Curriculum Vitae
(1) Personal Profile:
Name: Mohammed Umar Faruque
Father Name: Bashirul Haque
Status: Married
Nationality: Indian
Date of Birth: 09 February 1980
Passport # M3848436 Valid Up to: 29/12/2024
Saudi Driving License #8602971 Valid up to 28/03/2021
Email ID: umarfaruque11@gmail.com,
umarfaruque1@rediffmail.com
Contact# +91- 7677298427(India)
Address: Aunsi Bichla Tola, Keoti Runway, Madhubani
Bihar, India.
Mechanical Installation and Commissioning Engineer
Summary
Mechanical/Commissioning engineer having adequate over 16 years’ experience in offshore and
onshore on power and oil & gas and Railways Projects both national and international in the field
of construction of project and inspection, Welding, NDT and Quality assurance activities involving, plant
Maintenances, Boiler construction and Maintenance, Plant Piping (ASME section IX), Pressure vessels
(ASME section VIII) structural (AWS D1.1), Process piping ASME B31.3,Power piping ASME B31.1,
pipelines API 1104
Experienced mechanical in charge of the daily construction of the onshore and offshore
construction of all projects.
Qualified B.E Mechanical and Railways Engineering from Ministry of Indian railways and MBA in
Projects Management.
(2) Qualifications.
• B. E Mechanical ,Utter Pradesh Technical University, Luckhnow,India
• MBA(Project Management) ,Sikkim Manipal university, India
• Railway Engineering, Institute of Permanent way of Engineers, Ministry of Indian
Railway, New Delhi
(3) Profession.
Mechanical Engineer
(4) Professional Affiliation.
1. Registered with Saudi Council of Engineers KSA, Registration # 165686
2. Approved By Saudi Aramco as a QA/QC Inspector & SAP# 70008971
(5) Training & Certification.
Supervisor and leadership Management
(Institute of Leadership and Management, London)
(6)Professional Certification.
Non-Destructive Testing, Certification as per SNT-TC-1A
• UT (Level II) Valid 2020
• RT(Level II) Valid 2020
• MT(Level II) Valid 2020
• PT(Level II) Valid 2020
1
Institute: Global Inspection Services WLL Doha Qatar
(7) Safety Training.
Qatar International safety Center (QISC)
1. Non-Destructive Examination
2. Hazard Identification
3. Hand safety & Manual handling
4. Working at Height
5. Confined Space Entry
6. Lifting & Rigging
7. Emergency Response
8. Hydrogen Sulphide Awareness
9. Gas Testing
10. Pressure Test
11. Authorized Gas Testing 12.Managing Pressure Leak test
(8) Current:
Holding 16 years of Experience and presently working as Field Mechanical Engineer with Poyry
Switzerland Ltd. consulting Engineers for Saudi Electricity Company on Shuqaiq steam power project (4 X
660MW) HFO Fired supercritical Boiler Steam Turbine to supervise the mechanical Installation, Erection
& Testing, inspection NDE and welding of Critical & non-critical piping and boiler tubes as well .
(9) Past:
• Field Mechanical Engineer at Parsons Brinckerhoff Saudi Arabia on Rabigh Power plant 2800 MW
• QA/QC Mechanical Engineer at Hyundai Heavy Industries for installation pipe line on Barzan
offshore Project Qatar.
• QA/QC Mechanical Engineer on KBR/Shell Pearl GTL Project Qatar.
• QA/QC Mechanical Engineer on Qurayyah Sea Water Conversion Project for Saudi Aramco.
• QA/QC Mechanical Engineer Boiler Maintenance, inspection & testing (4X640MW & 4X 340MW)
Ghazlan (Eastern Region) SEC.
• Mechanical Engineer at Bharat Wagon for Fabrication and supply of Boiler gauge &Meter
gauge at Indian railway.
• Mechanical Engineer at Steel Authority of India Ltd (SAIL India)
(10) Specialty.
a) Installation/Erection and quality control as per ASME B31.1/B31.3 of Power Plant and oil and gas
equipment’s Main & Auxiliary for currently 2640 MW at shuqaiq steam power plant Saudi Arabia,
including.
• Heavy Motors & pumps of Flowserve France & Torishima japan for the sea water
circulation system.
• Boiler feed pump BFP (M) & BFP (T) Motors and pumps including Booster pumps and
bearing single shaft driven from Torishima
• inspection of FATs, SAT
• Supervision for essential Boiler Main Steam, Reheat steam, Economizer, Steam Drum,
Dearrator & its oil fired 36 Burners front and rear fired installations.
