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Membrane Bioreactors (MBRs)
Mint Technologies Pvt Ltd
Increasing Use of MBRs
• With advances in polymer industry and
decreasing membrane costs, MBRs have been
globally employed exponentially for wastewater
reclamation and reuse.
• The increased need for reclaimed water in arid
environments has encouraged the development of
new wastewater reclamation technologies. MBR
is one of these.
• A perfect technology for draught areas where
reclaimed wastewater should be reused for
various purposes to preserve water sources.
• Industrial wastewater=>reuse (textile, mining,
etc)
What are MBRs?
• The term ‘membrane bioreactor’ (MBR) is generally used to define
wastewater treatment processes where a perm-selective membrane eg
microfiltration or ultra filtration is integrated with a biological
process – a suspended growth bioreactor.
• MBRs differ from ‘polishing’ processes where the membrane is
employed as a discrete tertiary treatment step with no return of the
active biomass to the biological process.
• All commercial MBR processes available today use the membrane as
a filter, rejecting the solid materials which are developed by the
biological process, resulting in a clarified and disinfected product
effluent.
• A membrane bio reactor is essentially a version of the conventional
activated sludge (CAS) system. While the CAS process uses a
secondary clarifier or settlement tank for solid/liquid separation, an
MBR uses a membrane for this function. This provides a number of
advantages relating to process control and product water quality.
Process Scheme of MBRs
2 Different MBR Configurations: Side-stream
(external) and submerged (internal)
Membrane Fibers
Support
Polymeric
membrane
A Typical Membrane Cassette
Advantages of MBRs
• High MLSS (12,000-15,000 mg/L) => low HRT => small reactor volume
=> small plant footprint area => All within a single tank!!
• Biomass separation is independent of settling; separation is via
microfiltration or ultrafiltration. No need for secondary clarification. No
settling problems such as sludge bulking . Not SVI-dependant.
• Biomass is completely retained, effluent TSS (< 1 mg/L) and turbidity is
very low.
• Due to microfiltration or ultrafiltration, provides a perfect physical
disinfection. Removals:
• 5-6 log bacteria
• 2-3 log viruses
• Complete removal of pathogenic protozoa such as the chlorine-resistant
Cryptosporidium and Giardia.
Acronyms and Abbreviations
• TSS=Total suspended solids
• MLSS=Mixed liquor suspended solids
• HRT=Hydraulic retention time
• SVI=Sludge Volume Index
• SRT=solids retention time
• Mg= milligram/s
Log Reduction
• 1 log reduction means the number of germs is 10 times smaller
• 2 log reduction means the number of germs is 100 times
smaller
• 3 log reduction means the number of germs is 1000 times
smaller
• 4 log reduction means the number of germs is 10,000 times
smaller
• 5 log reduction means the number of germs is 100,000 times
smaller
• 6 log reduction means the number of germs is 1,000,000 times
smaller
• 7 log reduction means the number of germs is 10,000,000
times smaller
Disadvantages
• Since a single tank, mechanically complex
• Membrane fouling (if irreversible, problem!)
• Membrane Cleaning=> Chemicals, non-continuous permeate
production
• Membrane replacement (operating costs)
Potential Uses for Reclaimed Wastewater
• Urban
• Industrial
• Agricultural
• Habitat restoration/enhancement and
recreational uses
• Groundwater recharge
Urban Reuse
• Irrigation of public parks and recreation centers,
athletic fields, schoolyards and playing fields,
highway median and shoulders, and landscaped areas
surrounding public building and facilities
• Irrigation of landscaped areas of single- and multi-
family residences, general washdown, and other
maintenance activities
• Irrigation of landscaped areas surrounding
commercial, office, and industrial developments
• Irrigation of golf courses
Urban Reuse (Cont’)
• Commercial uses such as vehicle washing facilities,
window washing, and mixing water for pesticides
and fertilizers
• Ornamental landscape uses and decorative water
features such as fountains, reflecting pools, and
waterfalls
• Dust control and concrete production for
construction projects
• Fire protection
• Toilet and urinal flushing in commercial and
industrial buildings
Industrial Reuse
• Evaporative cooling water
• Boiler-feed water
• Process water
• Irrigation and maintenance of plant grounds
• Tank cleanings/washings
• Others
Agricultural Reuse
• Agricultural sector can be a significant user of reclaimed
water.
• In areas where normal irrigation water use is restricted
due to inadequate supply or severe drought conditions,
reclaimed water would provide a reliable irrigation water
source.
• Reclaimed water is currently used to irrigate both non-
food and food crops.
Agricultural Reuse (Cont’)
• Considerations for agricultural reuse:
• Proper estimation of irrigation demands
• Reclaimed water quality
• TDS
• Industrial discharges of potentially toxic compounds into
the municipal sewer system
• Saltwater (chlorides) infiltration into the sewer system in
coastal areas
• System reliability. Treatment and distribution facilities must operate reliably
to meet permit conditions and the supply of reclaimed water to the
agricultural user must be reliable in quantity and quality.
Agricultural Reuse (Cont’)
• Impact of reclaimed water use on current
agricultural operations.
• Reclaimed water must be cost-competitive with
other irrigation water sources.
