Meat Processing Facility Cleaning & Disinfection

SLAUGHTER HOUSE &
MEAT PROCESSING PLANT
CLEANING & SANITATION

NASCO | G-11, 36-Aabkari Road | Lahore | nsco.pk@gmail.com
Failures in meat plant hygiene can cause high financial losses in
the long run. Unhygienic conditions in a meat plant result in
• Unattractive, Tasteless products
• Spoilage of valuable food /or
• Food-borne diseases
Efficient meat plant cleaning and sanitation is often
neglected as it requires extra work and the positive
effects are not immediately visible

Periodic cleaning and sanitation1, which includes
disinfection of meat plant premises and equipment, is an
integral part of Good Hygienic Practice. Cleaning and
Sanitation can even be considered as one of the most
important activities in the meat plant, as these measures
provide the necessary environment for proper meat handling
and processing.
The microbial load of meat must be low to
guarantee adequate shelf life and to avoid
spoilage during distribution

General
Preconditions for efficient cleaning and sanitation are:
• Premises and equipment must be “cleaning-friendly”, which
means
– easy and practicable access to all contaminated areas,
– smooth surfaces and adequate materials for building
structures and equipment to be cleaned.
• Proven methods for meat plant cleaning and sanitation must
be available.
• Personnel must be regularly instructed and trained in cleaning
and sanitation methods.
How to carry out meat plant cleaning and sanitation

I-O-Prep
Iodine based “Vehicle-Wheel-dip”, “Animal
Heal Dip”, “Personal Foot-Bath” Disinfectant

Antiseptic Liquid Hand Soap

99.99 % Effective, Contains Ethanol / Iso-propanol / n-Propane Alcohol with
Natural Oils tο counteract the drying effects of the main ingredients along with
Thickeners to keep the lotion from drying before it has had time to be most
effective, at least 30 seconds. Made from 100% naturally renewable and
biodegradable ingredients.
Instant Hand Sanitizer to use at
QC LABS & PRODUCTION AREA

Ringworm, Jock Itch and Athletes Foot have one thing in common, they
are all types of fungal conditions. Fungal infections can affect anyone and
in a variety of different ways. There are many ways to help prevent fungal
infections, but if an infection occurs, it requires appropriate treatment.
People suffering from bacterial or fungal infections may deposit large
quantities of bacteria or fungal spores in shared laundry. Such items
include INDUSTRIAL UNIFORM, BED LINEN in HOSPITALS and HOTELS.
Normal washing may not completely remove the bacteria or fungal
spores. This often leads to the bacterial and fungal spores being passed
on to other garments, and ultimately re-infection or cross infection. Anti-
Fungal LQUID LAUNDRY can break the cycle of re-infection and cross
infection by helping to eliminate fungal spores that can remain in your
clean washing increasing the risk of re-infection. Anti-Fungal LQUID
LAUNDRY leaves laundry hygienically clean to keep STAFF HEALTHY.
Anti-Fungal, Antibacterial Liquid Laundry
Cleaner to use for STAFF UNIFORMS

Cleaning is the removal of dirt and organic substances, such as fat and
protein particles from surfaces of walls, floors, tools and equipment.
Through the cleaning procedures, high numbers of microorganisms (90%
and more) present on the mentioned objects will be removed. However,
many microorganisms stick very firmly to surfaces, in particular in tiny
almost invisible layers of organic materials, so called biofilms, and will not
entirely be removed even by profound cleaning but persist and continue
multiplying.
DISINFECTANT, Inactivation of those microorganisms requires
antimicrobial treatments, carried out through the application of disinfectants.
Disinfectants are chemical substances, which kill microorganisms but should
not affect human health through hazardous residues and not cause corrosion
of equipment.
CLEANR & DISINFECTANT

• Physical cleaning with pressurized water may stir up dirt or
produce contaminated water droplets (aerosol), which could
contaminate meat present in such rooms.
• Chemical cleaning / disinfection may produce toxic residues
when in contact with remaining meat or meat products.
When starting cleaning and disinfection / sanitation
measures all food products must be removed from
the area because:

