Thai Nippon Steel Engineering and Construction Corporation
Oil & Gas
Facilities
Overview
Thai Nippon Steel Engineering and Construction Corporation
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SCHEMATIC PIPELINE & PLATFORM
Thai Nippon Steel Engineering and Construction Corporation
Overview of Oil & Gas FacilitiesOverview of Oil & Gas Facilities
(Offshore)(Offshore)
Offshore Oil & Gas Facilities typically
consist of:
– Wellhead Platforms
– Riser Platforms
– Central Processing Platforms
– Utility and Living Quarter Modules
– Flare Tripods and
– Bridges and Bridge Support Platforms
Thai Nippon Steel Engineering and Construction Corporation
Overview of Oil & Gas Facilities (Offshore) ContOverview of Oil & Gas Facilities (Offshore) Cont’’dd
WHP
1
WHP
2
WHP
3
Riser
Platform
Central
Processing
Platform
Utility &
Living Qtrs
Platform
Bridge
Support
Tripod
Flare
Tripod
Collects WellHead
fluids.
Can have Testing Facility
Normally Designed for
unmanned operation.
Contains risers from
WHPs. Facilities for pig
receipt and launching.
Normally no processing
facilities.
Main process platform.
Facilities for processing of
the incoming fluid
provided.
Manned platform.
Supplies utilities for CPP.
Also provides
accomodation for operating
personnel.
Thai Nippon Steel Engineering and Construction Corporation
Well Head
Platform
Overview
Thai Nippon Steel Engineering and Construction Corporation
Overview Wellhead PlatformsOverview Wellhead Platforms
A Typical Wellhead Platform Consist of
the following facilities:
– Slots for Drilling Wells
– Wellhead with control and safeguarding
facilities for safe operation.
– Production Manifolds
– Test Manifolds
– Testing Facilities, which can either be:
Test Separator or
Multi-Phase Flow Metering
Thai Nippon Steel Engineering and Construction Corporation
Overview Wellhead Platforms (ContOverview Wellhead Platforms (Cont’’d)d)
Wellhead Platform Consist of facilities: (cont’d)
– Wellhead Control Panel
– Instrument Gas System
– Cold Vent and off gas disposal system
– Diesel System
– Power Generation / Supply System
– ESD and Control system
– Chemical Injection System
Thai Nippon Steel Engineering and Construction Corporation
Overview Wellhead PlatformsOverview Wellhead Platforms
Wellhead Platform Consist of facilities:
(cont’d)
– Deck Crane
– Radio Telemetry System
– Fire and Gas Detection System
Thai Nippon Steel Engineering and Construction Corporation
Process System for a Typical WHPProcess System for a Typical WHPProcess System for a Typical WHPProcess System for a Typical WHP
Vent from other
sources
Choke Valve
Wing Valve
Master Valve
DHSV
From Other
Wells
Kicker Line
ESD
Valve
Pipeline (Sealine) to
Processing Plant
Pig Launcher
Shutdown
Valve
Test
Separator
Pressure Control
Level Control Valve
Level Control Valve
LIC
FIQ
LIC
FIQ
FIQ
PIC
Production
Manifold
Test Manifold
Barred "T"
From Drain System
To CCVT
To Hydraulic Oil Unit
Other
Instrument Gas Filter
Sump Tank
Air Cooler Pressure Reducing Valve
Flowline
Gas
Condensate
Water
Corrosion Inhibitor Injection
Thai Nippon Steel Engineering and Construction Corporation
Primary
Function
TEST SEPARATOR
To separate oil, water, gas
To measure individual flow of oil, water, gas In
order to evaluate well performance
TEST SEPARATOR
(CAN BE 2 PHASE OR
CAN BE 3 PHASE)
WELL TESTING
WELL BLOWDOWN
WELL CLEANING
Design
Function
Thai Nippon Steel Engineering and Construction Corporation
PIGGING
PIPELINE CLEANING
WAX REMOVAL
PIGGING SYSTEM
SCHEMATIC OF PIG LAUNCHER FOR REFERENCE
PIG LAUNCHER PIG RECIEVER
Thai Nippon Steel Engineering and Construction Corporation
VENT & FLARE
VENT = SYSTEM DESIGNED TO VENT GAS TO ATMOSTPHERE
WITHOUT FLARING
COLD VENT = VENT HANDLING SIGNIFICANT FLOWRATE FROM
PRESSURISED EQUIPMENT.