• Installation of Condensate booster pump(CBP) by Torishima speed and condensate
extraction pump (CEP) and work on SIMOPS
• Installation and Inspection of the different capacity of cranes and perform its load test
• Inspection of welding piping for plant auxiliary & Boiler turbine for various type of
Material, SA 213 T91/T12/T22, SA 335 P91 and witnessed of NDT and mechanical Test.
• conducted Welder qualification test (WQT) and material test non-destructive and
destructive test for preparing PQR on the project,Installation of GRP(FRP) piping,
2
essential and non-essential piping and inspection of above and underground and its
support installation
• Safety valve installation and its popup test .Installation of the HFO and DFO forwarding
pumps, Inspection and welding of Steam coil heater pipe within FHO tanks
(b) Installation of pipeline 32” and 4.5” MEG pipe line from BOP to LTE
• Installation of two 32” export pipeline as per API 1104 BRZ-PL1 (From BRZ-
WHP1) and BRZ-PL3 (From BRZ-WH3) to the Barzan onshore gas plant in
the Raslaffan city Qatar and one 4.5” MEG pipeline goes to BRZ-WHP2 and
Power cable from the Barzan onshore gas plant to beach valve station .
• Construction of winch foundation (anchor ,block,sheeve Block and lean winch foundation
steel frame installation and concrete work as well as demolition and reinstallation work).
• Conducted procedure qualification (PQR) test as per API 1104
(C) Installation of the different packages Units such as Sulfur recovery Units (SRU), Hydrogen Recovery
Unit, Amine regeneration Unit (ARU), Cooling waters Units, Interconnection pipe racks and slug
catcher of the Oil and Gas Project.
Experiences:
1. Poyry Switzerland Ltd, KSA March 2015 to till date
Designation: Field Mechanical Installation and Commissioning Engineer
Project: Shuqaiq Power Plant (720.50 MW x 4 Units) HFO Fired supercritical
Boiler2213.90t/hr , Steam Turbine 720.50MW,60Hz
Client: Saudi Electricity Company (SEC) KSA
Responsibilities:
• Approval of Method statements, Approval of ITPs, Approval of the Quality Control
Procedures, Approval of Materials submittals, Approval of Field change (FCN),Material
receiving inspection of the Project, Installation of the 3X50% Condensate Extraction
pumps/Unit,Installation of the 1XBoiler circulation pump/Unit
• Installation of the 4X LP heaters and 3X HP Heaters and1Xdesuperheatrs and 1XDeaerator
with water storage tank/Unit
• Installation of the 3XBFP(50%)Pumps/Unit of the KBS at 304.95 P,177.9T,2213.90T/hr
• Welding inspection of Boiler tubes 257.27 P,540.T,2213.90 W t/hr(MS)
and48.30P,540T,1716.25 W t/hr(HRH) panels and Water separators and drain headers
• Installation and inspection of the complete 1XAir Preheater/Unit (Vendor Alstom) such
as Rotor, Support and Guide assemblies Rotor Drive Assemblies, Cold/Hot end sector
assemblies, Axial seal plate assemblies, Hot/Cold static seal assemblies, Rotor seal
assemblies ,Rotor stopping Alarm assemblies, Wash Pipe assemblies, Soot blower
Assemblies, Thermocouple temperature monitoring Device
• Installation and inspection of the complete 2XElectrostatic precipitator/Unit of 157.0
T,2247 W t/hr, (Vendor Alstom),Installation of the HP and IP valves kit of the HP and IP
Turbines ,Clearance check of the blades of Turbines and all bearings
• Runout Test of the coupling of the rotor
• Installation of the sound protection wall of the turbine and BFPs
• GE/ALSTOM Turbine activities as of Setting out & Foundation Chipping, Packer Plate
setting, Base plate setting, HP&LP Pedestal Installation, LP outer Casing Lower Half Setting,
LP Inner casing Lower Half Setting, HP outer Casing Lower Half Setting, HP Diaphragm
Lower Half Setting, Bearing &Gland Lower Half Setting, Rotor Setting, LP Inner Casing
Upper Half Assembly, HP Diaphragm Upper Half Assembly, Bearing & Gland Upper Half
Setting, HP&LP Outer Casing Upper Half Setting, Provisional Centering, Spacer Liner
Setting., Expansion Joint &Piping Connection, Grouting, Cross Over Piping Assembly, Rotor
3
Coupling Connection, Thrust Bearing Assembly& Clearance Check, Oil flushing, Bearing
Reassembly and Instruments & Enclosure Assembly.
