SlideShare a Scribd company logo
Lectures on
MEMS and MICROSYSTEMS DESIGN
AND MANUFACTURE
Tai-Ran Hsu, ASME Fellow, Professor
Microsystems Design and Packaging Laboratory
Department of Mechanical and Aerospace Engineering
San Jose State University
San Jose, California, USA
E-mail: Tai-Ran.Hsu@sjsu.edu
CONTENT
Chapter 1 Overview of MEMS and Microsystems
Chapter 2 Working Principles of Microsystems
Chapter 3 Engineering Science for Microsystems Design and Fabrications
Chapter 4 Engineering Mechanics for Microsystems Design
Chapter 5 Thermofluid Engineering and Microsystems Design
Chapter 6 Scaling Laws in Miniaturization
Chapter 7 Materials for MEMS and Microsystems
Textbook: “MEMS and Microsystems: design , manufacture, and nanoscale engineering,”
2nd Edition, by Tai-Ran Hsu, John Wiley & Sons, Inc., Hoboken, New Jersey, 2008
(ISBN 978-0-470-08301-7)
Chapter 8 Microsystems Fabrication Processes
Chapter 9 Overview of Micromanufacturing
Chapter 10 Microsystems Design
Chapter 11 Assembly, Packaging, and Testing of Microsystems
Chapter 12 Introduction to Nanoscale Engineering
CONTENT –Cont’d
Chapter 1
Overview of MEMS and Microsystems
Hsu 2008
WHAT IS MEMS?
MEMS = MicroElectroMechanical System
Any engineering system that performs electrical and mechanical functions
with components in micrometers is a MEMS. (1 µm = 1/10 of human hair)
Available MEMS products include:
● Micro sensors (acoustic wave, biomedical, chemical, inertia, optical,
pressure, radiation, thermal, etc.)
● Micro actuators (valves, pumps and microfluidics;
electrical and optical relays and switches;
grippers, tweezers and tongs;
linear and rotary motors, etc.)
● Read/write heads in computer storage systems.
● Inkjet printer heads.
● Micro device components (e.g., palm-top reconnaissance aircrafts, mini
robots and toys, micro surgical and mobile telecom equipment, etc.)
HOW SMALL ARE MEMS DEVICES?
in plain English please!
They can be of the size of a rice grain, or smaller!
Two examples:
- Inertia sensors for air bag deployment systems
in automobiles
- Microcars
Inertia Sensor for Automobile “Air Bag” Deployment System
Micro inertia sensor (accelerometer) in place:
(Courtesy of Analog Devices, Inc)
Sensor-on-a-chip:
(the size of a
rice grain)
Micro Cars
(Courtesy of Denso Research Laboratories, Denso Corporation, Aichi, Japan)
Rice grains
MEMS = a pioneer technology for
Miniaturization –
A leading technology for the 21st Century, and
an inevitable trend in industrial products and
systems development
Miniaturization of Digital Computers
- A remarkable case of miniaturization!
The ENIAC Computer in 1946
A “Lap-top” Computer in 1996
A “Palm-top” Computer in 2001
Size: 106 down
Power: 106 up
Size: 108 down
Power: 108 up
This spectacular miniaturization took place in 50 years!!
MINIATURIAZATION – The Principal Driving Force
for the 21st Century Industrial Technology
There has been increasing strong market demand for:
“Intelligent,”
“Robust,”
“Multi-functional,” and
“Low-cost” industrial products.
Miniaturization is the only viable solution to satisfy such
market demand
Market Demand for Intelligent, Robusting, Smaller,
Multi-Functional Products - the evolution of cellular phones
Mobil phones 10 Years Ago:
Current State-of-the Art:
Transceive voice only
Transceive voice+ multi-media +
others (Video-camera, e-mails, calendar,
and access to Internet, GPS and a PC with
key pad input)
Size reduction
Palm-top Wireless PC
The only solution is to pack many miniature function components into the device
Miniaturization Makes Engineering Sense!!!
• Small systems tend to move or stop more quickly due to low mechanical inertia.
It is thus ideal for precision movements and for rapid actuation.
• Miniaturized systems encounter less thermal distortion and mechanical vibration
due to low mass.
• Miniaturized devices are particularly suited for biomedical and aerospace
applications due to their minute sizes and weight.
• Small systems have higher dimensional stability at high temperature due to
low thermal expansion.
• Smaller size of the systems means less space requirements.
This allows the packaging of more functional components in a single device.
• Less material requirements mean low cost of production and transportation.
• Ready mass production in batches.
Enabling Technologies for Miniaturization
Miniature devices
(1 nm - 1 mm)
** 1 nm = 10-9 m ≈ span of 10 H2 atoms
Microsystems Technology
(MST)
(1 µm - 1 mm)* Initiated in 1947 with the invention of
transistors, but the term “Micromachining”
was coined in 1982
* 1 µm = 10-6 m ≈ one-tenth of human hair
Nanotechnology (NT)
(0.1 nm – 0. 1 µm)**
Inspired by Richard Feynman in 1959, with active
R&D began in around 1995
There is a long way to building nano devices!
A top-down approach
A bottom-up approach
The Lucrative Revenue Prospects for
Miniaturized Industrial Products
Microsystems technology:
$43 billion - $132 billion* by Year 2005
( *High revenue projection is based on different definitions
used for MST products)
Source: NEXUS http://www.smalltimes.com/document_display.cfm?document_id=3424
Nanotechnology:
$50 million in Year 2001
$26.5 billion in Year 2003
(if include products involving parts produced by nanotechnology)
$1 trillion by Year 2015 (US National Science Foundation)
An enormous opportunity for manufacturing industry!!
● There has been colossal amount of research funding to NT by
governments of industrialized countries around the world b/c
of this enormous potential.
The Lucrative Revenue Prospects for
Miniaturized Industrial Products – Cont’d
MEMS Products
Micro
Sensing
Element
Input
Signal
Transduction
Unit
Output
Signal
Power
Supply
MEMS as a Microsensor:
Micro pressure sensors
Micro
Actuating
Element
Output
Action
Transduction
Unit
Power
Supply
MEMS as a Microactuator- motor:
Micro motor produced
by a LIGA Process
Stators
Rotor
Torque
Transmission
Gear
Components of Microsystems
Sensor
Signal
Transduction &
Processing
Unit
Actuator
Power
Supply
Microsystem
Typical Microsystems Products
Inertia Sensor for “Air Bag” Deployment System
(Courtesy of Analog Devices, Inc.)
Inertia Sensor for Automobile “Air Bag” Deployment System
Micro inertia sensor (accelerometer) in place:
(Courtesy of Analog Devices, Inc)
Sensor-on-a-chip:
(the size of a
rice grain)
Collision
Unique Features of MEMS and Microsystems
- A great challenge to engineers
• Components are in micrometers with complex geometry
using silicon, si-compounds and polymers:
25 µm
25 µm
A micro gear-train by
Sandia National Laboratories
Capillary Electrophoresis (CE) Network Systems for Biomedic Analysis
A simple capillary tubular network with cross-sectional area of 20x30 µm is illustrated below:
Analyte
Reservoir,A
Analyte Waste
Reservoir,A’
Buffer
Reservoir,B
Waste
Reservoir,B’
Injection Channel
Separation
Channel
Silicon Substrate
“Plug”
Work on the principle of driving capillary fluid flow by applying electric voltages at the
terminals at the reservoirs.
Commercial MEMS and Microsystems Products
Micro Sensors:
Acoustic wave sensors
Biomedical and biosensors
Chemical sensors
Optical sensors
Pressure sensors
Stress sensors
Thermal sensors
Micro Actuators:
Grippers, tweezers and tongs
Motors - linear and rotary
Relays and switches
Valves and pumps
Optical equipment (switches, lenses &
mirrors, shutters, phase modulators,
filters, waveguide splitters, latching &
fiber alignment mechanisms)
Microsystems = sensors + actuators
+ signal transduction:
• Microfluidics, e.g. Capillary Electrophoresis (CE)
• Microaccelerometers (inertia sensors)
INPUT:
Desired
Measurements
or
functions
Sensing and/or
actuating
element
Transduction
unit
Signal
Conditioner
& Processor
Controller Actuator
Signal
Processor
Measurements
Comparator