Suitable for Satellite wellhead installations due to
limited source of ignition.
COLD MEANS “WITHOUT FLAME”
COLD VENT – CRITERIA (TYPICAL)
H2S should be
less than 0.5 %
& molecular wt.
should be less
than 60
Velocity should
be greater
than 150 m/s
Relieving temp
should be less
than auto Ignition
temp. of gas
being relieved
Vented volume
should be
less than
8.5 MSm3/Yr
Gas
Concentration
Should be less
than 100% LFL
In case of
accident Ignition,
radiation should
be less than
1500 btu/hr/sqft
Cold Vent
Thai Nippon Steel Engineering and Construction Corporation
FLARE = DISPOSAL SYSTEM
DESIGNED TO BURN
GAS
1. Combustion of hydrocarbon converts in to less
objectionable & less harmful compounds.
2. Elevated flares assist in gas dispersion.
3. Elevated flares generally have lower radiation
level.
4. Elevated flare are preferred if effluent are
acidic/toxic.
W
H
E
N
/
W
H
Y
WIND SOCK
FLARE LINE
VENT & FLARE (Cont’d)
Thai Nippon Steel Engineering and Construction Corporation
INSTRUMENT & FUEL/UTILITY GAS
To instruments
To Turbo generator
To Well head control panel
To Other consumers
To Closed Drain
Filter
Elements
Mesh pad/
Vane pack
Condensate
From Pipeline
B
y
p
a
s
s
Instrument gas filter/separator
Remember !!
Should be tapped off from top of the vertical riser, down
stream of launcher to avoid any problems arising out of
sudden change in composition when NEW WELL comes on
line.
Instrument & utility gas system should be separate in order
to avoid liquid carryover in instrument gas system when
demand for utility gas is very high.
Thai Nippon Steel Engineering and Construction Corporation
DRAIN SYSTEM
CLOSED DRAIN OPEN DRAIN
1. RECOVERY OF HYDROCARBONS FROM
EQUIPMENTS & PIPING FOR MAINTENANCE
AND PRIOR TO LONG TERM SHUTDOWN.
2. LIQUID FROM SUMP TANK VIA SUMP PUMP
DISCHARGE.
1. COLLECTION OF RAIN WATER & WASH WATER
FROM HAZARDOUS AND NON-HAZARDOUS
AREA
2. ANY OTHER OPEN DRAIN FROM PLATFORM.
3. A PUMP WILL DISCHARGE TO DISPOSAL TUBE
OR OVER BOARD SUBJECT TO COLLECTED
WATER BEING FREE OF HYDROCARBON.