A cleaning method commonly used in the meat industries is high pressure
cleaning. The pressurized water is applied by high pressure units and special
spraying lances. The pressure should be between 30-70 bar and the spraying
nozzle 15-cm from the surface to be cleaned. Otherwise the pressure being
applied decreases rapidly. If hot water is used, the temperature should be 55°C
at the nozzle in order to achieve sufficiently high temperatures at the surfaces,
in particular for fat removal.
Cleaning Techniques
Manual cleaning of working tables with brushes Cleaning with pressurized water

The cleaning of all production Tables and Equipments should be done using
General Clean at 1:10 dilution ratio. General Clean can also be use to wash Bin,
Crate, Utensils and all items which needs a mild cleanser.
General Purpose Cleaner

The removal of loose dirt and meat / fat residues by water
does not mean that the cleaning was complete. Sticky or
encrusted layers of fat or protein will still exist and must be
removed.
For this purpose Alkaline cleaning solutions can be very
effective. Alkaline Cleaner is efficient in dissolving proteins
and fats. It contains chlorine, silicate, phosphate and complex
compositions in order to improve dirt loosening properties,
surface-active agents called surfactants or detergents to
decrease the superficial tension of water. Alkaline cleaning is
important as it keep the fat dissolved.
A-420 & CHLORINALL-G
ALKALINE CLEANERS

Effect of Alkaline Cleaner : Decrease of surface tension of water
droplets and impact angle (below), dirt particles are easier
loosened and removed from surface.

CHLORINALL-G : Alkaline Cleaner
Generally suitable for removing organic dirt, protein residues and fat.
ACID-O-CLEAN : Acidic Cleaner
Used particularly for removal of encrusted residues of dirt or protein or of
inorganic deposits (“scaling”) such as water stone, milk stone, lime etc.
• In practice alkaline and acid cleaning substances should be
used alternatively. The alkaline agent should be the substance used for
routine cleaning, but every few days an acid substance should be
employed instead in order to remove encrusted residues, scaling etc.
USE OF
ALKALINE & ACIDIC CLEANERS

CHLORINALL-G, Alkaline Cleaner is also a foam cleaner. It can spray
on wetted walls, floors and surfaces of equipment. The foam does not
immediately run off but clings to the surfaces. This allows a longer term
contact on the surfaces to be cleaned. After a sufficient impact period
(min. 15 minutes) the foam is washed down with water (water hose or
low-pressure water spray). As no high pressure water spraying is needed
for washing off the foam, the spreading of water droplets (aerosol) in the
room to be cleaned is minimized.
CHLORINALL-G
FOAMING ALKALINE CLEANER
Foam cleaning

Phenyl (Concentrated) to use at
DAILY MOPPING ON ALL FLOORS

• Cleaning reduces a substantial amount of microorganisms but it does not
have the potential to completely eliminate all surface contamination.
Persistent microorganisms will continue to grow in number by using
remaining protein as nutrients and pose a further risk to the foods to be
processed.
• The elimination of microorganisms is achieved through disinfection.
• PERACE food-safe disinfectant is preferred for most applications in the
meat industries as it is easy to use and do not involve the risk of accidents
or other negative side effects such as damage to equipment by generating
high humidity or water condensation.
Disinfection Techniques

Uncleaned (rinsed only)
Many bacterial colonies (white spots)
After chemical cleaning
Reduced numbers of bacterial colonies
After cleaning and disinfection
Very few bacterial colonies remaining
Effect of cleaning and disinfection
on the number of bacteria

DEAMY : Non-food contact broad spectrum Disinfectant, Cleaner, Sanitizer, Virucide,
Fungicide, Mildewstat and Deodorant, kills 99.99% of Staphylococcus aureus,
Salmonella choleraesuis, Klebsiella pneumoniae, Psedonomonas aeruinosa,
Streptococcus faecalis, and Escherichia coli. Effectively kill Hepatitis B Virus (HBV), HIV-
1, Herpes simplex virus Type 2, and Influenza A2/Japan. Dilution ratio 4-ml into One-lit
of water. 1–Lit ready to use Disinfectant cover 15 square meters area.
Deamy Disinfectant