OUTPUT:
Measurements
or Actions
MEMS
Package on a single “Chip”
Intelligent Microsystems - Micromechatronics systems
Evolution of Microfabrication
● There is no machine tool with today’s technology can produce any device or MEMS
component of the size in the micrometer scale (or in mm sizes).
● The complex geometry of these minute MEMS components can only be produced
by various physical-chemical processes – the microfabrication techniques originally
developed for producing integrated circuit (IC) components.
Significant technological development towards miniaturization was
initiated with the invention of transistors by three Nobel Laureates, W.
Schockley, J. Bardeen and W.H. Brattain of Bell Laboratories in 1947.
This crucial invention led to the development of the concept of
integrated circuits (IC) in 1955, and the production of the first IC three
years later by Jack Kilby of Texas Instruments.
ICs have made possible for miniaturization of many devices and
engineering systems in the last 50 years.
The invention of transistors is thus regarded as the beginning of
the 3rd Industrial Revolution in human civilization.
Comparison of Microelectronics and Microsystems
Microelectronics Microsystems(silicon based)
Primarily2-dimensional structures Complex 3-dimensional structure
Stationarystructures Mayinvolve moving components
Transmit electricityfor specific electrical functions Performa great varietyof specific biological, chemical,
electromechanical and optical functions
ICdie is protected fromcontactingmedia Delicate components are interfaced with working media
Use single crystal silicondies, silicon compounds,
ceramics and plastic materials
Use single crystal silicondies and fewother materials,
e.g. GaAs, quartz, polymers, ceramics and metals
Fewer components tobe assembled Manymore components to be assembled
Mature ICdesign methodologies Lack of engineeringdesign methodologyand standards
Complex patterns with high densityof electrical
circuitryover substrates
Simpler patterns over substrates with simpler electrical
circuitry
Large number of electrical feed-through and leads Fewer electrical feed-through and leads
Industrial standards available No industrial standard to follow in design, material
selections, fabrication processes and packaging
Mass production Batch production, or on customer-need basis
Fabrication techniques are proven and well
documented
Manymicrofabrication techniques areused for
production, but withno standard procedures
Manufacturingtechniques are proven and well
documented
Distinct manufacturingtechniques
Packagingtechnologyis relativelywell established Packagingtechnologyis at the infant stage
Primarilyinvolves electrical and chemical
engineering
Involves all disciplines of science and engineering
Natural Science:
Physics & Biochemistry
Mechanical Engineering
• Machine components design
• Precision machine design
• Mechanisms & linkages
• Thermomechanicas:
(solid & fluid mechanics, heat
transfer, fracture mechanics)
• Intelligent control
• Micro process equipment
design and manufacturing
• Packaging and assembly design
Quantum physics
Solid-state physics
Scaling laws
Electrical Engineering
• Power supply
• Electric systems for
electrohydro-
dynamics and
signal transduction
• Electric circuit
design
•Integration of MEMS
and CMOS
Materials Engineering
• Materials for substrates
& package
• Materials for signal
mapping and transduction
• Materials for fabrication
processes
Chemical Engineering
• Micro fabrication
processes
• Thin film technology
Industrial Engineering
• Process design
• Production control
• Micro assembly
Electrochemical
Processes
Material
Science
The Multi-disciplinary Nature of Microsystems Engineering
Commercialization of MEMS and Microsystems
Major commercial success:
Pressure sensors and inertia sensors (accelerometers) with
worldwide market of:
• Airbag inertia sensors at 2 billion units per year.
• Manifold absolute pressure sensors at 40 million units per year.
• Disposable blood pressure sensors at 20 million units per year.
Recent Market Dynamics
Old MEMS New MEMS
Pressure sensors
Accelerometers
Other MEMS
BioMEMS
IT MEMS for Telecommunication:
(OptoMEMS and RF MEMS)
Application of MEMS and Microsystems
in
Automotive Industry
52 million vehicles produced worldwide in 1996
There will be 65 million vehicle produced in 2005
Principal areas of application of MEMS and microsystems:
• Safety
• Engine and power train
• Comfort and convenience
• Vehicle diagnostics and health monitoring
• Telematics, e.g. GPS, etc.
(1)
(7)
(10)
(2)
(3)
(4)
(5)
(6)
(8)
(9)
(2) Exhaust gas differential
pressure sensor
(1) Manifold or Temperature manifold
absolute pressure sensor
(3) Fuel rail pressure sensor
(4) Barometric absolute pressure sensor
(5) Combustion sensor
(7) Fuel tank evaporative fuel pressure sensor
(6) Gasoline direct injection pressure sensor
(8) Engine oil sensor
(9) Transmission sensor
(10) Tire pressure sensor
Principal Sensors
Silicon Capacitive Manifold Absolute Pressure Sensor
Application of MEMS and Microsystems
in
Aerospace Industry
• Cockpit instrumentation. • Sensors and actuators for safety - e.g. seat ejection
• Wind tunnel instrumentation • Sensors for fuel efficiency and safety
• Microsattellites
• Command and control systems with MEMtronics
• Inertial guidance systems with microgyroscopes, accelerometers and fiber optic gyroscope.
• Attitude determination and control systems with micro sun and Earth sensors.
• Power systems with MEMtronic switches for active solar cell array reconfiguration, and
electric generators
• Propulsion systems with micro pressure sensors, chemical sensors for leak detection, arrays
of single-shot thrustors, continuous microthrusters and pulsed microthrousters
• Thermal control systems with micro heat pipes, radiators and thermal switches
• Communications and radar systems with very high bandwidth, low-resistance radio-frequency
switches, micromirrors and optics for laser communications, and micro variable capacitors,
inductors and oscillators.
Application of MEMS and Microsystems
in
Biomedical Industry
Disposable blood pressure transducers:
Lifetime 24 to 72 hours; annual production 20 million units/year, unit price $10
Catheter tip pressure sensors
Sphygmomanometers
Respirators
Lung capacity meters
Barometric correction instrumentation
Medical process monitoring
Kidney dialysis equipment
Micro bio-analytic systems: bio-chips, capillary electrophoresis, etc.
Application of MEMS and Microsystems
in
Consumer Products
Scuba diving watches and computers
Bicycle computers
Sensors for fitness gears
Washers with water level controls
Sport shoes with automatic cushioning control
Digital tire pressure gages
Vacuum cleaning with automatic adjustment of brush beaters
Smart toys
Application of MEMS and Microsystems
in the
Telecommunication Industry
• Optical switching and fiber optic couplings
• RF relays and switches
• Tunable resonators
Microlenses: Microswitches:
Projected Market for OptoMEMS
Unit: $million
Micro Optical Switches
2-Dimensional
3-Dimensional
Concluding Remarks
1. Miniaturization of machines and devices is an inevitable trend
in technological development in the new century.
2. There is a clear trend that microsystems technology will be further
scaled down to the nano level.
(1 nm = 10-3 µm = 10 shoulder-to-shoulder H2 atoms).
3. Despite the fact that many microelectronics technologies can be
used to fabricate silicon-based MEMS components, microsystems
engineering requires the application of principles involving multi-
disciplines in science and engineering.
4. Team effort involving multi-discipline of science and engineering is
the key to success for any MEMS industry.
End of Chapter 1