OPEN AND CLOSED DRAIN SYSTEM
Thai Nippon Steel Engineering and Construction Corporation
INJECTION
PUMP
CHEMICAL INJECTION SYSTEM
Corrosion Inhibitor
Methanol Prevent Hydration
Prevent Corrosion
Thai Nippon Steel Engineering and Construction Corporation
Well Head
Installation
Thai Nippon Steel Engineering and Construction Corporation
Upper Deck
Lower Deck
Sump Tank Deck
Boat Landing
Jacket
Deck
Thai Nippon Steel Engineering and Construction Corporation
Thai Nippon Steel Engineering and Construction Corporation
Jacket Installation
Thai Nippon Steel Engineering and Construction Corporation
Jacket Installation (Cont’d)
Thai Nippon Steel Engineering and Construction Corporation
Jacket Installation (Cont’d)
Thai Nippon Steel Engineering and Construction Corporation
Jacket Installation (Cont’d)
Thai Nippon Steel Engineering and Construction Corporation
Deck Installation
Thai Nippon Steel Engineering and Construction Corporation
Deck Installation (Cont’d)
Thai Nippon Steel Engineering and Construction Corporation
Well Head
Platform
VisitService Boat
Thai Nippon Steel Engineering and Construction Corporation
Well Head Overview
Thai Nippon Steel Engineering and Construction Corporation
Pedestal Crane
Vent Boom
Vent Tip
Thai Nippon Steel Engineering and Construction Corporation
Export Line to Sea Line
Thai Nippon Steel Engineering and Construction Corporation
Closed Cycle Vapor
Turbo-Generator (CCVT)
Corrosion
Inhibitor
Storage Tank
Thai Nippon Steel Engineering and Construction Corporation
Sump Tank
Corrosion
Inhibitor
Storage Tank
Thai Nippon Steel Engineering and Construction Corporation
Helideck
Netting
Thai Nippon Steel Engineering and Construction Corporation
Boat Landing
Boat Impact
Thai Nippon Steel Engineering and Construction Corporation
Christmas Tree
Thai Nippon Steel Engineering and Construction Corporation
Pig Launcher
Thai Nippon Steel Engineering and Construction Corporation
Personnel Protection
Thai Nippon Steel Engineering and Construction Corporation
Open Drain System
Thai Nippon Steel Engineering and Construction Corporation
ESD Hand Switch
Thai Nippon Steel Engineering and Construction Corporation
Thai Nippon Steel Engineering and Construction Corporation
Flashing Light
Thai Nippon Steel Engineering and Construction Corporation
Liferafts
Thai Nippon Steel Engineering and Construction Corporation
Portable
Extinguisher
Thai Nippon Steel Engineering and Construction Corporation
ENDEND

Basic whp presentation(1)

  • 1.
    Thai Nippon SteelEngineering and Construction Corporation Oil & Gas Facilities Overview
  • 2.
    Thai Nippon SteelEngineering and Construction Corporation WP15WP15WP15WP15WP16WP16WP16WP16 WP17WP17WP17WP17 SCHEMATIC PIPELINE & PLATFORM
  • 3.
    Thai Nippon SteelEngineering and Construction Corporation Overview of Oil & Gas FacilitiesOverview of Oil & Gas Facilities (Offshore)(Offshore) Offshore Oil & Gas Facilities typically consist of: – Wellhead Platforms – Riser Platforms – Central Processing Platforms – Utility and Living Quarter Modules – Flare Tripods and – Bridges and Bridge Support Platforms
  • 4.
    Thai Nippon SteelEngineering and Construction Corporation Overview of Oil & Gas Facilities (Offshore) ContOverview of Oil & Gas Facilities (Offshore) Cont’’dd WHP 1 WHP 2 WHP 3 Riser Platform Central Processing Platform Utility & Living Qtrs Platform Bridge Support Tripod Flare Tripod Collects WellHead fluids. Can have Testing Facility Normally Designed for unmanned operation. Contains risers from WHPs. Facilities for pig receipt and launching. Normally no processing facilities. Main process platform. Facilities for processing of the incoming fluid provided. Manned platform. Supplies utilities for CPP. Also provides accomodation for operating personnel.
  • 5.
    Thai Nippon SteelEngineering and Construction Corporation Well Head Platform Overview
  • 6.
    Thai Nippon SteelEngineering and Construction Corporation Overview Wellhead PlatformsOverview Wellhead Platforms A Typical Wellhead Platform Consist of the following facilities: – Slots for Drilling Wells – Wellhead with control and safeguarding facilities for safe operation. – Production Manifolds – Test Manifolds – Testing Facilities, which can either be: Test Separator or Multi-Phase Flow Metering
  • 7.