2. Parsons Brinckerhoff Arabia, KSA September 2012 to February 2015
Designation: Field Mechanical Installation and Commissioning Engineer
Project: Rabigh Power Plant 2 (700 MW x 4 Units) HFO Fired subcritical Boiler, Steam
Turbine
Client: Saudi Electricity Company (SEC) KSA
Responsibilities:
• Attended vendor works during FATs, SAT as required for company requirements.
• Engaged with the Simultaneous operation (SIMPOS),Preparation and review of construction
method statements and procedures such procedures for fabrication of piping, installation and
testing of piping and structure’s, installation of Mechanical equipment’s such as
BFPT,BFPM,FD Fan, ID Fan, GR Fan. CB pumps, CE Pumps, MCW Pumps, and CCW pumps.
• To assist pre commissioning and commissioning activities of piping systems completed include
flange joint leak test, air flushing, water flushing, nitrogen purging etc. checking the condenser
tube leak test, Run Back Test,TOC,Loss of GR Fan, Stand by Test, Vibration check of different
Fans and Pumps on Driven end and non-driven end side.
• Installation and Inspection of the different capacity of cranes and witness load test.
• Check scanner cooling Air (centrifugal)fan supplied by HOWDEN AC &DC at RPM 3528
• Installation of the cranes, Hoists, Chain blocks at different location such as Pump bay, Tank
Foam House, unloading pump station etc.
• Vibration checked of motor and fans like centrifugal BFP (M) 5600 RPM disc pressure
217 bar G suction pressure 29 bar G and minimum flow 200 m3/hr centrifugal type
BFP(T) Torishima at 5480 RPM suction pressure 32 bar G disc pressure 216.00barG and
minimum flow 3902m3/h, CW by Flowserve at flow 49500m3 at 357RPM ,Closed cooling
water pumps(CCW) by KUBOTA at flow 3920m3/hr. ,Booster pumps Torishima 1400 RPM
disc pressure 31.66 barG suction pressure 11 bar G .
• Load test and no load test of various types of pumps for different system of power plant,
such as blow down pumps, BFP (M) and BFP (T) CW, CCW, Booster pump, service water
pumps.
• Review erection completion certificates (ECC) of each system,Reviewed modification work
of piping through FCR( Field change request)
• Conducted welder qualification for the T/P 91 as per ASME IX and contract
requirement,Reviewed preheat chart and PWHT of various material such as T/P91
• Involved conduction audits of subcontract and site welder qualification
• Inspection of coil & water Wall panel such as SA210C(p1),SA2013 T12(P4),SA213 T91
(P15E group1)
• Inspection of Drum and Header link such as SA106C(P1),SA335 P12(P4,p22,P5A),SA234
WP12/91,SA302 C(P3,Gr3)
• condenser flow 1,799,727kg/hr apprx.52000 tubes inspection and its plugging if required
during commissioning which effective surface was 47213 m3
3. Hyundai Heavy Industry, Qatar February 2012 to August 2012
Offshore & Engineering Division
Designation: QA/QC Mechanical Engineer
Project: Barzan Offshore Project
Client: RasGas
Responsibilities:
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• Conducted SSCC,CTOD and bend test,worked on the 3 platform BRZ-PL1 (From BRZ-
WHP1) and BRZ-PL3 (From BRZ-WH3) to the Barzan onshore gas plant in the
Raslaffan,Prepared/Reviewed material take off (MTO),Engaged with multidiscipline
activities such as Simultaneous operation (SIMPOS),Attended Weekly SIMOPS Meeting
with contractor and client,Team led with 21 Persons with work assignments,Attended
vendor works during FATs, SAT as required for company requirements
• Installation and welding inspection of 32” and 4.5: MEG pipeline (5G downhill) from land
fall termination end(LTE) to Barzan onshore plant(BOP)
• Engaged with the field modification are carried out through proper change management
system and drawings and documents updated upon completion, Welding inspection of
winch foundation, Preparation and managing pipe book of pipeline inspection
• Witnessed material testing inspection at EXXOVA lab for the qualification such as charpy,
bend, tensile, macro test and corrosion test, all weld tensile test. Transverse tensile. Nick
break, SSCC ,CTOD test,Checked condition of vac pak electrodes
4. Hyundai Heavy Industry, Qatar June 2008 to December 2011
Plant & Industrial Engineering Division
Designation: QA/QC Mechanical Engineer
Project: KBR/Shell Pearl GTL,Qatar
Client: Qatar Shell
Responsibilities:
• Constructed and inspected quality of the feed gas processing inlet Unit a US$700 mn asset
with a multinational workforce exceeding 1000 people ,leading a team 15 inspectors
• Inspection of socket welding and checked proper gap kame socked joint
• Attended vendor works during FATs, SAT as required for company requirements
• Pressure test witnessed of completes pipe line (hydro
test,Penuematic,leak,strength,service test) and Engaged with multidiscipline activities
such as Simultaneous operation (SIMPOS)
• Attended vendor works during FATs, SAT as required for company requirements
• Pressure test of underground piping of GRP and metallic ,Review takeover documents
which was submitted from sub-contractor
5. National Contracting Company Ltd (NCC), KSA January 2008 to June
2008
Designation: QA/QC Mechanical Engineer
Project: Qurayyah Sea Water Treatment Plant Expansion
Client: Snamprogetti
Owner: Saudi Aramco
Responsibilities:
• Inspection of fit up and weld visual, Reviewed PWHT chart, Internal cleanliness inspection
of pipeline, Worked with the standard of the NFPA, NACE, Conducted NDT at site such as
RT at night sift, Reinstatement of pipe work after hydro test, Prepared hydro test packages
and ensure that NDT is completed.
