The document discusses pasteurization, including its history and objectives. It describes different types of pasteurization processes like low-temperature long-time (LTLT), high-temperature short-time (HTST), ultra-high temperature (UHT), and vacuum pasteurization. LTLT heats milk to 63°C for 30 minutes while HTST heats it to 72°C for 15 seconds. UHT applies higher temperatures of 135-145°C for a few seconds. The document also discusses determining time-temperature parameters based on microbial destruction values and outlines the steps involved in various pasteurization methods. Moderate electric field pasteurization is mentioned as a new non-thermal alternative that uses electric
The process of pasteurization was named after Louis Pasteur (1960S) who discovered that spoilage organisms could be inactivated in wine by applying heat at temperatures below its boiling point. The process was later applied to milk and remains the most important operation in the processing of milk.
Pasteurization made milk safer and the United State Food and drug Administration or FDA in the 1906-2006.
The process of pasteurization was named after Louis Pasteur (1960S) who discovered that spoilage organisms could be inactivated in wine by applying heat at temperatures below its boiling point. The process was later applied to milk and remains the most important operation in the processing of milk.
Pasteurization made milk safer and the United State Food and drug Administration or FDA in the 1906-2006.
Condensed milks are the products obtained by evaporating part of the water of whole milk, or fully or partly skimmed milk, with or with without the addition of sugar.
Canning Equipments: Construction & WorkingAbdul Rehman
Comprises of detailed theory alongwith labelled diagram of equipments used in Canning of Fruits and Vegetables. The flow chart which illustrates numerous process carried out in Canning Fruits and Vegetables.
This is a slIde on FACTORS AFFECTING COMPOSITION OF MILK which I have prepared during my 2nd semester of B.Tech Dairy Technology course. hope this helps you :')
Food Science - Unit-4 - Milk and Milk Products - Pasteurization process.
Pasteurization or pasteurisation is a process in which packaged and non-packaged foods (milk and fruit juice) are treated with mild heat, usually to less than 100 °C (212 °F), to kill pathogens and extend shelf life.
Cream separators are used in Dairy industries to separate the cream and obtain fat-reduced or fat-free milk. This presentation is about the types of cream separators employed in the dairy industry
Condensed milks are the products obtained by evaporating part of the water of whole milk, or fully or partly skimmed milk, with or with without the addition of sugar.
Canning Equipments: Construction & WorkingAbdul Rehman
Comprises of detailed theory alongwith labelled diagram of equipments used in Canning of Fruits and Vegetables. The flow chart which illustrates numerous process carried out in Canning Fruits and Vegetables.
This is a slIde on FACTORS AFFECTING COMPOSITION OF MILK which I have prepared during my 2nd semester of B.Tech Dairy Technology course. hope this helps you :')
Food Science - Unit-4 - Milk and Milk Products - Pasteurization process.
Pasteurization or pasteurisation is a process in which packaged and non-packaged foods (milk and fruit juice) are treated with mild heat, usually to less than 100 °C (212 °F), to kill pathogens and extend shelf life.
Cream separators are used in Dairy industries to separate the cream and obtain fat-reduced or fat-free milk. This presentation is about the types of cream separators employed in the dairy industry
Introduction
History
Purpose
Foods used for Pasteurization
Steps in Pasteurization
Process Flow Diagram Pasteurization Milk
Milk Pasteurization
Methods of Pasteurization
Advantages
Disadvantages
Pasteurization of various food productsSumit Bansal
Pasteurization is the process of heat processing a liquid or a food to kill pathogenic bacteria to make the food safe to eat. The use of pasteurization to kill pathogenic bacteria has helped reduce the transmission of diseases, such as typhoid fever, tuberculosis, scarlet fever, polio, and dysentery.
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Thermal processing is defined as the combination of temperature and time required to eliminate a desired number of microorganisms from a food product.
The term "thermal" refers to processes involving heat.
Heating food is an effective way of preserving.