More Related Content

Similar to ME189_Chapter 1.pdf

mems tech
mems techmems tech
mems tech
vikas poonia
 
Introduction to mems
Introduction to memsIntroduction to mems
Introduction to mems
Kaushal Pant
 
Introduction to mems
Introduction to memsIntroduction to mems
Introduction to mems
Kaushal Pant
 
Mems project by abhishek mahajan
Mems project by abhishek mahajanMems project by abhishek mahajan
Mems project by abhishek mahajan
Abhishek Mahajan
 
Micromachining technologies for future products
Micromachining technologies for future productsMicromachining technologies for future products
Micromachining technologies for future products
vivatechijri
 
ETE444-lec1-nano-introduction.ppt
ETE444-lec1-nano-introduction.pptETE444-lec1-nano-introduction.ppt
ETE444-lec1-nano-introduction.pptmashiur
 
Mems technologies and analysis of merits and demerits
Mems technologies and analysis of merits and demeritsMems technologies and analysis of merits and demerits
Mems technologies and analysis of merits and demerits
Biprasish Ray
 
Mems ppt
Mems pptMems ppt
Mems ppt
Marvelous Mukti
 
Innovative approach in mems
Innovative approach in memsInnovative approach in mems
Innovative approach in mems
DIBYARANJAN SAHOO
 
Mems technology
Mems technologyMems technology
Mems technology
Dhaval Kaneria
 
1_MEMS - Introduction.pdf
1_MEMS - Introduction.pdf1_MEMS - Introduction.pdf
1_MEMS - Introduction.pdf
Burdwan University
 
Review of MEMS Technology & its Applications in Various Fields
Review of MEMS Technology & its Applications in Various FieldsReview of MEMS Technology & its Applications in Various Fields
Review of MEMS Technology & its Applications in Various Fields
IRJET Journal
 
ETE444-lec1-nano-introduction.pdf
ETE444-lec1-nano-introduction.pdfETE444-lec1-nano-introduction.pdf
ETE444-lec1-nano-introduction.pdfmashiur
 
SATHISH_KUMAR_MEMS-COMPLETE-MATERIAL.pdf
SATHISH_KUMAR_MEMS-COMPLETE-MATERIAL.pdfSATHISH_KUMAR_MEMS-COMPLETE-MATERIAL.pdf
SATHISH_KUMAR_MEMS-COMPLETE-MATERIAL.pdf
RajNivas3
 
Lecture 02 history & characteristics of mems
Lecture 02   history & characteristics of memsLecture 02   history & characteristics of mems
Lecture 02 history & characteristics of mems
Manipal Institute of Technology
 
EXPLORING MEMS AS TRANSDUCERS and ELECTROPHYSIOLOGICAL CHARACTERISATION OF CE...
EXPLORING MEMS AS TRANSDUCERS and ELECTROPHYSIOLOGICAL CHARACTERISATION OF CE...EXPLORING MEMS AS TRANSDUCERS and ELECTROPHYSIOLOGICAL CHARACTERISATION OF CE...
EXPLORING MEMS AS TRANSDUCERS and ELECTROPHYSIOLOGICAL CHARACTERISATION OF CE...
ajayhakkumar
 
Mems for space seminar presentation
Mems for space seminar presentationMems for space seminar presentation
Mems for space seminar presentation
hanuman dhayal
 
2011 Introduction micro and nanotechnology
2011 Introduction micro and nanotechnology2011 Introduction micro and nanotechnology
2011 Introduction micro and nanotechnology
Jan Eite Bullema
 

Similar to ME189_Chapter 1.pdf (20)

mems tech
mems techmems tech
mems tech
 
Introduction to mems
Introduction to memsIntroduction to mems
Introduction to mems
 
Introduction to mems
Introduction to memsIntroduction to mems
Introduction to mems
 
Mems project by abhishek mahajan
Mems project by abhishek mahajanMems project by abhishek mahajan
Mems project by abhishek mahajan
 
Micromachining technologies for future products
Micromachining technologies for future productsMicromachining technologies for future products
Micromachining technologies for future products
 
ETE444-lec1-nano-introduction.ppt
ETE444-lec1-nano-introduction.pptETE444-lec1-nano-introduction.ppt
ETE444-lec1-nano-introduction.ppt
 
Mems technologies and analysis of merits and demerits
Mems technologies and analysis of merits and demeritsMems technologies and analysis of merits and demerits
Mems technologies and analysis of merits and demerits
 
Mems ppt
Mems pptMems ppt
Mems ppt
 
Mems
MemsMems
Mems
 
Innovative approach in mems
Innovative approach in memsInnovative approach in mems
Innovative approach in mems
 
Mems technology
Mems technologyMems technology
Mems technology
 
1_MEMS - Introduction.pdf
1_MEMS - Introduction.pdf1_MEMS - Introduction.pdf
1_MEMS - Introduction.pdf
 
Review of MEMS Technology & its Applications in Various Fields
Review of MEMS Technology & its Applications in Various FieldsReview of MEMS Technology & its Applications in Various Fields
Review of MEMS Technology & its Applications in Various Fields
 
ETE444-lec1-nano-introduction.pdf
ETE444-lec1-nano-introduction.pdfETE444-lec1-nano-introduction.pdf
ETE444-lec1-nano-introduction.pdf
 
SATHISH_KUMAR_MEMS-COMPLETE-MATERIAL.pdf
SATHISH_KUMAR_MEMS-COMPLETE-MATERIAL.pdfSATHISH_KUMAR_MEMS-COMPLETE-MATERIAL.pdf
SATHISH_KUMAR_MEMS-COMPLETE-MATERIAL.pdf
 
Lecture 02 history & characteristics of mems
Lecture 02   history & characteristics of memsLecture 02   history & characteristics of mems
Lecture 02 history & characteristics of mems
 
EXPLORING MEMS AS TRANSDUCERS and ELECTROPHYSIOLOGICAL CHARACTERISATION OF CE...
EXPLORING MEMS AS TRANSDUCERS and ELECTROPHYSIOLOGICAL CHARACTERISATION OF CE...EXPLORING MEMS AS TRANSDUCERS and ELECTROPHYSIOLOGICAL CHARACTERISATION OF CE...
EXPLORING MEMS AS TRANSDUCERS and ELECTROPHYSIOLOGICAL CHARACTERISATION OF CE...
 