6. National Contracting Company Ltd (NCC), KSA December 2006 to January
2008
Designation: QA/QC Mechanical Engineer
Project: Testing, Inspection & Maintenances of Boiler and its auxiliaries of Ghazlan Power
Plant (Eastern Region) (640 MW X 4 Units) (340 X 4 units) Gas Fired, steam Turbine
Work permit Authorization No.GPPD/TSD/601212
Owner: Saudi Electricity Company (Ghazlan Power Plant)
Responsibilities:
5
• Inspection of boiler accessories like Preheater, Re heater, Super heater, economizer, steam
drum, water drum, dearator, blow off tank and damage portion of base metal to be filled by
TIG welding ,Maintenance of CW,CCW ,CEP,CBP Pumps an FD,CID,GR fans and its
overhauling ,Inspection of support legs between Water tubes, Attended vendor works
during FATs, SAT as required for company requirements, Check the steam turbine
performance and lube oil cleaning with SIEMENS Engineer, Cut sample of water tubes and
replace it by new tubes and its welding and NDT, Welding and its inspection of boiler
Material SA213 T91/T12/T22,Welding and its inspection of boiler piping Material SA335
P91,Inspection of condenser tubes and welding and plugging if required.
7. National Contracting Company Ltd (NCC), KSA January 2005 to December
2006
Designation: QA/QC Mechanical Engineer
Project: Direct Reduction Expansion Project
Client: Saudi Voest Alpine (SVA)
Owner: Hadeed Steel Plant, SABIC KSA
Works permit Authorization # NCC/DRE/5507
Responsibilities:
• Carried out reinstatement of completed piping system, Issued and kills punch items,
Material receiving inspection, Inspection of pipeline work through P&ID ,An Audit was
carried of the sub-contractor, Review takeover documents which was submitted from sub-
contractor ,Followed to Ready for pre commissioning (RFP)/RFC (Commissioning) /RFSU
(startup)
8. Indian Farmer Fertilizer Cooperative, India March 2002 to December 2004
Employer: IFFCO India
Designation: Assistant Mechanical Engineer
Responsibilities:
• Coordinated to other disciplines for any related works such as clearing of any obstruction,
area clearance, access way & handed over of works between each discipline.
• Prepared & up-dated status report for internal works and submit to discipline manager.
• Conducted Holiday test of pipe spool before transfer to the site for installation in the
underground
• Ensure that material handling, storage/segregation areas and preservation was performed
as per project applicable procedures. Material checking and verification against packing
list for overage/shortage and damage material reports.
9. Bokaro Steel Plant, Bokaro, India March 2001 to February 2002
Employer: Steel Authority of India limited (SAIL)
Designation: Assistant Mechanical Engineer
Responsibilities:
• Supervised installation, assembly, alignment & grouting works for rotating equipment's
such as Off Gas Compressor (Reciprocating Compressor), blowers, air fin coolers and
pumps including all auxiliaries in accordance with vendor drawings, vendor manual
instruction, project specification & safety policies.
• Reviewed modification work of piping through FCR( Field change request
10. Bharat Wagon & Engineering Company Limited India. March 2000 to February 2001
Employer: Indian railway
Designation: Junior Mechanical Engineer
Responsibilities:
Fabrication and supply of Board and Meter Gear Freight Wagons and its assembly for the Indian
railway.
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• Maintaining the quality control program to assure adherence to the drawings,
specifications, codes, standards and regulations.
• Responsible for monitoring of package equipment erection works: Refrigeration,
Demineralization, raw water treatment, cooling towers and Effluent treatment package in
accordance with project procedures and specification.