Disinfection of walls by using portable spray equipment

PERACE (Oxonia) : Food-safe / food contact broad spectrum Disinfectant, Sanitizer,
Virucide, Fungicide and Mildewstat for beverage processing facilities. PERACE is
recommended to use as a hard surface food contact Sanitizer in organic food
processing facilities such as equipment, pipelines, tanks, vats, fillers, evaporators,
pasteurizers and aseptic equipments in Pharmaceuticals and Food processing plants.
PERACE is a proven “One-Step” Sanitizer for Food plant use and is effective in hard
water up to 400-ppm hardness. Dilution ratio 16-ml PERACE in 10-lit of water (0.16%
v/v). This give a concentration of 100-ppm active and effective against
Staphylococccus aureus, Escherichia coli, Escherichia coli O157:H7, Salmonella
choleraesuis, Salmonella typhimurium, Psueudomonas aeruginosa, Vibrio cholerae
and Listeria monocytogenes. All surfaces should be exposed to the sanitizing solution
for a period of not less than 30-seconds. Allow air dry. Do not rinse. Approved by NIH
to use without rinsing (HZ / 08837 ninety-sixths). To use for all INSTRUMENTS,
UTENSILS, PLANTS and SURFACES. Disinfection by circulation in the CIP system.
Perace Food-Safe Disinfectant to use at
FOOD PRODUCTION AREA

PERACE Food-Safe Disinfectant to use at
MEAT PROCESSING AREA

WINDEZE : Glass cleaner for windows, mirror and table top glasses. Clean the
Toughest Smudges, Smoke Film, Scum, Smears, Bugs, Tree Sap & Soil from Glass
surfaces, safe for all Glasses, Mirror, Screens, Tinted & Frosted Glass for Scratch-
less, Streak-free SHINE.
Glass Cleaner

Cleaning laboratory glassware isn't as simple as washing the dishes
There are number of chemicals like; water soluble, water insoluble, strong
acids, strong bases, week acids and week bases to use through burets, pipets,
funnels, flasks and many more glassware in laboratories. The extensive use of
glassware in chemical and pharmaceutical laboratories coupled with the large
variety of potential contaminants presents a major challenge to detergents and
cleaning methods. The detergent must be effective and reliable in use, but at
the same time must not deposit any residues.
Laboratory Glassware Cleaner

Lidless conventional toilets increase the risk of Clostridium difficile environmental
contamination. The amount of Clostridium difficile bacteria that fly into the air and
contaminate surfaces when a toilet is flushed without the lid-on, therefore
implementation of an effective Antibacterial Toilet Cleaner is must. The airborne
bacteria can settle on virtually any surface.
Toilet Bowl Cleaner & Disinfectant to use at
WASH ROOMS
(Self-Spray Bottle) Toilet Bowl, Urinal and Bathroom Tiles and Accessories Cleaner

Toilet Bowl Cleaner & Disinfectant to use at
WASH ROOMS
(Thick Paste Type) Toilet Bowl, Urinal and Bathroom Tiles and Accessories Cleaner

Manual Dish washing liquid to use at
CANTEEN / CAFÉ TERRIA
Packing: 1200-ml, 5-lit Can, 30-lit Drum

Machine Dishwashing liquid to use at
CANTEEN / CAFÉ TERRIA
Packing: 30-lit Drum

Liquid Residual Insecticide Spray to control insect infestations contains BAYGON, a
carbamate insecticide good flushing action, Rapid Knock down Coconut odour,
Non-Staining & Odourless Kills immideatly Ants, Brown Dog Ticks, Cadelle,
Centipedes, Cigarette Beetles, Clovrmite, Cockroaches, Crickets, Dermestids,
Drugstore Beetle, Earwigs, Firebrat, Flee, Flies, Gnats, Indian Meal Moth, Medmoth
Flour Moth, Millipedes, Mosquito, Paper Lice, Red Flour Beetles, Sandflies, Saw-
toothed Grain Beetles, Scorpion, Silverfish, Sowbugs, Spider, Weevils & more.
Insecticide to use at
RAW & FINISHED GOODS WAREOUSE

POT & PAN concentrated cleaner and metal brightener for high performance
removal of metal oxides, scale, salts and inorganic residues in manual and high
pressure cleaning.
Pot and Pan Cleaner

Smoke House & BBQ Grill
Alkaline Cleaner (Non-Foaming)
To remove burnt-on protein and carbon from smoke houses, ovens, fryers, grills,
filters, barbecues, roasters, etc.

