASSURANCE • Optical Microscopy • Scanning Electron Microscopy • EDS, BSE, EBSD, FIB • Atomic Force Microscopy • White Light Interferometry • Confocal Microscopy • Touch Probes • Co-ordinate Measuring Machines • Optical • Tactile • X-Ray Diffraction • X-Ray Fluorescence • TERS Co-ordinated Metrology Techniques:
  • 18.
    • With dedicatedcleanrooms we offer • Laser micro targets, Laser micro machining, Phase plates, MEMS technologies • High throughput target equipment • Advanced metrology and characterisation in house to guarantee quality • Phase plates for beam profiling • MEMS processing for targets and other applications • Laser micro machining offered commercially • Lasers: 1064nm, 355nm, and Excimer • Scitech Precision also: • Work collaboratively to develop novel and unique target solutions worldwide • We also offer Student, and PhD training IN SUMMARY - EXPERTISE IN MULTIPLE TECHNOLOGIES Image: Advanced fast ignition cone