• Inspection of permanent ways of the Indian railways
• Coordinated with the client QC inspector for inspection and testing procedures such as
inspection items, witness and reporting.
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Mechanical cv

  • 1.
    Curriculum Vitae (1) PersonalProfile: Name: Mohammed Umar Faruque Father Name: Bashirul Haque Status: Married Nationality: Indian Date of Birth: 09 February 1980 Passport # M3848436 Valid Up to: 29/12/2024 Saudi Driving License #8602971 Valid up to 28/03/2021 Email ID: umarfaruque11@gmail.com, umarfaruque1@rediffmail.com Contact# +91- 7677298427(India) Address: Aunsi Bichla Tola, Keoti Runway, Madhubani Bihar, India. Mechanical Installation and Commissioning Engineer Summary Mechanical/Commissioning engineer having adequate over 16 years’ experience in offshore and onshore on power and oil & gas and Railways Projects both national and international in the field of construction of project and inspection, Welding, NDT and Quality assurance activities involving, plant Maintenances, Boiler construction and Maintenance, Plant Piping (ASME section IX), Pressure vessels (ASME section VIII) structural (AWS D1.1), Process piping ASME B31.3,Power piping ASME B31.1, pipelines API 1104 Experienced mechanical in charge of the daily construction of the onshore and offshore construction of all projects. Qualified B.E Mechanical and Railways Engineering from Ministry of Indian railways and MBA in Projects Management. (2) Qualifications. • B. E Mechanical ,Utter Pradesh Technical University, Luckhnow,India • MBA(Project Management) ,Sikkim Manipal university, India • Railway Engineering, Institute of Permanent way of Engineers, Ministry of Indian Railway, New Delhi (3) Profession. Mechanical Engineer (4) Professional Affiliation. 1. Registered with Saudi Council of Engineers KSA, Registration # 165686 2. Approved By Saudi Aramco as a QA/QC Inspector & SAP# 70008971 (5) Training & Certification. Supervisor and leadership Management (Institute of Leadership and Management, London) (6)Professional Certification. Non-Destructive Testing, Certification as per SNT-TC-1A • UT (Level II) Valid 2020 • RT(Level II) Valid 2020 • MT(Level II) Valid 2020 • PT(Level II) Valid 2020 1
  • 2.
    Institute: Global InspectionServices WLL Doha Qatar (7) Safety Training. Qatar International safety Center (QISC) 1. Non-Destructive Examination 2. Hazard Identification 3. Hand safety & Manual handling 4. Working at Height 5. Confined Space Entry 6. Lifting & Rigging 7. Emergency Response 8. Hydrogen Sulphide Awareness 9. Gas Testing 10. Pressure Test 11. Authorized Gas Testing 12.Managing Pressure Leak test (8) Current: Holding 16 years of Experience and presently working as Field Mechanical Engineer with Poyry Switzerland Ltd. consulting Engineers for Saudi Electricity Company on Shuqaiq steam power project (4 X 660MW) HFO Fired supercritical Boiler Steam Turbine to supervise the mechanical Installation, Erection & Testing, inspection NDE and welding of Critical & non-critical piping and boiler tubes as well . (9) Past: • Field Mechanical Engineer at Parsons Brinckerhoff Saudi Arabia on Rabigh Power plant 2800 MW • QA/QC Mechanical Engineer at Hyundai Heavy Industries for installation pipe line on Barzan offshore Project Qatar. • QA/QC Mechanical Engineer on KBR/Shell Pearl GTL Project Qatar. • QA/QC Mechanical Engineer on Qurayyah Sea Water Conversion Project for Saudi Aramco. • QA/QC Mechanical Engineer Boiler Maintenance, inspection & testing (4X640MW & 4X 340MW) Ghazlan (Eastern Region) SEC. • Mechanical Engineer at Bharat Wagon for Fabrication and supply of Boiler gauge &Meter gauge at Indian railway. • Mechanical Engineer at Steel Authority of India Ltd (SAIL India) (10) Specialty. a) Installation/Erection and quality control as per ASME B31.1/B31.3 of Power Plant and oil and gas equipment’s Main & Auxiliary for currently 2640 MW at shuqaiq steam power plant Saudi Arabia, including. • Heavy Motors & pumps of Flowserve France & Torishima japan for the sea water circulation system. • Boiler feed pump BFP (M) & BFP (T) Motors and pumps including Booster pumps and bearing single shaft driven from Torishima • inspection of FATs, SAT • Supervision for essential Boiler Main Steam, Reheat steam, Economizer, Steam Drum, Dearrator & its oil fired 36 Burners front and rear fired installations. • Installation of Condensate booster pump(CBP) by Torishima speed and condensate extraction pump (CEP) and work on SIMOPS • Installation and Inspection of the different capacity of cranes and perform its load test • Inspection of welding piping for plant auxiliary & Boiler turbine for various type of Material, SA 213 T91/T12/T22, SA 335 P91 and witnessed of NDT and mechanical Test. • conducted Welder qualification test (WQT) and material test non-destructive and destructive test for preparing PQR on the project,Installation of GRP(FRP) piping, 2
  • 3.