NEMS MEMS PAPER
NEMS MEMS PAPERNEMS MEMS PAPER
NEMS MEMS PAPER
 
Mems for space seminar presentation
Mems for space seminar presentationMems for space seminar presentation
Mems for space seminar presentation
 
2011 Introduction micro and nanotechnology
2011 Introduction micro and nanotechnology2011 Introduction micro and nanotechnology
2011 Introduction micro and nanotechnology
 

More from VijayKamble86

VA Kamble3.VA KambleVA KambleVA KambleVA KambleVA KambleVA KambleVA KambleVA ...
VA Kamble3.VA KambleVA KambleVA KambleVA KambleVA KambleVA KambleVA KambleVA ...VA Kamble3.VA KambleVA KambleVA KambleVA KambleVA KambleVA KambleVA KambleVA ...
VA Kamble3.VA KambleVA KambleVA KambleVA KambleVA KambleVA KambleVA KambleVA ...
VijayKamble86
 
VAkambleVAkambleVAkambleVAkambleVAkambleVAkambleVAkambleVAkambleVAkambleVAkam...
VAkambleVAkambleVAkambleVAkambleVAkambleVAkambleVAkambleVAkambleVAkambleVAkam...VAkambleVAkambleVAkambleVAkambleVAkambleVAkambleVAkambleVAkambleVAkambleVAkam...
VAkambleVAkambleVAkambleVAkambleVAkambleVAkambleVAkambleVAkambleVAkambleVAkam...
VijayKamble86
 
VAKambleVAKamble4VAKambleVAKambleVAKambleVAKambleVAKambleVAKambleVAKambleVAKa...
VAKambleVAKamble4VAKambleVAKambleVAKambleVAKambleVAKambleVAKambleVAKambleVAKa...VAKambleVAKamble4VAKambleVAKambleVAKambleVAKambleVAKambleVAKambleVAKambleVAKa...
VAKambleVAKamble4VAKambleVAKambleVAKambleVAKambleVAKambleVAKambleVAKambleVAKa...
VijayKamble86
 
Dr V A Kamble IPRDr V A Kamble IPRDr V A Kamble IPRDr V A Kamble IPRDr V A Ka...
Dr V A Kamble IPRDr V A Kamble IPRDr V A Kamble IPRDr V A Kamble IPRDr V A Ka...Dr V A Kamble IPRDr V A Kamble IPRDr V A Kamble IPRDr V A Kamble IPRDr V A Ka...
Dr V A Kamble IPRDr V A Kamble IPRDr V A Kamble IPRDr V A Kamble IPRDr V A Ka...
VijayKamble86
 
V A Kamble5.coping of stres5.coping of stres5.coping of stress5.coping of str...
V A Kamble5.coping of stres5.coping of stres5.coping of stress5.coping of str...V A Kamble5.coping of stres5.coping of stres5.coping of stress5.coping of str...
V A Kamble5.coping of stres5.coping of stres5.coping of stress5.coping of str...
VijayKamble86
 
stress introduction by Dr V A Kamblestress introduction by Dr V A Kamblestres...
stress introduction by Dr V A Kamblestress introduction by Dr V A Kamblestres...stress introduction by Dr V A Kamblestress introduction by Dr V A Kamblestres...
stress introduction by Dr V A Kamblestress introduction by Dr V A Kamblestres...
VijayKamble86
 
2 MODELS OF STRESS2 MODELS OF STRESS2 MODELS OF STRESS.pptx
2 MODELS OF STRESS2 MODELS OF STRESS2 MODELS OF STRESS.pptx2 MODELS OF STRESS2 MODELS OF STRESS2 MODELS OF STRESS.pptx
2 MODELS OF STRESS2 MODELS OF STRESS2 MODELS OF STRESS.pptx
VijayKamble86
 
SY_B_Tech_NEP_Curriculam_FINAL_231230_192644.pdf
SY_B_Tech_NEP_Curriculam_FINAL_231230_192644.pdfSY_B_Tech_NEP_Curriculam_FINAL_231230_192644.pdf
SY_B_Tech_NEP_Curriculam_FINAL_231230_192644.pdf
VijayKamble86
 
MBA FA II SEM 205 (Stress Of Management).pdf
MBA FA II SEM 205  (Stress Of Management).pdfMBA FA II SEM 205  (Stress Of Management).pdf
MBA FA II SEM 205 (Stress Of Management).pdf
VijayKamble86
 
342734005-Entrepreneurship-Development-Notes-Sem-VI-Unit-I.pptx
342734005-Entrepreneurship-Development-Notes-Sem-VI-Unit-I.pptx342734005-Entrepreneurship-Development-Notes-Sem-VI-Unit-I.pptx
342734005-Entrepreneurship-Development-Notes-Sem-VI-Unit-I.pptx
VijayKamble86
 
Mechanical structure presentation 17723 modified.pptx
Mechanical structure presentation 17723 modified.pptxMechanical structure presentation 17723 modified.pptx
Mechanical structure presentation 17723 modified.pptx
VijayKamble86
 
work stress management.ppt
work stress management.pptwork stress management.ppt
work stress management.ppt
VijayKamble86
 
Mechanical structure presentation 17723.pptx
Mechanical structure presentation 17723.pptxMechanical structure presentation 17723.pptx
Mechanical structure presentation 17723.pptx
VijayKamble86
 
First_Year syllabus nep.pdf
First_Year syllabus nep.pdfFirst_Year syllabus nep.pdf
First_Year syllabus nep.pdf
VijayKamble86
 
Stress Mgmt. Presentation.ppt
Stress Mgmt. Presentation.pptStress Mgmt. Presentation.ppt
Stress Mgmt. Presentation.ppt
VijayKamble86
 
ch7.ppt
ch7.pptch7.ppt
ch7.ppt
VijayKamble86
 
lec05.pdf
lec05.pdflec05.pdf
lec05.pdf
VijayKamble86
 
lec04.pdf
lec04.pdflec04.pdf
lec04.pdf
VijayKamble86
 
lec03.pdf
lec03.pdflec03.pdf
lec03.pdf
VijayKamble86
 
lec02.pdf
lec02.pdflec02.pdf
lec02.pdf
VijayKamble86
 

More from VijayKamble86 (20)

VA Kamble3.VA KambleVA KambleVA KambleVA KambleVA KambleVA KambleVA KambleVA ...
VA Kamble3.VA KambleVA KambleVA KambleVA KambleVA KambleVA KambleVA KambleVA ...VA Kamble3.VA KambleVA KambleVA KambleVA KambleVA KambleVA KambleVA KambleVA ...
VA Kamble3.VA KambleVA KambleVA KambleVA KambleVA KambleVA KambleVA KambleVA ...
 
VAkambleVAkambleVAkambleVAkambleVAkambleVAkambleVAkambleVAkambleVAkambleVAkam...
VAkambleVAkambleVAkambleVAkambleVAkambleVAkambleVAkambleVAkambleVAkambleVAkam...VAkambleVAkambleVAkambleVAkambleVAkambleVAkambleVAkambleVAkambleVAkambleVAkam...
VAkambleVAkambleVAkambleVAkambleVAkambleVAkambleVAkambleVAkambleVAkambleVAkam...
 
VAKambleVAKamble4VAKambleVAKambleVAKambleVAKambleVAKambleVAKambleVAKambleVAKa...
VAKambleVAKamble4VAKambleVAKambleVAKambleVAKambleVAKambleVAKambleVAKambleVAKa...VAKambleVAKamble4VAKambleVAKambleVAKambleVAKambleVAKambleVAKambleVAKambleVAKa...
VAKambleVAKamble4VAKambleVAKambleVAKambleVAKambleVAKambleVAKambleVAKambleVAKa...
 