The basic purpose for the thermal processing of foods is,
to reduce or destroy microbial activity,
reduce or destroy enzyme activity,
and to produce physical or chemical changes,
to make the food meet a certain quality standard.
Milk is the food which exclusively sustains us during the first few months of life.
In addition to being a nutritious food for humans, milk provides a favorable environment for the growth of microorganisms. Yeasts, moulds and a broad spectrum of bacteria can grow in milk, particularly at temperatures above 16°C.
Microbes can enter milk via the cow, air, feedstuffs, milk handling equipment and the milker.
Raw milk :
The lacteal secretion , practically free from colostrum, obtained by the complete milking of one or more healthy cows(PMO).
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One of the top cities of India, Hyderabad is the capital of Telangana and home to some of the biggest companies. But the other aspect of the city is a huge chunk of population that is even deprived of the food and shelter. There are many people in Hyderabad that are not having access to
2. Pasteurization Pasteurization term coined after the
name of Louis Pasteur (1860-64)
Demonstrated heating wine at a
temperature between 50-60C° killed
the spoilage organism and help in
preservation
Application of this pasteurization
technique on milk was first time
attributed to Dr. Soxhlet of Germany
in 1886
Pasteurization of meat done at 63C° -
73 C° but in meat canning
((commercial sterilization )is prefer
over pasteurization to avoid
nutritional loss.
3. Definition
Process of heating every particle of milk to at least
63 C° for 30 minutes. Or 72 C° for 15 sec. or any
time- temperature combination which equally
efficient in approved and properly operated
equipped and finally cooling to 4 C°
International dairy federation ( IDF) pasteurization
defined as process applied to a products with an
object of minimizing possible heath hazards arising
from pathogenic micro organism associated with
milk by heat treatment, which is consistent with
minimal chemical, physical and organoleptic
changes in the products
4. Objectives
1. Public Health Aspect- Milk safe
for human consumption by
destruction of cent percent pathogenic
microorganism.
2. Keeping Quality Aspect -Improve
keeping qualities of milk by
destruction of almost all spoilage
organisms ( up to 85 to 99 percent ).
5. Objections
Reduce the cream line of milk
Fails to destroy bacterial toxin in milk.
Diminishes significantly the nutritive value of milk.
Cause 10 % loss of thiamin and 20 % loss ascorbic acid.
6. Formulation of standards
1. Complete destruction of pathogens( 62.5 C°)
2. Negative phosphate test ( 61.1 C°)
3. cream line reduction ( 63.2 C°)
Index organism for pasteurization – earlier mycobacterium
tuberculosis being consider as the most heat resistance among
pathogens but now it is Q fever organism Coxiella Bernette was
considered as most heat resistant.
7. How we decide time & temperature for
pasteurization
D value:- Measures the time required to kill 90% of the population of a
particular microorganism in a specific medium at a specific temperature
Z-value:- Is defined as the temperature coefficient of microbial
destruction, i.e. as the number of degrees of temperature which causes a
10-fold variation of D
F-value: – The number of minutes required to kill a known population of
microorganisms in a given food at 121C°
8. Types of pasteurization
1.Low temperature long time / Batch
pasteurization ( LTLT)
1.Water jacketed vat or flooded tank system
2.Water spray type
3.Coil vat type
4.High velocity liquid type
2.High temperature short time
pasteurization ( HTST)
3.Ultra – high temperature
pasteurization (UHT)
1.Direct heating system
2.In- direct heating system
4.Vacuums pasteurization
5.Stassanization
9. Low temperature
long time ( LTLT)/
Batch pasteurization
The milk is heated to 63C°/145 ℉ for
30 minutes and promptly cooled to
5C°
In this method heating and cooling of
the product is done through a metal
wall.
LTLT pasteurization is preferred in
ice-cream industries.
Depending upon the method of
heating the batch process/LTLT may
be classified into four type
10. 1.Water jacketed vat or flooded tank system
Double walled around the sides and bottom in which hot water or
steam under partial vacuum circulates for heating and cold water for
cooling.