    essential and non-essentialpiping and inspection of above and underground and its support installation • Safety valve installation and its popup test .Installation of the HFO and DFO forwarding pumps, Inspection and welding of Steam coil heater pipe within FHO tanks (b) Installation of pipeline 32” and 4.5” MEG pipe line from BOP to LTE • Installation of two 32” export pipeline as per API 1104 BRZ-PL1 (From BRZ- WHP1) and BRZ-PL3 (From BRZ-WH3) to the Barzan onshore gas plant in the Raslaffan city Qatar and one 4.5” MEG pipeline goes to BRZ-WHP2 and Power cable from the Barzan onshore gas plant to beach valve station . • Construction of winch foundation (anchor ,block,sheeve Block and lean winch foundation steel frame installation and concrete work as well as demolition and reinstallation work). • Conducted procedure qualification (PQR) test as per API 1104 (C) Installation of the different packages Units such as Sulfur recovery Units (SRU), Hydrogen Recovery Unit, Amine regeneration Unit (ARU), Cooling waters Units, Interconnection pipe racks and slug catcher of the Oil and Gas Project. Experiences: 1. Poyry Switzerland Ltd, KSA March 2015 to till date Designation: Field Mechanical Installation and Commissioning Engineer Project: Shuqaiq Power Plant (720.50 MW x 4 Units) HFO Fired supercritical Boiler2213.90t/hr , Steam Turbine 720.50MW,60Hz Client: Saudi Electricity Company (SEC) KSA Responsibilities: • Approval of Method statements, Approval of ITPs, Approval of the Quality Control Procedures, Approval of Materials submittals, Approval of Field change (FCN),Material receiving inspection of the Project, Installation of the 3X50% Condensate Extraction pumps/Unit,Installation of the 1XBoiler circulation pump/Unit • Installation of the 4X LP heaters and 3X HP Heaters and1Xdesuperheatrs and 1XDeaerator with water storage tank/Unit • Installation of the 3XBFP(50%)Pumps/Unit of the KBS at 304.95 P,177.9T,2213.90T/hr • Welding inspection of Boiler tubes 257.27 P,540.T,2213.90 W t/hr(MS) and48.30P,540T,1716.25 W t/hr(HRH) panels and Water separators and drain headers • Installation and inspection of the complete 1XAir Preheater/Unit (Vendor Alstom) such as Rotor, Support and Guide assemblies Rotor Drive Assemblies, Cold/Hot end sector assemblies, Axial seal plate assemblies, Hot/Cold static seal assemblies, Rotor seal assemblies ,Rotor stopping Alarm assemblies, Wash Pipe assemblies, Soot blower Assemblies, Thermocouple temperature monitoring Device • Installation and inspection of the complete 2XElectrostatic precipitator/Unit of 157.0 T,2247 W t/hr, (Vendor Alstom),Installation of the HP and IP valves kit of the HP and IP Turbines ,Clearance check of the blades of Turbines and all bearings • Runout Test of the coupling of the rotor • Installation of the sound protection wall of the turbine and BFPs • GE/ALSTOM Turbine activities as of Setting out & Foundation Chipping, Packer Plate setting, Base plate setting, HP&LP Pedestal Installation, LP outer Casing Lower Half Setting, LP Inner casing Lower Half Setting, HP outer Casing Lower Half Setting, HP Diaphragm Lower Half Setting, Bearing &Gland Lower Half Setting, Rotor Setting, LP Inner Casing Upper Half Assembly, HP Diaphragm Upper Half Assembly, Bearing & Gland Upper Half Setting, HP&LP Outer Casing Upper Half Setting, Provisional Centering, Spacer Liner Setting., Expansion Joint &Piping Connection, Grouting, Cross Over Piping Assembly, Rotor 3
  • 4.