Dr V A Kamble IPRDr V A Kamble IPRDr V A Kamble IPRDr V A Kamble IPRDr V A Ka...
Dr V A Kamble IPRDr V A Kamble IPRDr V A Kamble IPRDr V A Kamble IPRDr V A Ka...Dr V A Kamble IPRDr V A Kamble IPRDr V A Kamble IPRDr V A Kamble IPRDr V A Ka...
Dr V A Kamble IPRDr V A Kamble IPRDr V A Kamble IPRDr V A Kamble IPRDr V A Ka...
 
V A Kamble5.coping of stres5.coping of stres5.coping of stress5.coping of str...
V A Kamble5.coping of stres5.coping of stres5.coping of stress5.coping of str...V A Kamble5.coping of stres5.coping of stres5.coping of stress5.coping of str...
V A Kamble5.coping of stres5.coping of stres5.coping of stress5.coping of str...
 
stress introduction by Dr V A Kamblestress introduction by Dr V A Kamblestres...
stress introduction by Dr V A Kamblestress introduction by Dr V A Kamblestres...stress introduction by Dr V A Kamblestress introduction by Dr V A Kamblestres...
stress introduction by Dr V A Kamblestress introduction by Dr V A Kamblestres...
 
2 MODELS OF STRESS2 MODELS OF STRESS2 MODELS OF STRESS.pptx
2 MODELS OF STRESS2 MODELS OF STRESS2 MODELS OF STRESS.pptx2 MODELS OF STRESS2 MODELS OF STRESS2 MODELS OF STRESS.pptx
2 MODELS OF STRESS2 MODELS OF STRESS2 MODELS OF STRESS.pptx
 
SY_B_Tech_NEP_Curriculam_FINAL_231230_192644.pdf
SY_B_Tech_NEP_Curriculam_FINAL_231230_192644.pdfSY_B_Tech_NEP_Curriculam_FINAL_231230_192644.pdf
SY_B_Tech_NEP_Curriculam_FINAL_231230_192644.pdf
 
MBA FA II SEM 205 (Stress Of Management).pdf
MBA FA II SEM 205  (Stress Of Management).pdfMBA FA II SEM 205  (Stress Of Management).pdf
MBA FA II SEM 205 (Stress Of Management).pdf
 
342734005-Entrepreneurship-Development-Notes-Sem-VI-Unit-I.pptx
342734005-Entrepreneurship-Development-Notes-Sem-VI-Unit-I.pptx342734005-Entrepreneurship-Development-Notes-Sem-VI-Unit-I.pptx
342734005-Entrepreneurship-Development-Notes-Sem-VI-Unit-I.pptx
 
Mechanical structure presentation 17723 modified.pptx
Mechanical structure presentation 17723 modified.pptxMechanical structure presentation 17723 modified.pptx
Mechanical structure presentation 17723 modified.pptx
 
work stress management.ppt
work stress management.pptwork stress management.ppt
work stress management.ppt
 
Mechanical structure presentation 17723.pptx
Mechanical structure presentation 17723.pptxMechanical structure presentation 17723.pptx
Mechanical structure presentation 17723.pptx
 
First_Year syllabus nep.pdf
First_Year syllabus nep.pdfFirst_Year syllabus nep.pdf
First_Year syllabus nep.pdf
 
Stress Mgmt. Presentation.ppt
Stress Mgmt. Presentation.pptStress Mgmt. Presentation.ppt
Stress Mgmt. Presentation.ppt
 
ch7.ppt
ch7.pptch7.ppt
ch7.ppt
 
lec05.pdf
lec05.pdflec05.pdf
lec05.pdf
 
lec04.pdf
lec04.pdflec04.pdf
lec04.pdf
 
lec03.pdf
lec03.pdflec03.pdf
lec03.pdf
 
lec02.pdf
lec02.pdflec02.pdf
lec02.pdf
 

Recently uploaded

Planning Of Procurement o different goods and services
Planning Of Procurement o different goods and servicesPlanning Of Procurement o different goods and services
Planning Of Procurement o different goods and services
JoytuBarua2
 
Sachpazis:Terzaghi Bearing Capacity Estimation in simple terms with Calculati...
Sachpazis:Terzaghi Bearing Capacity Estimation in simple terms with Calculati...Sachpazis:Terzaghi Bearing Capacity Estimation in simple terms with Calculati...
Sachpazis:Terzaghi Bearing Capacity Estimation in simple terms with Calculati...
Dr.Costas Sachpazis
 
Pile Foundation by Venkatesh Taduvai (Sub Geotechnical Engineering II)-conver...
Pile Foundation by Venkatesh Taduvai (Sub Geotechnical Engineering II)-conver...Pile Foundation by Venkatesh Taduvai (Sub Geotechnical Engineering II)-conver...
Pile Foundation by Venkatesh Taduvai (Sub Geotechnical Engineering II)-conver...
AJAYKUMARPUND1
 
space technology lecture notes on satellite
space technology lecture notes on satellitespace technology lecture notes on satellite
space technology lecture notes on satellite
ongomchris
 
The role of big data in decision making.
The role of big data in decision making.The role of big data in decision making.
The role of big data in decision making.
ankuprajapati0525
 
NO1 Uk best vashikaran specialist in delhi vashikaran baba near me online vas...
NO1 Uk best vashikaran specialist in delhi vashikaran baba near me online vas...NO1 Uk best vashikaran specialist in delhi vashikaran baba near me online vas...
NO1 Uk best vashikaran specialist in delhi vashikaran baba near me online vas...
Amil Baba Dawood bangali
 
HYDROPOWER - Hydroelectric power generation
HYDROPOWER - Hydroelectric power generationHYDROPOWER - Hydroelectric power generation
HYDROPOWER - Hydroelectric power generation
Robbie Edward Sayers
 
English lab ppt no titlespecENG PPTt.pdf
English lab ppt no titlespecENG PPTt.pdfEnglish lab ppt no titlespecENG PPTt.pdf
English lab ppt no titlespecENG PPTt.pdf
BrazilAccount1
 
DESIGN A COTTON SEED SEPARATION MACHINE.docx
DESIGN A COTTON SEED SEPARATION MACHINE.docxDESIGN A COTTON SEED SEPARATION MACHINE.docx
DESIGN A COTTON SEED SEPARATION MACHINE.docx
FluxPrime1
 
Immunizing Image Classifiers Against Localized Adversary Attacks
Immunizing Image Classifiers Against Localized Adversary AttacksImmunizing Image Classifiers Against Localized Adversary Attacks
Immunizing Image Classifiers Against Localized Adversary Attacks
gerogepatton
 
Investor-Presentation-Q1FY2024 investor presentation document.pptx
Investor-Presentation-Q1FY2024 investor presentation document.pptxInvestor-Presentation-Q1FY2024 investor presentation document.pptx
Investor-Presentation-Q1FY2024 investor presentation document.pptx
AmarGB2
 
Runway Orientation Based on the Wind Rose Diagram.pptx
Runway Orientation Based on the Wind Rose Diagram.pptxRunway Orientation Based on the Wind Rose Diagram.pptx
Runway Orientation Based on the Wind Rose Diagram.pptx
SupreethSP4
 
