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As love is the fertilizer for the soul of
two loving people.
just like
Plants need fertilizer to
development their own souls also.
A presentation
on Mixed and
Complex
Fertilizer
CHEMICAL
TECHNOLOGY
CONTE
NTS
02 Mixed Fertilizer
03 Complex Fertilizer
04
Alternative way to subside the
use of mixed and complex
fertilizer
01 About Fertilizer
A fertilizer is any material of natural or synthetic origin that is applied to soils or to
plant tissues to supply one or more plant nutrients essential to the growth of plants.
specifically : a substance (such as manure or a chemical mixture) used to make soil
more fertile.
Fertilizer
There are 5 types of fertilizer according to nutrients present :
1. Straight fertilizer 2. Complex fertilizer 3. Mixed fertilizer
4. Bio fertilizer 5. Compound fertilizer
MIXED FERTILIZER
What does Mixed Fertilizer mean ?
Mixed fertilizer means a fertilizer containing any combination or mixture of
straight fertilizer materials designed for use or claimed to have value in
promoting plant growth, including mixtures of fertilizer and pesticide. They
are slow releasing by nature and remain in the field for a long time.
Mixed fertilizer means a fertilizer containing any combination or mixture
of straight fertilizer materials designed for use or claimed to have value
in promoting plant growth, including mixtures of fertilizer and pesticide.
They are slow releasing by nature and remain in the field for a long time.
Open formula mixed fertilizer Closed formula mixed fertilizer
In this case, the
manufacturing firms disclose
the names and quantities of
the straight fertilizers that are
constituents of the mixed
fertilizer.
In this case, the
manufacturing firms do not
disclose the names and
quantities of the straight
fertilizers that are constituents
of the mixed fertilizer.
Kinds of Mixed
Fertilizer
Main Advantages
Much labor
doesn’t need
Less labor is required
to apply a mixture
than to apply its
components
separately
Mixture have better
physical condition
Due to better physical
condition they are slow
releasing by nature and
remain in the field for a
long time. They are
tailor made as per the
soil and are crop
specific.
Easily
incorporated
Micronutrients
can be easily
incorporated in
fertilizer mixture.
Balanced manuring
Use of fertilizer
mixture leads to
balanced manuring
 Use does not permit individual
nutrient application which of
specific growth stage of crop.
 Unit cost of plant nutrients in
mixtures is usually higher than
those of straight fertilizers.
 Farmers use mixtures without
careful study of their needs.
 The firms charge for mixing the
fertilizers.
Disadvantages
Manufacturing process of Mixed Fertilizer
Equipment's for
packing fertilizer
mixture range from
the simplest types of
hand operated
facilities to highly
sophisticated
automatic machines.
CALCULATING AND
WEIGHING
SIEVING AND SIZING MIXING PACKING
With a good weighing
device the calculated
quantities of the
various ingredients
are weighed
accurately for
preparing mixtures.
The raw materials must
be converted into
uniform sized particles
to have effective making
and to avoid segregation
during subsequent
handling.
Weighed quantities of
different materials are
introduced into the
Rotary drum, vertical
cylinder and mixed
thoroughly.
CHEMICAL & PHYSICAL CHANGES THAT
OCCURS WHILE MANUFACTURING
Segregation
It is a property of any substance which absorbs
moisture from air and gets converted to semi- solid or
liquid condition. Fertilizer like Ca(NO3)2, NH4NO2 are
capable of absorbing moisture from air and become
hygroscopic. This relates to separation of
different sized particles
individually. When ingredients of
different sizes and densities are
included there will be the tendency
for the segregation (sorting out to
different sizes) to take place.
HYGROSCOPICITY
Caking up
Moisture present in some of the ingredients
is responsible for caking up. Moisture
dissolves some of the easily soluble
ingredients and forms a saturated solution.
This saturated solution on evaporation gives
out crystals which knit together forming
larger lumps.
Complex FERTILIZER
COMPLEX FERTILIZER
TYPES OF COMPLEX FERTILIZERS
Complex fertilizers is defined as a
material containing all three primary,
nutrients ( N,P and K) and it is also
designated as complete complex
fertilizers while a fertilizer material
containing one or two of the primary
nutrient elements (N and P or P and K
etc) are known as incomplete complex
fertilizers. They are produced by a
process of chemical reaction.
•NPK 20.20.0
•NPK 27.13,5.0
•NPK 22.22.0
•NPK 15.15.15
•NPK 20.10.10
•NPK 16.20.0
•DAP 18.46.0
•MAP 12.52.0
Definition
 Complex fertilizers come as granules of different colors according to the
assortment
They are less hygroscopic
Their role is to neutralize the physiological acidity
They have a higher ratio of using the nutrients
They do not leave residues in the soil
CHARACTERISTICS OF COMPLEX FERTILIZERS
NPK FERTILIZER
Method of
manufacture
NPK fertilizer is a complex fertilizer comprised
primarily of the three primary nutrients required
for healthy plant growth.