    Coupling Connection, ThrustBearing Assembly& Clearance Check, Oil flushing, Bearing Reassembly and Instruments & Enclosure Assembly. 2. Parsons Brinckerhoff Arabia, KSA September 2012 to February 2015 Designation: Field Mechanical Installation and Commissioning Engineer Project: Rabigh Power Plant 2 (700 MW x 4 Units) HFO Fired subcritical Boiler, Steam Turbine Client: Saudi Electricity Company (SEC) KSA Responsibilities: • Attended vendor works during FATs, SAT as required for company requirements. • Engaged with the Simultaneous operation (SIMPOS),Preparation and review of construction method statements and procedures such procedures for fabrication of piping, installation and testing of piping and structure’s, installation of Mechanical equipment’s such as BFPT,BFPM,FD Fan, ID Fan, GR Fan. CB pumps, CE Pumps, MCW Pumps, and CCW pumps. • To assist pre commissioning and commissioning activities of piping systems completed include flange joint leak test, air flushing, water flushing, nitrogen purging etc. checking the condenser tube leak test, Run Back Test,TOC,Loss of GR Fan, Stand by Test, Vibration check of different Fans and Pumps on Driven end and non-driven end side. • Installation and Inspection of the different capacity of cranes and witness load test. • Check scanner cooling Air (centrifugal)fan supplied by HOWDEN AC &DC at RPM 3528 • Installation of the cranes, Hoists, Chain blocks at different location such as Pump bay, Tank Foam House, unloading pump station etc. • Vibration checked of motor and fans like centrifugal BFP (M) 5600 RPM disc pressure 217 bar G suction pressure 29 bar G and minimum flow 200 m3/hr centrifugal type BFP(T) Torishima at 5480 RPM suction pressure 32 bar G disc pressure 216.00barG and minimum flow 3902m3/h, CW by Flowserve at flow 49500m3 at 357RPM ,Closed cooling water pumps(CCW) by KUBOTA at flow 3920m3/hr. ,Booster pumps Torishima 1400 RPM disc pressure 31.66 barG suction pressure 11 bar G . • Load test and no load test of various types of pumps for different system of power plant, such as blow down pumps, BFP (M) and BFP (T) CW, CCW, Booster pump, service water pumps. • Review erection completion certificates (ECC) of each system,Reviewed modification work of piping through FCR( Field change request) • Conducted welder qualification for the T/P 91 as per ASME IX and contract requirement,Reviewed preheat chart and PWHT of various material such as T/P91 • Involved conduction audits of subcontract and site welder qualification • Inspection of coil & water Wall panel such as SA210C(p1),SA2013 T12(P4),SA213 T91 (P15E group1) • Inspection of Drum and Header link such as SA106C(P1),SA335 P12(P4,p22,P5A),SA234 WP12/91,SA302 C(P3,Gr3) • condenser flow 1,799,727kg/hr apprx.52000 tubes inspection and its plugging if required during commissioning which effective surface was 47213 m3 3. Hyundai Heavy Industry, Qatar February 2012 to August 2012 Offshore & Engineering Division Designation: QA/QC Mechanical Engineer Project: Barzan Offshore Project Client: RasGas Responsibilities: 4
  • 5.
    • Conducted SSCC,CTODand bend test,worked on the 3 platform BRZ-PL1 (From BRZ- WHP1) and BRZ-PL3 (From BRZ-WH3) to the Barzan onshore gas plant in the Raslaffan,Prepared/Reviewed material take off (MTO),Engaged with multidiscipline activities such as Simultaneous operation (SIMPOS),Attended Weekly SIMOPS Meeting with contractor and client,Team led with 21 Persons with work assignments,Attended vendor works during FATs, SAT as required for company requirements • Installation and welding inspection of 32” and 4.5: MEG pipeline (5G downhill) from land fall termination end(LTE) to Barzan onshore plant(BOP) • Engaged with the field modification are carried out through proper change management system and drawings and documents updated upon completion, Welding inspection of winch foundation, Preparation and managing pipe book of pipeline inspection • Witnessed material testing inspection at EXXOVA lab for the qualification such as charpy, bend, tensile, macro test and corrosion test, all weld tensile test. Transverse tensile. Nick break, SSCC ,CTOD test,Checked condition of vac pak electrodes 4. Hyundai Heavy Industry, Qatar June 2008 to December 2011 Plant & Industrial Engineering Division Designation: QA/QC Mechanical Engineer Project: KBR/Shell Pearl GTL,Qatar Client: Qatar Shell Responsibilities: • Constructed and inspected quality of the feed gas processing inlet Unit a US$700 mn asset with a multinational workforce exceeding 1000 people ,leading a team 15 inspectors • Inspection of socket welding and checked proper gap kame socked joint • Attended vendor works during FATs, SAT as required for company requirements • Pressure test witnessed of completes pipe line (hydro test,Penuematic,leak,strength,service