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MechatronicsReferences :
1. Robotic Engineering – An Integrated Approach
Richard D. Klafter, Thomas A. Chmielewski, Michael Negin
2. NPTEL, Mechanical Engineering,
Robotics - Prof. P. Sheshu, Prof. Kurien Issac, Prof. C. Amarnath,
Prof. Bhartendu Seth, Asst. Prof. P.S.Gandhi, IIT, Bombay
3. Introduction to Robotics – S. K. Saha, Tata McGraw Hill
4. Mechatronics System Design – Devdas Shetty, Richard A. Kolk,
Cengage Learning.
1
Sensors
• Provide different types of information about a
system
• To convert a physical phenomenon or physical
parameter in the process to acceptable form –
usually electrical form of signal for decision
making.
Mechatronics System Design – Devdas Shetty, Richard A. Kolk, Cengage Learning.
• Sensor is a device that produces an output
signal for the purpose of sensing a physical
phenomenon.
• Transducer is a device that converts a signal
from physical form to a corresponding signal
having different physical form
Mechatronics System Design – Devdas Shetty, Richard A. Kolk, Cengage Learning.
Selection of a sensor
• Variables to be measured
• Precision and Accuracy required
• Dynamic Range
• Level of Automation
• Complexity of control system
• Cost, size, ease of maintenance
Mechatronics System Design – Devdas Shetty, Richard A. Kolk, Cengage Learning.
• Maximum accuracy of the total system
depends on the
– sensitivity of individual sensors and
– the internal noise generated by the sensors
• Elements of a Mechatronics Measurement
System
• General Instrumentation System
• Sensor Classification
– Analogue, Digital
– Active Passive
– Deflection, Null
– Quantity being measured
– Physical principle used
• Elements of Instrumentation System
Measurand  sensing module  conversion module
 variable manipulator  Data transmission 
Data display  observer.
Quality Parameters
• Sensitivity
• Resolution
• Accuracy
• Precision
• Backlash
• Repeatability
• Reproducibility
• Linearity
Why Sensors?
• These are the eyes, ears, skin of the mechatronic
system, which help the system understand its
surroundings.
• A mechatronic system needs the sensors to know that
• Presence of the object to be processed,
• Handling the object, processing it,
• Detect obstacle in its path, and to avoid collision.
• To sense the velocity, acceleration, position, trajectory etc
of its mechanical movements/mechanism.
• Sensing all these and providing a feedback to the
computer so as to enable the computer to take a
decision based on these ‘sensed parameters’ and
therefore take appropriate action.
Why Sensors ?
Internal state sensors
• Used to measure position,
velocity and acceleration of
machine joints / end effector.
• Examples:
– Potentiometers
– Synchros
– Resolvers
– Linear inductive scales
– LVDT / RVDT
– Optical interrupters
– Optical encoders
– Tachometers
– Accelerometers
External state sensors
• Used to monitor the
mechanism’s geometric
and/or dynamic relation to
its task, environment or
objects being handled.
• Can be visual or non-visual
• Non-visual sensors :
– Strain gauges
– Pressure transducers
– Proximity sensors
– Ultrasonic sensors
– Electromagnetic sensors
– Elastomeric materials
Types of sensors
• Resistance/ Potentiometric
• Capacitive
• Inductive
Position Sensing - potentiometers
Angular position of revolute
joint can be measured.
Vout = (r/R)Vs
Sensors
• Touch
• Taction or Complex Touch
• Simple Force
• Complex Force
• Proximity
• Simple Vision
• Complex Vision

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Mechatronics sensors1.1

  • 1. MechatronicsReferences : 1. Robotic Engineering – An Integrated Approach Richard D. Klafter, Thomas A. Chmielewski, Michael Negin 2. NPTEL, Mechanical Engineering, Robotics - Prof. P. Sheshu, Prof. Kurien Issac, Prof. C. Amarnath, Prof. Bhartendu Seth, Asst. Prof. P.S.Gandhi, IIT, Bombay 3. Introduction to Robotics – S. K. Saha, Tata McGraw Hill 4. Mechatronics System Design – Devdas Shetty, Richard A. Kolk, Cengage Learning. 1
  • 2. Sensors • Provide different types of information about a system • To convert a physical phenomenon or physical parameter in the process to acceptable form – usually electrical form of signal for decision making. Mechatronics System Design – Devdas Shetty, Richard A. Kolk, Cengage Learning.
  • 3. • Sensor is a device that produces an output signal for the purpose of sensing a physical phenomenon. • Transducer is a device that converts a signal from physical form to a corresponding signal having different physical form Mechatronics System Design – Devdas Shetty, Richard A. Kolk, Cengage Learning.
  • 4. Selection of a sensor • Variables to be measured • Precision and Accuracy required • Dynamic Range • Level of Automation • Complexity of control system • Cost, size, ease of maintenance Mechatronics System Design – Devdas Shetty, Richard A. Kolk, Cengage Learning.
  • 5. • Maximum accuracy of the total system depends on the – sensitivity of individual sensors and – the internal noise generated by the sensors
  • 6. • Elements of a Mechatronics Measurement System • General Instrumentation System • Sensor Classification – Analogue, Digital – Active Passive – Deflection, Null – Quantity being measured – Physical principle used
  • 7. • Elements of Instrumentation System Measurand  sensing module  conversion module  variable manipulator  Data transmission  Data display  observer.
  • 8. Quality Parameters • Sensitivity • Resolution • Accuracy • Precision • Backlash • Repeatability • Reproducibility • Linearity
  • 9. Why Sensors? • These are the eyes, ears, skin of the mechatronic system, which help the system understand its surroundings. • A mechatronic system needs the sensors to know that • Presence of the object to be processed, • Handling the object, processing it, • Detect obstacle in its path, and to avoid collision. • To sense the velocity, acceleration, position, trajectory etc of its mechanical movements/mechanism. • Sensing all these and providing a feedback to the computer so as to enable the computer to take a decision based on these ‘sensed parameters’ and therefore take appropriate action.
  • 10. Why Sensors ? Internal state sensors • Used to measure position, velocity and acceleration of machine joints / end effector. • Examples: – Potentiometers – Synchros – Resolvers – Linear inductive scales – LVDT / RVDT – Optical interrupters – Optical encoders – Tachometers – Accelerometers External state sensors • Used to monitor the mechanism’s geometric and/or dynamic relation to its task, environment or objects being handled. • Can be visual or non-visual • Non-visual sensors : – Strain gauges – Pressure transducers – Proximity sensors – Ultrasonic sensors – Electromagnetic sensors – Elastomeric materials
  • 11. Types of sensors • Resistance/ Potentiometric • Capacitive • Inductive
  • 12. Position Sensing - potentiometers Angular position of revolute joint can be measured. Vout = (r/R)Vs
  • 13. Sensors • Touch • Taction or Complex Touch • Simple Force • Complex Force • Proximity • Simple Vision • Complex Vision