MCQ Soil mechanics questions (Soil shear strength).pdf
MCQ Soil mechanics questions (Soil shear strength).pdfMCQ Soil mechanics questions (Soil shear strength).pdf
MCQ Soil mechanics questions (Soil shear strength).pdf
Osamah Alsalih
 
road safety engineering r s e unit 3.pdf
road safety engineering  r s e unit 3.pdfroad safety engineering  r s e unit 3.pdf
road safety engineering r s e unit 3.pdf
VENKATESHvenky89705
 
一比一原版(IIT毕业证)伊利诺伊理工大学毕业证成绩单专业办理
一比一原版(IIT毕业证)伊利诺伊理工大学毕业证成绩单专业办理一比一原版(IIT毕业证)伊利诺伊理工大学毕业证成绩单专业办理
一比一原版(IIT毕业证)伊利诺伊理工大学毕业证成绩单专业办理
zwunae
 
The Benefits and Techniques of Trenchless Pipe Repair.pdf
The Benefits and Techniques of Trenchless Pipe Repair.pdfThe Benefits and Techniques of Trenchless Pipe Repair.pdf
The Benefits and Techniques of Trenchless Pipe Repair.pdf
Pipe Restoration Solutions
 
Architectural Portfolio Sean Lockwood
Architectural Portfolio Sean LockwoodArchitectural Portfolio Sean Lockwood
Architectural Portfolio Sean Lockwood
seandesed
 
power quality voltage fluctuation UNIT - I.pptx
power quality voltage fluctuation UNIT - I.pptxpower quality voltage fluctuation UNIT - I.pptx
power quality voltage fluctuation UNIT - I.pptx
ViniHema
 
在线办理(ANU毕业证书)澳洲国立大学毕业证录取通知书一模一样
在线办理(ANU毕业证书)澳洲国立大学毕业证录取通知书一模一样在线办理(ANU毕业证书)澳洲国立大学毕业证录取通知书一模一样
在线办理(ANU毕业证书)澳洲国立大学毕业证录取通知书一模一样
obonagu
 
Fundamentals of Electric Drives and its applications.pptx
Fundamentals of Electric Drives and its applications.pptxFundamentals of Electric Drives and its applications.pptx
Fundamentals of Electric Drives and its applications.pptx
manasideore6
 

Recently uploaded (20)

Planning Of Procurement o different goods and services
Planning Of Procurement o different goods and servicesPlanning Of Procurement o different goods and services
Planning Of Procurement o different goods and services
 
Sachpazis:Terzaghi Bearing Capacity Estimation in simple terms with Calculati...
Sachpazis:Terzaghi Bearing Capacity Estimation in simple terms with Calculati...Sachpazis:Terzaghi Bearing Capacity Estimation in simple terms with Calculati...
Sachpazis:Terzaghi Bearing Capacity Estimation in simple terms with Calculati...
 
Pile Foundation by Venkatesh Taduvai (Sub Geotechnical Engineering II)-conver...
Pile Foundation by Venkatesh Taduvai (Sub Geotechnical Engineering II)-conver...Pile Foundation by Venkatesh Taduvai (Sub Geotechnical Engineering II)-conver...
Pile Foundation by Venkatesh Taduvai (Sub Geotechnical Engineering II)-conver...
 
space technology lecture notes on satellite
space technology lecture notes on satellitespace technology lecture notes on satellite
space technology lecture notes on satellite
 
The role of big data in decision making.
The role of big data in decision making.The role of big data in decision making.
The role of big data in decision making.
 
NO1 Uk best vashikaran specialist in delhi vashikaran baba near me online vas...
NO1 Uk best vashikaran specialist in delhi vashikaran baba near me online vas...NO1 Uk best vashikaran specialist in delhi vashikaran baba near me online vas...
NO1 Uk best vashikaran specialist in delhi vashikaran baba near me online vas...
 
HYDROPOWER - Hydroelectric power generation
HYDROPOWER - Hydroelectric power generationHYDROPOWER - Hydroelectric power generation
HYDROPOWER - Hydroelectric power generation
 
English lab ppt no titlespecENG PPTt.pdf
English lab ppt no titlespecENG PPTt.pdfEnglish lab ppt no titlespecENG PPTt.pdf
English lab ppt no titlespecENG PPTt.pdf
 
DESIGN A COTTON SEED SEPARATION MACHINE.docx
DESIGN A COTTON SEED SEPARATION MACHINE.docxDESIGN A COTTON SEED SEPARATION MACHINE.docx
DESIGN A COTTON SEED SEPARATION MACHINE.docx
 
Immunizing Image Classifiers Against Localized Adversary Attacks
Immunizing Image Classifiers Against Localized Adversary AttacksImmunizing Image Classifiers Against Localized Adversary Attacks
Immunizing Image Classifiers Against Localized Adversary Attacks
 
Investor-Presentation-Q1FY2024 investor presentation document.pptx
Investor-Presentation-Q1FY2024 investor presentation document.pptxInvestor-Presentation-Q1FY2024 investor presentation document.pptx
Investor-Presentation-Q1FY2024 investor presentation document.pptx
 
Runway Orientation Based on the Wind Rose Diagram.pptx
Runway Orientation Based on the Wind Rose Diagram.pptxRunway Orientation Based on the Wind Rose Diagram.pptx
Runway Orientation Based on the Wind Rose Diagram.pptx
 
MCQ Soil mechanics questions (Soil shear strength).pdf
MCQ Soil mechanics questions (Soil shear strength).pdfMCQ Soil mechanics questions (Soil shear strength).pdf
MCQ Soil mechanics questions (Soil shear strength).pdf
 
road safety engineering r s e unit 3.pdf
road safety engineering  r s e unit 3.pdfroad safety engineering  r s e unit 3.pdf
road safety engineering r s e unit 3.pdf
 
一比一原版(IIT毕业证)伊利诺伊理工大学毕业证成绩单专业办理
一比一原版(IIT毕业证)伊利诺伊理工大学毕业证成绩单专业办理一比一原版(IIT毕业证)伊利诺伊理工大学毕业证成绩单专业办理
一比一原版(IIT毕业证)伊利诺伊理工大学毕业证成绩单专业办理
 
The Benefits and Techniques of Trenchless Pipe Repair.pdf
The Benefits and Techniques of Trenchless Pipe Repair.pdfThe Benefits and Techniques of Trenchless Pipe Repair.pdf
The Benefits and Techniques of Trenchless Pipe Repair.pdf
 
Architectural Portfolio Sean Lockwood
Architectural Portfolio Sean LockwoodArchitectural Portfolio Sean Lockwood
Architectural Portfolio Sean Lockwood
 
power quality voltage fluctuation UNIT - I.pptx
power quality voltage fluctuation UNIT - I.pptxpower quality voltage fluctuation UNIT - I.pptx
power quality voltage fluctuation UNIT - I.pptx
 
在线办理(ANU毕业证书)澳洲国立大学毕业证录取通知书一模一样
在线办理(ANU毕业证书)澳洲国立大学毕业证录取通知书一模一样在线办理(ANU毕业证书)澳洲国立大学毕业证录取通知书一模一样
在线办理(ANU毕业证书)澳洲国立大学毕业证录取通知书一模一样
 
Fundamentals of Electric Drives and its applications.pptx
Fundamentals of Electric Drives and its applications.pptxFundamentals of Electric Drives and its applications.pptx
Fundamentals of Electric Drives and its applications.pptx
 

