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Materials & Processes
Design & Technology @ ISP
Plywood
Thin veneers (layers) of
wood are stuck together
with the grain in the
opposite direction to the
ones next to it. Plywood is
used to make drawer
bottoms, toys and interior
doors.
Resistant Materials
Design & Technology @ ISP
Chipboard
Chipboard is made by gluing
and compressing together
thousands of tiny particles
of wood. Chipboard is used
for kitchen cupboards and
furniture. It is not very
strong.
Resistant Materials
Design & Technology @ ISP
Blockboard
Blocks/strips of wood are
glued side by side. A thin
veneer (layer) is then stuck
on to both sides. Blockboard
is often used to make
modern furniture. It is not
as strong as plywood.
Resistant Materials
Design & Technology @ ISP
MDF
Tiny particles of wood are
glued together under high
pressure to form a dense,
solid board. Kitchen units
and decorative mouldings
are made from MDF. MDF
has a very smooth finish.
Resistant Materials
Design & Technology @ ISP
Hardboard
Hardboard is made by
gluing and compressing
pulped wood. It is used to
cover the backs of
cupboards. One side is
smooth and the other side
is rough. This is a thin
manufactured board.
Resistant Materials
Design & Technology @ ISP
Mahogany
Mahogany is a hardwood
which is reddish brown in
colour. Its is used to make
staircases and high quality
furniture.
Resistant Materials
Design & Technology @ ISP
Beech
Beech is pinkish brown in
colour with small gold
flecks. It is a close-grained
hardwood which is used to
make workbenches and
wooden mallets.
Resistant Materials
Design & Technology @ ISP
Parana Pine
Parana pine is a pale yellow
colour with attractive
reddish brown streaks. It is a
strong, smooth, straight-
grained softwood used for
best quality interior joinery,
i.e. staircases and built-in
furniture.
Resistant Materials
Design & Technology @ ISP
Aluminium
A soft, lightweight, rust-free
metal that is easy to bend
and shape. It is used to
make a variety of products,
including aircraft parts and
drinks cans.
Resistant Materials
Design & Technology @ ISP
Mild Steel
A dull grey metal that is
used to make products such
as nuts and bolts, stools and
car bodies. It is one of the
softest and cheapest steels.
Resistant Materials
Design & Technology @ ISP
Stainless Steel
A shiny, rustproof and stain
proof metal that is used to
make cutlery and good
quality saucepans. This is a
hard metal that does not
blunt easily.
Resistant Materials
Design & Technology @ ISP
Brass
Brass is an alloy of copper
and Zinc. It is a heavy and
fairly hard metal that is used
to make nameplates and
musical instruments.
Resistant Materials
Design & Technology @ ISP
Copper
Quite a tough, but easily
shaped metal that does not
rust. It is used to make
copper pipes and electrical
wires. Its is often used in
the form of sheets and
tubes.
Resistant Materials
Design & Technology @ ISP
Cast Iron
A heavy, hard and brittle
metal that can be melted
and poured into intricate
moulds to make vices and
anvils.
Resistant Materials
Design & Technology @ ISP
Tool Steel
A hard, strong metal that
resists bending and twisting.
It is used to make quality
tools such as screwdrivers
and hammer heads.
Resistant Materials
Design & Technology @ ISP
Acrylic
Acrylic can be easily bent
into simple forms. It is
available in transparent,
opaque and translucent
sheets, blocks, rods and
tubes.
Resistant Materials
Design & Technology @ ISP
Expanded Polystyrene
This is used as white
granular packaging to
prevent damage to fragile
goods. It is lightweight and
easily cut and shaped.
Resistant Materials
Design & Technology @ ISP
Rigid PVC
A strong, stiff and rigid
plastic that is used for
drainpipes.
Resistant Materials
Design & Technology @ ISP
Flexible PVC
Flexible PVC is used for
inflatable dinghies, hose
pipes, shoes and upholstery
material.
Resistant Materials
Design & Technology @ ISP
Reforming Process
This involves changing the
material by melting or
chemical mixing. Injection
moulding plastics and
casting metals are good
examples of this process.
Resistant Materials
Design & Technology @ ISP
Wasting Process
This is the process of
removing material.
Examples include sawing,
filing, drilling etc.
Resistant Materials
Design & Technology @ ISP
Fabrication Process
This is the process of joining
materials together.
Fabrication uses fastening
methods to hold products
together i.e. rivets, nuts and
bolts, screws etc.
Resistant Materials
Design & Technology @ ISP
Deforming Process
Deforming changes the
shape of the material
without wasting. For
example, when forging
metal, bending wood or
vacuum forming plastics.
Resistant Materials
Design & Technology @ ISP
Dovetail Nailing
By hammering nails in at
angles, we can make them
harder to pull out. This
increases the strength of
the joint.
Resistant Materials
Design & Technology @ ISP
Butt Joint
Butt joints are held together
using glue and nails. This is
the simplest joint to make.
Resistant Materials
Design & Technology @ ISP
Lap Joint
This is one of the simplest
joints that relies mostly on
glue to hold it together.
Resistant Materials
Design & Technology @ ISP
Dowel Joint
This joint uses wooden pins,
called dowels, to increase
mechanical strength. The
pins push into the holes and
are held in place using PVA
glue.
Resistant Materials
Design & Technology @ ISP
Comb Joint
Comb joints mesh together
like the fingers on your
hands. It is a strong wood
joint due to the large gluing
surface area.
Resistant Materials
Design & Technology @ ISP
Dovetail Joint
A dovetail joint is one of the
strongest wood joints. It
cannot be pulled apart
easily as the dovetails
interlock to add mechanical
strength.
Resistant Materials
Design & Technology @ ISP
Seasoning Wood
Seasoning means reducing
the moisture content of
timber to around 10%. The
wood is left in the open air
or put into large ovens
(kilns).