Groundwater Recharge
• Establishing saltwater intrusion barriers in coastal
areas
• Providing further treatment via the soil/groundwater
system for future reuse
• Augmenting potable or non-potable aquifers
• Providing storage of reclaimed water
• Controlling or preventing ground subsidence in
areas that have been over-drafting aquifers

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MBR Technology Suppliers and Manufacturing Company

  • 1. Membrane Bioreactors (MBRs) Mint Technologies Pvt Ltd
  • 2. Increasing Use of MBRs • With advances in polymer industry and decreasing membrane costs, MBRs have been globally employed exponentially for wastewater reclamation and reuse. • The increased need for reclaimed water in arid environments has encouraged the development of new wastewater reclamation technologies. MBR is one of these. • A perfect technology for draught areas where reclaimed wastewater should be reused for various purposes to preserve water sources. • Industrial wastewater=>reuse (textile, mining, etc)
  • 3. What are MBRs? • The term ‘membrane bioreactor’ (MBR) is generally used to define wastewater treatment processes where a perm-selective membrane eg microfiltration or ultra filtration is integrated with a biological process – a suspended growth bioreactor. • MBRs differ from ‘polishing’ processes where the membrane is employed as a discrete tertiary treatment step with no return of the active biomass to the biological process. • All commercial MBR processes available today use the membrane as a filter, rejecting the solid materials which are developed by the biological process, resulting in a clarified and disinfected product effluent. • A membrane bio reactor is essentially a version of the conventional activated sludge (CAS) system. While the CAS process uses a secondary clarifier or settlement tank for solid/liquid separation, an MBR uses a membrane for this function. This provides a number of advantages relating to process control and product water quality.
  • 5. 2 Different MBR Configurations: Side-stream (external) and submerged (internal)
  • 8. Advantages of MBRs • High MLSS (12,000-15,000 mg/L) => low HRT => small reactor volume => small plant footprint area => All within a single tank!! • Biomass separation is independent of settling; separation is via microfiltration or ultrafiltration. No need for secondary clarification. No settling problems such as sludge bulking . Not SVI-dependant. • Biomass is completely retained, effluent TSS (< 1 mg/L) and turbidity is very low. • Due to microfiltration or ultrafiltration, provides a perfect physical disinfection. Removals: • 5-6 log bacteria • 2-3 log viruses • Complete removal of pathogenic protozoa such as the chlorine-resistant Cryptosporidium and Giardia.
  • 9. Acronyms and Abbreviations • TSS=Total suspended solids • MLSS=Mixed liquor suspended solids • HRT=Hydraulic retention time • SVI=Sludge Volume Index • SRT=solids retention time • Mg= milligram/s
  • 10. Log Reduction • 1 log reduction means the number of germs is 10 times smaller • 2 log reduction means the number of germs is 100 times smaller • 3 log reduction means the number of germs is 1000 times smaller • 4 log reduction means the number of germs is 10,000 times smaller • 5 log reduction means the number of germs is 100,000 times smaller • 6 log reduction means the number of germs is 1,000,000 times smaller • 7 log reduction means the number of germs is 10,000,000 times smaller
  • 11. Disadvantages • Since a single tank, mechanically complex • Membrane fouling (if irreversible, problem!) • Membrane Cleaning=> Chemicals, non-continuous permeate production • Membrane replacement (operating costs)
  • 12. Potential Uses for Reclaimed Wastewater • Urban • Industrial • Agricultural • Habitat restoration/enhancement and recreational uses • Groundwater recharge
  • 13. Urban Reuse • Irrigation of public parks and recreation centers, athletic fields, schoolyards and playing fields, highway median and shoulders, and landscaped areas surrounding public building and facilities • Irrigation of landscaped areas of single- and multi- family residences, general washdown, and other maintenance activities • Irrigation of landscaped areas surrounding commercial, office, and industrial developments • Irrigation of golf courses
  • 14. Urban Reuse (Cont’) • Commercial uses such as vehicle washing facilities, window washing, and mixing water for pesticides and fertilizers • Ornamental landscape uses and decorative water features such as fountains, reflecting pools, and waterfalls • Dust control and concrete production for construction projects • Fire protection • Toilet and urinal flushing in commercial and industrial buildings
  • 15. Industrial Reuse • Evaporative cooling water • Boiler-feed water • Process water • Irrigation and maintenance of plant grounds • Tank cleanings/washings • Others
  • 16. Agricultural Reuse • Agricultural sector can be a significant user of reclaimed water. • In areas where normal irrigation water use is restricted due to inadequate supply or severe drought conditions, reclaimed water would provide a reliable irrigation water source. • Reclaimed water is currently used to irrigate both non- food and food crops.
  • 17. Agricultural Reuse (Cont’) • Considerations for agricultural reuse: • Proper estimation of irrigation demands • Reclaimed water quality • TDS • Industrial discharges of potentially toxic compounds into the municipal sewer system • Saltwater (chlorides) infiltration into the sewer system in coastal areas • System reliability. Treatment and distribution facilities must operate reliably to meet permit conditions and the supply of reclaimed water to the agricultural user must be reliable in quantity and quality.
  • 18. Agricultural Reuse (Cont’) • Impact of reclaimed water use on current agricultural operations. • Reclaimed water must be cost-competitive with other irrigation water sources.
  • 19. Groundwater Recharge • Establishing saltwater intrusion barriers in coastal areas • Providing further treatment via the soil/groundwater system for future reuse • Augmenting potable or non-potable aquifers • Providing storage of reclaimed water • Controlling or preventing ground subsidence in areas that have been over-drafting aquifers