ME189_Chapter 1.pdf

  • 1. Lectures on MEMS and MICROSYSTEMS DESIGN AND MANUFACTURE Tai-Ran Hsu, ASME Fellow, Professor Microsystems Design and Packaging Laboratory Department of Mechanical and Aerospace Engineering San Jose State University San Jose, California, USA E-mail: Tai-Ran.Hsu@sjsu.edu
  • 2. CONTENT Chapter 1 Overview of MEMS and Microsystems Chapter 2 Working Principles of Microsystems Chapter 3 Engineering Science for Microsystems Design and Fabrications Chapter 4 Engineering Mechanics for Microsystems Design Chapter 5 Thermofluid Engineering and Microsystems Design Chapter 6 Scaling Laws in Miniaturization Chapter 7 Materials for MEMS and Microsystems Textbook: “MEMS and Microsystems: design , manufacture, and nanoscale engineering,” 2nd Edition, by Tai-Ran Hsu, John Wiley & Sons, Inc., Hoboken, New Jersey, 2008 (ISBN 978-0-470-08301-7)
  • 3. Chapter 8 Microsystems Fabrication Processes Chapter 9 Overview of Micromanufacturing Chapter 10 Microsystems Design Chapter 11 Assembly, Packaging, and Testing of Microsystems Chapter 12 Introduction to Nanoscale Engineering CONTENT –Cont’d
  • 4. Chapter 1 Overview of MEMS and Microsystems Hsu 2008
  • 5. WHAT IS MEMS? MEMS = MicroElectroMechanical System Any engineering system that performs electrical and mechanical functions with components in micrometers is a MEMS. (1 µm = 1/10 of human hair) Available MEMS products include: ● Micro sensors (acoustic wave, biomedical, chemical, inertia, optical, pressure, radiation, thermal, etc.) ● Micro actuators (valves, pumps and microfluidics; electrical and optical relays and switches; grippers, tweezers and tongs; linear and rotary motors, etc.) ● Read/write heads in computer storage systems. ● Inkjet printer heads. ● Micro device components (e.g., palm-top reconnaissance aircrafts, mini robots and toys, micro surgical and mobile telecom equipment, etc.)
  • 6. HOW SMALL ARE MEMS DEVICES? in plain English please! They can be of the size of a rice grain, or smaller! Two examples: - Inertia sensors for air bag deployment systems in automobiles - Microcars
  • 7. Inertia Sensor for Automobile “Air Bag” Deployment System Micro inertia sensor (accelerometer) in place: (Courtesy of Analog Devices, Inc) Sensor-on-a-chip: (the size of a rice grain)
  • 8. Micro Cars (Courtesy of Denso Research Laboratories, Denso Corporation, Aichi, Japan) Rice grains
  • 9. MEMS = a pioneer technology for Miniaturization – A leading technology for the 21st Century, and an inevitable trend in industrial products and systems development
  • 10. Miniaturization of Digital Computers - A remarkable case of miniaturization! The ENIAC Computer in 1946 A “Lap-top” Computer in 1996 A “Palm-top” Computer in 2001 Size: 106 down Power: 106 up Size: 108 down Power: 108 up This spectacular miniaturization took place in 50 years!!
  • 11. MINIATURIAZATION – The Principal Driving Force for the 21st Century Industrial Technology There has been increasing strong market demand for: “Intelligent,” “Robust,” “Multi-functional,” and “Low-cost” industrial products. Miniaturization is the only viable solution to satisfy such market demand
  • 12. Market Demand for Intelligent, Robusting, Smaller, Multi-Functional Products - the evolution of cellular phones Mobil phones 10 Years Ago: Current State-of-the Art: Transceive voice only Transceive voice+ multi-media + others (Video-camera, e-mails, calendar, and access to Internet, GPS and a PC with key pad input) Size reduction Palm-top Wireless PC The only solution is to pack many miniature function components into the device
  • 13. Miniaturization Makes Engineering Sense!!! • Small systems tend to move or stop more quickly due to low mechanical inertia. It is thus ideal for precision movements and for rapid actuation. • Miniaturized systems encounter less thermal distortion and mechanical vibration due to low mass. • Miniaturized devices are particularly suited for biomedical and aerospace applications due to their minute sizes and weight. • Small systems have higher dimensional stability at high temperature due to low thermal expansion. • Smaller size of the systems means less space requirements. This allows the packaging of more functional components in a single device. • Less material requirements mean low cost of production and transportation. • Ready mass production in batches.
  • 14. Enabling Technologies for Miniaturization Miniature devices (1 nm - 1 mm) ** 1 nm = 10-9 m ≈ span of 10 H2 atoms Microsystems Technology (MST) (1 µm - 1 mm)* Initiated in 1947 with the invention of transistors, but the term “Micromachining” was coined in 1982 * 1 µm = 10-6 m ≈ one-tenth of human hair Nanotechnology (NT) (0.1 nm – 0. 1 µm)** Inspired by Richard Feynman in 1959, with active R&D began in around 1995 There is a long way to building nano devices! A top-down approach A bottom-up approach
  • 15. The Lucrative Revenue Prospects for Miniaturized Industrial Products Microsystems technology: $43 billion - $132 billion* by Year 2005 ( *High revenue projection is based on different definitions used for MST products) Source: NEXUS http://www.smalltimes.com/document_display.cfm?document_id=3424
  • 16. Nanotechnology: $50 million in Year 2001 $26.5 billion in Year 2003 (if include products involving parts produced by nanotechnology) $1 trillion by Year 2015 (US National Science Foundation) An enormous opportunity for manufacturing industry!! ● There has been colossal amount of research funding to NT by governments of industrialized countries around the world b/c of this enormous potential. The Lucrative Revenue Prospects for Miniaturized Industrial Products – Cont’d
  • 19. Micro Actuating Element Output Action Transduction Unit Power Supply MEMS as a Microactuator- motor: Micro motor produced by a LIGA Process Stators Rotor Torque Transmission Gear
  • 20. Components of Microsystems Sensor Signal Transduction & Processing Unit Actuator Power Supply Microsystem
  • 22. Inertia Sensor for “Air Bag” Deployment System (Courtesy of Analog Devices, Inc.)
  • 23. Inertia Sensor for Automobile “Air Bag” Deployment System Micro inertia sensor (accelerometer) in place: (Courtesy of Analog Devices, Inc) Sensor-on-a-chip: (the size of a rice grain) Collision
  • 24. Unique Features of MEMS and Microsystems - A great challenge to engineers • Components are in micrometers with complex geometry using silicon, si-compounds and polymers: 25 µm 25 µm A micro gear-train by Sandia National Laboratories
  • 25. Capillary Electrophoresis (CE) Network Systems for Biomedic Analysis A simple capillary tubular network with cross-sectional area of 20x30 µm is illustrated below: Analyte Reservoir,A Analyte Waste Reservoir,A’ Buffer Reservoir,B Waste Reservoir,B’ Injection Channel Separation Channel Silicon Substrate “Plug” Work on the principle of driving capillary fluid flow by applying electric voltages at the terminals at the reservoirs.
  • 26. Commercial MEMS and Microsystems Products Micro Sensors: Acoustic wave sensors Biomedical and biosensors Chemical sensors Optical sensors Pressure sensors Stress sensors Thermal sensors Micro Actuators: Grippers, tweezers and tongs Motors - linear and rotary Relays and switches Valves and pumps Optical equipment (switches, lenses & mirrors, shutters, phase modulators, filters, waveguide splitters, latching & fiber alignment mechanisms) Microsystems = sensors + actuators + signal transduction: • Microfluidics, e.g. Capillary Electrophoresis (CE) • Microaccelerometers (inertia sensors)
  • 27. INPUT: Desired Measurements or functions Sensing and/or actuating element Transduction unit Signal Conditioner & Processor Controller Actuator Signal Processor Measurements Comparator OUTPUT: Measurements or Actions MEMS Package on a single “Chip” Intelligent Microsystems - Micromechatronics systems