Rust Remover, Highly Concentrated water soluble liquid to clean and remove
Rust, Scale and Deposit from Parts, Machinery, Boilers, Evaporators, Piping
Systems, Heat Exchangers and anything where Rust and Corrosion has
appeared.
Rust Cleaner to use at
MAINTENANCE WORK SHOPS

Rust Convertor, an oil-based primer, contains two active ingredients, acid and
organic polymer. The first ingredient, acid, reacts with iron oxide (rust) and
chemically converts it in to a dark-colored stable material. The second active
ingredient, an organic polymer that provides a protective primer layer. The
overall chemical reaction converts rust into a stable, black protective polymeric
coating that serves as an excellent primer for both oil and epoxy based paints. An
oil based paint may be applied over but is not required.
Rust Convertor to use at
MAINTENANCE WORK SHOPS

Stainless Steel Cleaner and liquid Polish. Spray & Wipe. A water based cleaner
that cleans, disinfects, removes oxidation and corrosion, light greases and oils,
dirt and other soils from stainless steel industrial equipments in food and
pharmaceuticals, hospital equipment, commercial buildings elevator, lifts, trims,
corridor guards, household utensils, washroom accessories and wherever
stainless steel is in use.
Stainless Steel Cleaner to use at
PRODUCTION PLANT & MACHINERY

Stainless Steel Rust Cleaner to use at
PRODUCTION PLANT & MACHINERY

We have 300-plus
CLEANING and DISINFECTANT products
for Hygiene, Food Safety and Infection prevention in
FOOD and PHARMACEUTICAL INDUSTRIES,
HOSPITAL and HEALTHCARE,
HOTEL and HOSPITALITY INSTITUTIONS,
LIVE STOCK, POULTRY and DAIRY FARMS
BIOSECURITY,
Documented with Certificate of Analysis /
Technical Data Sheet and MSDS,

A complete program for Industrial & Institutional Cleaning and Disinfection;
PERSONNAL HYGIENE
• L'EXECUTIVE : Antibacterial Liquid Hand Soap
• SANIGEL : Instant hand Sanitizer
• LIQUID LAUNDRY: Anti-Fungal Uniform washing laundry liquid
SURFACE CLEANING & SANITATION
• GENERAL CLEAN-F : All Purpose Cleaner
• WINDEZE : Glass cleaner for windows, mirror, table top glasses
• SANIFECT : Toilet Bowl Cleaner & Disinfectant
• PINK SUDZ : Dish washing liquid
• A-420 : Highly Alkaline Non-foaming Cleaner & Deruster
• SUPER KLEEN : Heavy duty “Self-Foaming” Cleaner and Sanitizer
• MULTI-PHEN : Multi-Purpose PHENYL, Disinfectant / Cleaner / Deodorant
• DEAMY : Non-food contact broad spectrum Disinfectant.
• PERACE : Food-safe / food contact broad spectrum Disinfectant.
• SUPER CIDOL : Baygone base carbamate insecticide
PLANT, MACHINERY % EQUIPMENTS CLEANING & SANITATION
• GENERAL CLEAN-F : All Purpose Cleaner
• MAXILUBE : Conveyor lubricant
• MARMITEX : POT & PAN concentrated cleaner
• METAL DOCTOR : Rust Converter
• LUSTREX : Stainless Steel Cleaner and liquid Polish

Cleaning and Disinfection procedures in the meat industries are
complex processes depending on the surfaces to be treated and
the kind of contamination to be removed.
Selection of suitable chemicals for cleaning or for disinfection
may require special knowledge.
All these factors can make correct cleaning and disinfection a
difficult task for the personnel involved.
However, staff must be made aware that efficient cleaning and
disinfection is of utmost importance for product quality and
safety.

Meat Processing Facility Cleaning & Disinfection

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