test) and Engaged with multidiscipline activities such as Simultaneous operation (SIMPOS) • Attended vendor works during FATs, SAT as required for company requirements • Pressure test of underground piping of GRP and metallic ,Review takeover documents which was submitted from sub-contractor 5. National Contracting Company Ltd (NCC), KSA January 2008 to June 2008 Designation: QA/QC Mechanical Engineer Project: Qurayyah Sea Water Treatment Plant Expansion Client: Snamprogetti Owner: Saudi Aramco Responsibilities: • Inspection of fit up and weld visual, Reviewed PWHT chart, Internal cleanliness inspection of pipeline, Worked with the standard of the NFPA, NACE, Conducted NDT at site such as RT at night sift, Reinstatement of pipe work after hydro test, Prepared hydro test packages and ensure that NDT is completed. 6. National Contracting Company Ltd (NCC), KSA December 2006 to January 2008 Designation: QA/QC Mechanical Engineer Project: Testing, Inspection & Maintenances of Boiler and its auxiliaries of Ghazlan Power Plant (Eastern Region) (640 MW X 4 Units) (340 X 4 units) Gas Fired, steam Turbine Work permit Authorization No.GPPD/TSD/601212 Owner: Saudi Electricity Company (Ghazlan Power Plant) Responsibilities: 5
  • 6.
    • Inspection ofboiler accessories like Preheater, Re heater, Super heater, economizer, steam drum, water drum, dearator, blow off tank and damage portion of base metal to be filled by TIG welding ,Maintenance of CW,CCW ,CEP,CBP Pumps an FD,CID,GR fans and its overhauling ,Inspection of support legs between Water tubes, Attended vendor works during FATs, SAT as required for company requirements, Check the steam turbine performance and lube oil cleaning with SIEMENS Engineer, Cut sample of water tubes and replace it by new tubes and its welding and NDT, Welding and its inspection of boiler Material SA213 T91/T12/T22,Welding and its inspection of boiler piping Material SA335 P91,Inspection of condenser tubes and welding and plugging if required. 7. National Contracting Company Ltd (NCC), KSA January 2005 to December 2006 Designation: QA/QC Mechanical Engineer Project: Direct Reduction Expansion Project Client: Saudi Voest Alpine (SVA) Owner: Hadeed Steel Plant, SABIC KSA Works permit Authorization # NCC/DRE/5507 Responsibilities: • Carried out reinstatement of completed piping system, Issued and kills punch items, Material receiving inspection, Inspection of pipeline work through P&ID ,An Audit was carried of the sub-contractor, Review takeover documents which was submitted from sub- contractor ,Followed to Ready for pre commissioning (RFP)/RFC (Commissioning) /RFSU (startup) 8. Indian Farmer Fertilizer Cooperative, India March 2002 to December 2004 Employer: IFFCO India Designation: Assistant Mechanical Engineer Responsibilities: • Coordinated to other disciplines for any related works such as clearing of any obstruction, area clearance, access way & handed over of works between each discipline. • Prepared & up-dated status report for internal works and submit to discipline manager. • Conducted Holiday test of pipe spool before transfer to the site for installation in the underground • Ensure that material handling, storage/segregation areas and preservation was performed as per project applicable procedures. Material checking and verification against packing list for overage/shortage and damage material reports. 9. Bokaro Steel Plant, Bokaro, India March 2001 to February 2002 Employer: Steel Authority of India limited (SAIL) Designation: Assistant Mechanical Engineer Responsibilities: • Supervised installation, assembly, alignment & grouting works for rotating equipment's such as Off Gas Compressor (Reciprocating Compressor), blowers, air fin coolers and pumps including all auxiliaries in accordance with vendor drawings, vendor manual instruction, project specification & safety policies. • Reviewed modification work of piping through FCR( Field change request 10. Bharat Wagon & Engineering Company Limited India. March 2000 to February 2001 Employer: Indian railway Designation: Junior Mechanical Engineer Responsibilities: Fabrication and supply of Board and Meter Gear Freight Wagons and its assembly for the Indian railway. 6
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    • Maintaining thequality control program to assure adherence to the drawings, specifications, codes, standards and regulations. • Responsible for monitoring of package equipment erection works: Refrigeration, Demineralization, raw water treatment, cooling towers and Effluent treatment package in accordance with project procedures and specification. • Inspection of permanent ways of the Indian railways • Coordinated with the client QC inspector for inspection and testing procedures such as inspection items, witness and reporting. 7