  • 28. Evolution of Microfabrication ● There is no machine tool with today’s technology can produce any device or MEMS component of the size in the micrometer scale (or in mm sizes). ● The complex geometry of these minute MEMS components can only be produced by various physical-chemical processes – the microfabrication techniques originally developed for producing integrated circuit (IC) components.
  • 29. Significant technological development towards miniaturization was initiated with the invention of transistors by three Nobel Laureates, W. Schockley, J. Bardeen and W.H. Brattain of Bell Laboratories in 1947. This crucial invention led to the development of the concept of integrated circuits (IC) in 1955, and the production of the first IC three years later by Jack Kilby of Texas Instruments. ICs have made possible for miniaturization of many devices and engineering systems in the last 50 years. The invention of transistors is thus regarded as the beginning of the 3rd Industrial Revolution in human civilization.
  • 30. Comparison of Microelectronics and Microsystems Microelectronics Microsystems(silicon based) Primarily2-dimensional structures Complex 3-dimensional structure Stationarystructures Mayinvolve moving components Transmit electricityfor specific electrical functions Performa great varietyof specific biological, chemical, electromechanical and optical functions ICdie is protected fromcontactingmedia Delicate components are interfaced with working media Use single crystal silicondies, silicon compounds, ceramics and plastic materials Use single crystal silicondies and fewother materials, e.g. GaAs, quartz, polymers, ceramics and metals Fewer components tobe assembled Manymore components to be assembled Mature ICdesign methodologies Lack of engineeringdesign methodologyand standards Complex patterns with high densityof electrical circuitryover substrates Simpler patterns over substrates with simpler electrical circuitry Large number of electrical feed-through and leads Fewer electrical feed-through and leads Industrial standards available No industrial standard to follow in design, material selections, fabrication processes and packaging Mass production Batch production, or on customer-need basis Fabrication techniques are proven and well documented Manymicrofabrication techniques areused for production, but withno standard procedures Manufacturingtechniques are proven and well documented Distinct manufacturingtechniques Packagingtechnologyis relativelywell established Packagingtechnologyis at the infant stage Primarilyinvolves electrical and chemical engineering Involves all disciplines of science and engineering
  • 31. Natural Science: Physics & Biochemistry Mechanical Engineering • Machine components design • Precision machine design • Mechanisms & linkages • Thermomechanicas: (solid & fluid mechanics, heat transfer, fracture mechanics) • Intelligent control • Micro process equipment design and manufacturing • Packaging and assembly design Quantum physics Solid-state physics Scaling laws Electrical Engineering • Power supply • Electric systems for electrohydro- dynamics and signal transduction • Electric circuit design •Integration of MEMS and CMOS Materials Engineering • Materials for substrates & package • Materials for signal mapping and transduction • Materials for fabrication processes Chemical Engineering • Micro fabrication processes • Thin film technology Industrial Engineering • Process design • Production control • Micro assembly Electrochemical Processes Material Science The Multi-disciplinary Nature of Microsystems Engineering
  • 32. Commercialization of MEMS and Microsystems Major commercial success: Pressure sensors and inertia sensors (accelerometers) with worldwide market of: • Airbag inertia sensors at 2 billion units per year. • Manifold absolute pressure sensors at 40 million units per year. • Disposable blood pressure sensors at 20 million units per year. Recent Market Dynamics Old MEMS New MEMS Pressure sensors Accelerometers Other MEMS BioMEMS IT MEMS for Telecommunication: (OptoMEMS and RF MEMS)
  • 33. Application of MEMS and Microsystems in Automotive Industry 52 million vehicles produced worldwide in 1996 There will be 65 million vehicle produced in 2005 Principal areas of application of MEMS and microsystems: • Safety • Engine and power train • Comfort and convenience • Vehicle diagnostics and health monitoring • Telematics, e.g. GPS, etc.
  • 34. (1) (7) (10) (2) (3) (4) (5) (6) (8) (9) (2) Exhaust gas differential pressure sensor (1) Manifold or Temperature manifold absolute pressure sensor (3) Fuel rail pressure sensor (4) Barometric absolute pressure sensor (5) Combustion sensor (7) Fuel tank evaporative fuel pressure sensor (6) Gasoline direct injection pressure sensor (8) Engine oil sensor (9) Transmission sensor (10) Tire pressure sensor Principal Sensors
  • 35. Silicon Capacitive Manifold Absolute Pressure Sensor
  • 36. Application of MEMS and Microsystems in Aerospace Industry • Cockpit instrumentation. • Sensors and actuators for safety - e.g. seat ejection • Wind tunnel instrumentation • Sensors for fuel efficiency and safety • Microsattellites • Command and control systems with MEMtronics • Inertial guidance systems with microgyroscopes, accelerometers and fiber optic gyroscope. • Attitude determination and control systems with micro sun and Earth sensors. • Power systems with MEMtronic switches for active solar cell array reconfiguration, and electric generators • Propulsion systems with micro pressure sensors, chemical sensors for leak detection, arrays of single-shot thrustors, continuous microthrusters and pulsed microthrousters • Thermal control systems with micro heat pipes, radiators and thermal switches • Communications and radar systems with very high bandwidth, low-resistance radio-frequency switches, micromirrors and optics for laser communications, and micro variable capacitors, inductors and oscillators.
  • 37. Application of MEMS and Microsystems in Biomedical Industry Disposable blood pressure transducers: Lifetime 24 to 72 hours; annual production 20 million units/year, unit price $10 Catheter tip pressure sensors Sphygmomanometers Respirators Lung capacity meters Barometric correction instrumentation Medical process monitoring Kidney dialysis equipment Micro bio-analytic systems: bio-chips, capillary electrophoresis, etc.
  • 38. Application of MEMS and Microsystems in Consumer Products Scuba diving watches and computers Bicycle computers Sensors for fitness gears Washers with water level controls Sport shoes with automatic cushioning control Digital tire pressure gages Vacuum cleaning with automatic adjustment of brush beaters Smart toys
  • 39. Application of MEMS and Microsystems in the Telecommunication Industry • Optical switching and fiber optic couplings • RF relays and switches • Tunable resonators Microlenses: Microswitches:
  • 40. Projected Market for OptoMEMS Unit: $million
  • 42. Concluding Remarks 1. Miniaturization of machines and devices is an inevitable trend in technological development in the new century. 2. There is a clear trend that microsystems technology will be further scaled down to the nano level. (1 nm = 10-3 µm = 10 shoulder-to-shoulder H2 atoms). 3. Despite the fact that many microelectronics technologies can be used to fabricate silicon-based MEMS components, microsystems engineering requires the application of principles involving multi- disciplines in science and engineering. 4. Team effort involving multi-discipline of science and engineering is the key to success for any MEMS industry.