    Thai Nippon SteelEngineering and Construction Corporation Overview Wellhead Platforms (ContOverview Wellhead Platforms (Cont’’d)d) Wellhead Platform Consist of facilities: (cont’d) – Wellhead Control Panel – Instrument Gas System – Cold Vent and off gas disposal system – Diesel System – Power Generation / Supply System – ESD and Control system – Chemical Injection System
  • 8.
    Thai Nippon SteelEngineering and Construction Corporation Overview Wellhead PlatformsOverview Wellhead Platforms Wellhead Platform Consist of facilities: (cont’d) – Deck Crane – Radio Telemetry System – Fire and Gas Detection System
  • 9.
    Thai Nippon SteelEngineering and Construction Corporation Process System for a Typical WHPProcess System for a Typical WHPProcess System for a Typical WHPProcess System for a Typical WHP Vent from other sources Choke Valve Wing Valve Master Valve DHSV From Other Wells Kicker Line ESD Valve Pipeline (Sealine) to Processing Plant Pig Launcher Shutdown Valve Test Separator Pressure Control Level Control Valve Level Control Valve LIC FIQ LIC FIQ FIQ PIC Production Manifold Test Manifold Barred "T" From Drain System To CCVT To Hydraulic Oil Unit Other Instrument Gas Filter Sump Tank Air Cooler Pressure Reducing Valve Flowline Gas Condensate Water Corrosion Inhibitor Injection
  • 10.
    Thai Nippon SteelEngineering and Construction Corporation Primary Function TEST SEPARATOR To separate oil, water, gas To measure individual flow of oil, water, gas In order to evaluate well performance TEST SEPARATOR (CAN BE 2 PHASE OR CAN BE 3 PHASE) WELL TESTING WELL BLOWDOWN WELL CLEANING Design Function
  • 11.
    Thai Nippon SteelEngineering and Construction Corporation PIGGING PIPELINE CLEANING WAX REMOVAL PIGGING SYSTEM SCHEMATIC OF PIG LAUNCHER FOR REFERENCE PIG LAUNCHER PIG RECIEVER
  • 12.
    Thai Nippon SteelEngineering and Construction Corporation VENT & FLARE VENT = SYSTEM DESIGNED TO VENT GAS TO ATMOSTPHERE WITHOUT FLARING COLD VENT = VENT HANDLING SIGNIFICANT FLOWRATE FROM PRESSURISED EQUIPMENT. Suitable for Satellite wellhead installations due to limited source of ignition. COLD MEANS “WITHOUT FLAME” COLD VENT – CRITERIA (TYPICAL) H2S should be less than 0.5 % & molecular wt. should be less than 60 Velocity should be greater than 150 m/s Relieving temp should be less than auto Ignition temp. of gas being relieved Vented volume should be less than 8.5 MSm3/Yr Gas Concentration Should be less than 100% LFL In case of accident Ignition, radiation should be less than 1500 btu/hr/sqft Cold Vent
  • 13.
    Thai Nippon SteelEngineering and Construction Corporation FLARE = DISPOSAL SYSTEM DESIGNED TO BURN GAS 1. Combustion of hydrocarbon converts in to less objectionable & less harmful compounds. 2. Elevated flares assist in gas dispersion. 3. Elevated flares generally have lower radiation level. 4. Elevated flare are preferred if effluent are acidic/toxic. W H E N / W H Y WIND SOCK FLARE LINE VENT & FLARE (Cont’d)
  • 14.
    Thai Nippon SteelEngineering and Construction Corporation INSTRUMENT & FUEL/UTILITY GAS To instruments To Turbo generator To Well head control panel To Other consumers To Closed Drain Filter Elements Mesh pad/ Vane pack Condensate From Pipeline B y p a s s Instrument gas filter/separator Remember !! Should be tapped off from top of the vertical riser, down stream of launcher to avoid any problems arising out of sudden change in composition when NEW WELL comes on line. Instrument & utility gas system should be separate in order to avoid liquid carryover in instrument gas system when demand for utility gas is very high.