Multipurpose or multi process vat
11. 2.Water spray type
Consist of inner tank for product surrounded by an outer tank to
form space between two.
Hot water is sprayed from a perforated pipe over the outer surface of
then tank holding product.
Temperature of hot water kept 72 C° To heat the product to 62 C°.
12. 3.Coil vat type
Heating or cooling medium is pumped through a coil placed
either horizontal / vertical. Coil is turn around products.
Turning coil speed of about 130 rpm agitates the products.
13. 4.High velocity liquid type
Heating and cooling media is pumped at a high velocity over the
outside surface of the tank through pipes surrounding the tank.
Suitable for small plants and low value products
14. High temperature short time
(HTST)pasteurization
The HTST system usually employs plate heat exchanger for heating,
regeneration and cooling
Milk is heated to 72 C° for 15 seconds.
Pressure system in system-
Pasteurized milk -15 psi
Raw milk- 14 psi
Heating / cooling medium – 12 to 13 psi
Heating media is hot water and cooling media is water + acetone in 50 – 50 %
ratio .
15.
16.
17. Ultra high temperature
UHT pasteurization was developed in 1950
Objective – to reduce nutritional loss caused by in-container
sterilization
Uses – for tetra packed milk
Milk is heated to 135 C° -145 C° for few seconds
18. UHT types
Indirect heating system Direct heating system
1.Heat is transmitted to the milk
through a stainless steel wall
2. Heat exchanger may be of plate
type, tubular type , tubular coil
type
Heating medium in steam under
pressure
1.Milk is heated by direct contact
with heat
2. Accompanied either by injecting
steam into products or admitting
the products into chamber
containing an atm. Of high
pressure
19. UHT STEPS- DIRECT HEATING
Storage tank
Flow control balance tank
Preheating up to 80C°
Steam injected in to liquid
Instantaneous heating to the desire temp.
from 180C° to 145 C° in 0.1 sec.
20. After maintain liquid at the desire temperature
for few seconds ,it discharge into vessel at
reduce pressure.
Almost Instantaneous evaporation of water
occur causing rapid cooling.
Water evaporates should equal to amount of
steam absorbed.
21. Indirect Heating system steps
Storage tank
Flow control balance tank
Heat exchanger
Heating section – milk is heated to 85 C° and then
homogenized
Milk is hold 5 to 7 min in a holder tank
22. 2nd Generation heating-milk is heated by
steam in heating section
Now milk temp -135 C° - 145 C°
FDV – temp 70 C°
Pasteurization Milk filling
FDV – temp 70 C°
Unpasteurized milk return in to FCBT
Pasteurization Milk filling in bottle
23.
24. Uperization :- Short form of UHT , In which milk is heated with
direct steam up to 150 C° for fraction of seconds
Vacreation :- Also known as vacuum pasteurization ,pasteurized
cream under reduced pressure by direct steam. It is designed to
remove feed and other volatile flavors from cream and to
pasteurized it for butter manufacturer
Stassanization :- Milk is heated to 74 C° for seven sec, is carried
out in tabular heat exchanger consisting of three concentric tubes
25. Moderate electric field pasteurization of milk
A new non-thermal moderate electric field
(MEF) process for milk pasteurization To
evaluate the applicability of this process, fresh
milk was treated by MEF at electrical field
strength (EFS) of 8.33, 14.58, and 20.80 V/cm
Moderate electric field (MEF) consumed 63%
lower energy than conventional thermal
pasteurization.
MEF inactivated alkaline phosphatase by 100%.
MEF reduced S. aureus from
2.16 × 104 CFU/mL to non-detectable level at
temperatures below 22 °C.
Decontamination enhanced by 55% at the
highest field strength (EFS) and the minimum
mass flow rate (MFR).
The longest shelf-life at 5 °C was 15 days that
was achieved when EFS and MFR were
20 V/cm and 0.018 kg/s, respectively