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Materials

  • 1. Materials & Processes Design & Technology @ ISP Plywood Thin veneers (layers) of wood are stuck together with the grain in the opposite direction to the ones next to it. Plywood is used to make drawer bottoms, toys and interior doors.
  • 2. Resistant Materials Design & Technology @ ISP Chipboard Chipboard is made by gluing and compressing together thousands of tiny particles of wood. Chipboard is used for kitchen cupboards and furniture. It is not very strong.
  • 3. Resistant Materials Design & Technology @ ISP Blockboard Blocks/strips of wood are glued side by side. A thin veneer (layer) is then stuck on to both sides. Blockboard is often used to make modern furniture. It is not as strong as plywood.
  • 4. Resistant Materials Design & Technology @ ISP MDF Tiny particles of wood are glued together under high pressure to form a dense, solid board. Kitchen units and decorative mouldings are made from MDF. MDF has a very smooth finish.
  • 5. Resistant Materials Design & Technology @ ISP Hardboard Hardboard is made by gluing and compressing pulped wood. It is used to cover the backs of cupboards. One side is smooth and the other side is rough. This is a thin manufactured board.
  • 6. Resistant Materials Design & Technology @ ISP Mahogany Mahogany is a hardwood which is reddish brown in colour. Its is used to make staircases and high quality furniture.
  • 7. Resistant Materials Design & Technology @ ISP Beech Beech is pinkish brown in colour with small gold flecks. It is a close-grained hardwood which is used to make workbenches and wooden mallets.
  • 8. Resistant Materials Design & Technology @ ISP Parana Pine Parana pine is a pale yellow colour with attractive reddish brown streaks. It is a strong, smooth, straight- grained softwood used for best quality interior joinery, i.e. staircases and built-in furniture.
  • 9. Resistant Materials Design & Technology @ ISP Aluminium A soft, lightweight, rust-free metal that is easy to bend and shape. It is used to make a variety of products, including aircraft parts and drinks cans.
  • 10. Resistant Materials Design & Technology @ ISP Mild Steel A dull grey metal that is used to make products such as nuts and bolts, stools and car bodies. It is one of the softest and cheapest steels.
  • 11. Resistant Materials Design & Technology @ ISP Stainless Steel A shiny, rustproof and stain proof metal that is used to make cutlery and good quality saucepans. This is a hard metal that does not blunt easily.
  • 12. Resistant Materials Design & Technology @ ISP Brass Brass is an alloy of copper and Zinc. It is a heavy and fairly hard metal that is used to make nameplates and musical instruments.
  • 13. Resistant Materials Design & Technology @ ISP Copper Quite a tough, but easily shaped metal that does not rust. It is used to make copper pipes and electrical wires. Its is often used in the form of sheets and tubes.
  • 14. Resistant Materials Design & Technology @ ISP Cast Iron A heavy, hard and brittle metal that can be melted and poured into intricate moulds to make vices and anvils.
  • 15. Resistant Materials Design & Technology @ ISP Tool Steel A hard, strong metal that resists bending and twisting. It is used to make quality tools such as screwdrivers and hammer heads.
  • 16. Resistant Materials Design & Technology @ ISP Acrylic Acrylic can be easily bent into simple forms. It is available in transparent, opaque and translucent sheets, blocks, rods and tubes.
  • 17. Resistant Materials Design & Technology @ ISP Expanded Polystyrene This is used as white granular packaging to prevent damage to fragile goods. It is lightweight and easily cut and shaped.
  • 18. Resistant Materials Design & Technology @ ISP Rigid PVC A strong, stiff and rigid plastic that is used for drainpipes.
  • 19. Resistant Materials Design & Technology @ ISP Flexible PVC Flexible PVC is used for inflatable dinghies, hose pipes, shoes and upholstery material.
  • 20. Resistant Materials Design & Technology @ ISP Reforming Process This involves changing the material by melting or chemical mixing. Injection moulding plastics and casting metals are good examples of this process.
  • 21. Resistant Materials Design & Technology @ ISP Wasting Process This is the process of removing material. Examples include sawing, filing, drilling etc.
  • 22. Resistant Materials Design & Technology @ ISP Fabrication Process This is the process of joining materials together. Fabrication uses fastening methods to hold products together i.e. rivets, nuts and bolts, screws etc.
  • 23. Resistant Materials Design & Technology @ ISP Deforming Process Deforming changes the shape of the material without wasting. For example, when forging metal, bending wood or vacuum forming plastics.
  • 24. Resistant Materials Design & Technology @ ISP Dovetail Nailing By hammering nails in at angles, we can make them harder to pull out. This increases the strength of the joint.
  • 25. Resistant Materials Design & Technology @ ISP Butt Joint Butt joints are held together using glue and nails. This is the simplest joint to make.
  • 26. Resistant Materials Design & Technology @ ISP Lap Joint This is one of the simplest joints that relies mostly on glue to hold it together.
  • 27. Resistant Materials Design & Technology @ ISP Dowel Joint This joint uses wooden pins, called dowels, to increase mechanical strength. The pins push into the holes and are held in place using PVA glue.
  • 28. Resistant Materials Design & Technology @ ISP Comb Joint Comb joints mesh together like the fingers on your hands. It is a strong wood joint due to the large gluing surface area.
  • 29. Resistant Materials Design & Technology @ ISP Dovetail Joint A dovetail joint is one of the strongest wood joints. It cannot be pulled apart easily as the dovetails interlock to add mechanical strength.
  • 30. Resistant Materials Design & Technology @ ISP Seasoning Wood Seasoning means reducing the moisture content of timber to around 10%. The wood is left in the open air or put into large ovens (kilns).