 Granulation with a pipe reactor system
 Nitro phosphate Route
 Mixed Acid Route
Flow Chart of NPK Manufacture
North America
21%
South America
9%
Europe
18%
Australia
7%
Asia
33%
WORLD CONSUMPTION OF NPK COMPLEX FERTILIZER 2018
Africa
12%
ADVANTAGES DISADVANTAGES
LABOUR COST HIGH
NEED TO MIX &
MEASURE ACCUATELY
APPLICATION
EASY
INCREASE EFFICIENCY
OF FERTILIZER
ECONOMICAL
ENSURE MORE
DISTRIBUTION OF
NUTRIENTS ON THE
GROUND.
TAKE LONGER TIME TO
HELP PLANT GROWTH
DIRECTLY AFFECTS THE
PLANT GROWTH
Use of fly ash
USE OF CHARCOAL
USE OF COMPOST
Alternative way to subside the use of mixed
and complex fertilizer
Use of Charcoal
Charcoal is a lightweight black carbon residue produced by removing water and
other volatile constituents from animal and plant materials.
Charcoal addition significantly increased biomass production of rice crop.
IMPORTANCE
Improve the potassium and phosphorus availability for plant
nutrient
The combine application of N with charcoal resulted in a higher N
uptake for plant
Use of Compost
Compost is made up of organic materials that break down in the soil, enriching its
structure and adding essential nutrients
COMPOST
wooded areas are filled with organic materials—trees, leaves, etc. Over time these
materials slowly decompose, or break down, with the help of micro-organisms
and earthworms. Once the materials have decomposed, they turn into humas, an
essential element in the production of rich, fertile soil that is also responsible for
producing healthy plants.
IMPORTANCE
It can enhance the soil, building up the structure and texture.
It increases airflow and water retention.
Compost also stabilizes pH levels and supports essential bacteria.
FLY ASH
COAL COMBUSTION RESIDUE OF thermal power plants known as fly ash also
known as problematic solid waste.
The disposal of high amount fly ash from thermal power plant absorbs huge
amount of water & energy.
IMPORTANCE
 Improve the physical, chemical& biological properties of degrade soil
 Modification of soil health & crop performances.
 High concentration of elements(k,Na,Zn,Ca,Mg &Fe) in flyash increases the yield
of many agricultural crops
 1:1 ratio (coal:flyash) increases the adsorption sites available for plant nutrients.
USE OF FLY ASH
Thank for being with us
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Mixed & Complex Fertilizer.pptx

  • 1.
  • 2. As love is the fertilizer for the soul of two loving people. just like Plants need fertilizer to development their own souls also.
  • 3. A presentation on Mixed and Complex Fertilizer CHEMICAL TECHNOLOGY
  • 4. CONTE NTS 02 Mixed Fertilizer 03 Complex Fertilizer 04 Alternative way to subside the use of mixed and complex fertilizer 01 About Fertilizer
  • 5. A fertilizer is any material of natural or synthetic origin that is applied to soils or to plant tissues to supply one or more plant nutrients essential to the growth of plants. specifically : a substance (such as manure or a chemical mixture) used to make soil more fertile. Fertilizer There are 5 types of fertilizer according to nutrients present : 1. Straight fertilizer 2. Complex fertilizer 3. Mixed fertilizer 4. Bio fertilizer 5. Compound fertilizer
  • 7. What does Mixed Fertilizer mean ? Mixed fertilizer means a fertilizer containing any combination or mixture of straight fertilizer materials designed for use or claimed to have value in promoting plant growth, including mixtures of fertilizer and pesticide. They are slow releasing by nature and remain in the field for a long time. Mixed fertilizer means a fertilizer containing any combination or mixture of straight fertilizer materials designed for use or claimed to have value in promoting plant growth, including mixtures of fertilizer and pesticide. They are slow releasing by nature and remain in the field for a long time.
  • 8. Open formula mixed fertilizer Closed formula mixed fertilizer In this case, the manufacturing firms disclose the names and quantities of the straight fertilizers that are constituents of the mixed fertilizer. In this case, the manufacturing firms do not disclose the names and quantities of the straight fertilizers that are constituents of the mixed fertilizer. Kinds of Mixed Fertilizer
  • 9. Main Advantages Much labor doesn’t need Less labor is required to apply a mixture than to apply its components separately Mixture have better physical condition Due to better physical condition they are slow releasing by nature and remain in the field for a long time. They are tailor made as per the soil and are crop specific. Easily incorporated Micronutrients can be easily incorporated in fertilizer mixture. Balanced manuring Use of fertilizer mixture leads to balanced manuring
  • 10.  Use does not permit individual nutrient application which of specific growth stage of crop.  Unit cost of plant nutrients in mixtures is usually higher than those of straight fertilizers.  Farmers use mixtures without careful study of their needs.  The firms charge for mixing the fertilizers. Disadvantages
  • 11. Manufacturing process of Mixed Fertilizer Equipment's for packing fertilizer mixture range from the simplest types of hand operated facilities to highly sophisticated automatic machines. CALCULATING AND WEIGHING SIEVING AND SIZING MIXING PACKING With a good weighing device the calculated quantities of the various ingredients are weighed accurately for preparing mixtures. The raw materials must be converted into uniform sized particles to have effective making and to avoid segregation during subsequent handling. Weighed quantities of different materials are introduced into the Rotary drum, vertical cylinder and mixed thoroughly.