  • 15.
    Thai Nippon SteelEngineering and Construction Corporation DRAIN SYSTEM CLOSED DRAIN OPEN DRAIN 1. RECOVERY OF HYDROCARBONS FROM EQUIPMENTS & PIPING FOR MAINTENANCE AND PRIOR TO LONG TERM SHUTDOWN. 2. LIQUID FROM SUMP TANK VIA SUMP PUMP DISCHARGE. 1. COLLECTION OF RAIN WATER & WASH WATER FROM HAZARDOUS AND NON-HAZARDOUS AREA 2. ANY OTHER OPEN DRAIN FROM PLATFORM. 3. A PUMP WILL DISCHARGE TO DISPOSAL TUBE OR OVER BOARD SUBJECT TO COLLECTED WATER BEING FREE OF HYDROCARBON. OPEN AND CLOSED DRAIN SYSTEM
  • 16.
    Thai Nippon SteelEngineering and Construction Corporation INJECTION PUMP CHEMICAL INJECTION SYSTEM Corrosion Inhibitor Methanol Prevent Hydration Prevent Corrosion
  • 17.
    Thai Nippon SteelEngineering and Construction Corporation Well Head Installation
  • 18.
    Thai Nippon SteelEngineering and Construction Corporation Upper Deck Lower Deck Sump Tank Deck Boat Landing Jacket Deck
  • 19.
    Thai Nippon SteelEngineering and Construction Corporation
  • 20.
    Thai Nippon SteelEngineering and Construction Corporation Jacket Installation
  • 21.
    Thai Nippon SteelEngineering and Construction Corporation Jacket Installation (Cont’d)
  • 22.
    Thai Nippon SteelEngineering and Construction Corporation Jacket Installation (Cont’d)
  • 23.
    Thai Nippon SteelEngineering and Construction Corporation Jacket Installation (Cont’d)
  • 24.
    Thai Nippon SteelEngineering and Construction Corporation Deck Installation
  • 25.
    Thai Nippon SteelEngineering and Construction Corporation Deck Installation (Cont’d)
  • 26.
    Thai Nippon SteelEngineering and Construction Corporation Well Head Platform VisitService Boat
  • 27.
    Thai Nippon SteelEngineering and Construction Corporation Well Head Overview
  • 28.
    Thai Nippon SteelEngineering and Construction Corporation Pedestal Crane Vent Boom Vent Tip
  • 29.
    Thai Nippon SteelEngineering and Construction Corporation Export Line to Sea Line
  • 30.
    Thai Nippon SteelEngineering and Construction Corporation Closed Cycle Vapor Turbo-Generator (CCVT) Corrosion Inhibitor Storage Tank
  • 31.
    Thai Nippon SteelEngineering and Construction Corporation Sump Tank Corrosion Inhibitor Storage Tank
  • 32.
    Thai Nippon SteelEngineering and Construction Corporation Helideck Netting
  • 33.
    Thai Nippon SteelEngineering and Construction Corporation Boat Landing Boat Impact
  • 34.
    Thai Nippon SteelEngineering and Construction Corporation Christmas Tree
  • 35.
    Thai Nippon SteelEngineering and Construction Corporation Pig Launcher
  • 36.
    Thai Nippon SteelEngineering and Construction Corporation Personnel Protection
  • 37.
    Thai Nippon SteelEngineering and Construction Corporation Open Drain System
  • 38.
    Thai Nippon SteelEngineering and Construction Corporation ESD Hand Switch
  • 39.
    Thai Nippon SteelEngineering and Construction Corporation
  • 40.
    Thai Nippon SteelEngineering and Construction Corporation Flashing Light
  • 41.
    Thai Nippon SteelEngineering and Construction Corporation Liferafts
  • 42.
    Thai Nippon SteelEngineering and Construction Corporation Portable Extinguisher
  • 43.
    Thai Nippon SteelEngineering and Construction Corporation ENDEND