  • 12. CHEMICAL & PHYSICAL CHANGES THAT OCCURS WHILE MANUFACTURING Segregation It is a property of any substance which absorbs moisture from air and gets converted to semi- solid or liquid condition. Fertilizer like Ca(NO3)2, NH4NO2 are capable of absorbing moisture from air and become hygroscopic. This relates to separation of different sized particles individually. When ingredients of different sizes and densities are included there will be the tendency for the segregation (sorting out to different sizes) to take place. HYGROSCOPICITY Caking up Moisture present in some of the ingredients is responsible for caking up. Moisture dissolves some of the easily soluble ingredients and forms a saturated solution. This saturated solution on evaporation gives out crystals which knit together forming larger lumps.
  • 14. COMPLEX FERTILIZER TYPES OF COMPLEX FERTILIZERS Complex fertilizers is defined as a material containing all three primary, nutrients ( N,P and K) and it is also designated as complete complex fertilizers while a fertilizer material containing one or two of the primary nutrient elements (N and P or P and K etc) are known as incomplete complex fertilizers. They are produced by a process of chemical reaction. •NPK 20.20.0 •NPK 27.13,5.0 •NPK 22.22.0 •NPK 15.15.15 •NPK 20.10.10 •NPK 16.20.0 •DAP 18.46.0 •MAP 12.52.0 Definition
  • 15.  Complex fertilizers come as granules of different colors according to the assortment They are less hygroscopic Their role is to neutralize the physiological acidity They have a higher ratio of using the nutrients They do not leave residues in the soil CHARACTERISTICS OF COMPLEX FERTILIZERS
  • 16. NPK FERTILIZER Method of manufacture NPK fertilizer is a complex fertilizer comprised primarily of the three primary nutrients required for healthy plant growth.  Granulation with a pipe reactor system  Nitro phosphate Route  Mixed Acid Route
  • 17. Flow Chart of NPK Manufacture
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  • 21. North America 21% South America 9% Europe 18% Australia 7% Asia 33% WORLD CONSUMPTION OF NPK COMPLEX FERTILIZER 2018 Africa 12%
  • 22. ADVANTAGES DISADVANTAGES LABOUR COST HIGH NEED TO MIX & MEASURE ACCUATELY APPLICATION EASY INCREASE EFFICIENCY OF FERTILIZER ECONOMICAL ENSURE MORE DISTRIBUTION OF NUTRIENTS ON THE GROUND. TAKE LONGER TIME TO HELP PLANT GROWTH DIRECTLY AFFECTS THE PLANT GROWTH
  • 23. Use of fly ash USE OF CHARCOAL USE OF COMPOST Alternative way to subside the use of mixed and complex fertilizer
  • 24. Use of Charcoal Charcoal is a lightweight black carbon residue produced by removing water and other volatile constituents from animal and plant materials. Charcoal addition significantly increased biomass production of rice crop. IMPORTANCE Improve the potassium and phosphorus availability for plant nutrient The combine application of N with charcoal resulted in a higher N uptake for plant
  • 25. Use of Compost Compost is made up of organic materials that break down in the soil, enriching its structure and adding essential nutrients COMPOST wooded areas are filled with organic materials—trees, leaves, etc. Over time these materials slowly decompose, or break down, with the help of micro-organisms and earthworms. Once the materials have decomposed, they turn into humas, an essential element in the production of rich, fertile soil that is also responsible for producing healthy plants. IMPORTANCE It can enhance the soil, building up the structure and texture. It increases airflow and water retention. Compost also stabilizes pH levels and supports essential bacteria.
  • 26. FLY ASH COAL COMBUSTION RESIDUE OF thermal power plants known as fly ash also known as problematic solid waste. The disposal of high amount fly ash from thermal power plant absorbs huge amount of water & energy. IMPORTANCE  Improve the physical, chemical& biological properties of degrade soil  Modification of soil health & crop performances.  High concentration of elements(k,Na,Zn,Ca,Mg &Fe) in flyash increases the yield of many agricultural crops  1:1 ratio (coal:flyash) increases the adsorption sites available for plant nutrients. USE OF FLY ASH
  • 27. Thank for being with us DO YOU HAVE ANY QUESTION ?