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Introduction
Porcelain in most typically used material for overhead insulator in present
days. The porcelain is aluminum salt. The atomic number 13 salt is mixed
with plastic porcelain clay, spar and quartz to get final laborious and glazed
porcelain material. The surface of the insulator ought to be glazed enough in
order that water shouldn't be derived on that. Porcelain conjointly ought to
be free from porosity since porosity is the main reason for deterioration of its
dielectric property. It should even be free from any impurity and bubble
within the material which can have an effect on the insulator properties.
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In atoms that have a large range of electrons within the outer orbit, the
combined force of attraction for the nucleus is way stronger, therefore it's
more difficult to force a lepton out of orbit, and substances made from
these sorts of atoms are referred to as insulators. In alternative words the
substances, that strongly oppose flow of electrons through them, are
termed as insulators.
Low-tension insulators are used for A.C. & D.C. power supplies of not
more than 600 volts. Low tensions insulators are manufactured in both
glazed and unglazed insulators are quite satisfactory. Insulators required
for use in humid atmosphere are invariably glazed. Glazed insulators are
used in lighting arrestors in radio receivers, telephone and utility outfits
and neon signs. Some L.T. insulators like nail knobs, tubes & cleats are
glazed on one side.
Voltage above 1000 Volts is generally considered as high tension for long
distance Electric power transmission; high voltage is essential because it
reduces the cross/section and, therefore, the weight of the conductor
required. Porcelain insulators are suitable for high tension transmission &
distribution are required to be effective at high voltages and under extreme
climate conditions of rain, snow, high wind of soaring heat.
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Types of Insulators:-
1) Pin insulators.
2) Solid post insulators.
3) Suspension insulators.
4) Hollow insulators.
5) Long rod single piece porcelain insulators.
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Uses of Insulator
Insulators are usually used as a flexible coating on electric wire and cable.
Since air may be a material, no alternative substance is required to "keep
the electricity within the wires." but, wires that bit one another can produce
cross connections, short circuits, and hearth hazards. During a coaxial
cable, the middle conductor must be supported exactly in the middle of the
hollow defend in order to prevent EM wave reflections. And any wires which
gift voltages higher than 60V can cause human shock and electrocution
hazards. Nonconductive coatings stop all of these problems.
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The end kind insulator is used on all distribution lines and on low voltage
transmission lines. The main advantage of the pin kind insulator is that
it's the cheaper insulator. Another advantage is that a pin stuff requires a
shorter pole or tower to produce same clearance of the conductor on top of
the cross arm, while the suspension insulator suspends it below the cross
arm. On 400 V lines the shackle variety of unit is commonly used. The
most usual material for out of doors insulators is porcelain though
toughened glass has recently been developed.
Selection of Pin Insulator
Mounting of Insulator
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The Applications of Insulators Include the Following.
Thermal Insulators prohibit heat to travel from one position to another.
These are used to make thermoplastic bottles, in walls and fireproofing
ceilings.
Electrical Insulators stops the electron flow of current through them. These
are used in high-voltage systems, circuit boards & also in electric wire
coating & cables.
Sound Insulators assist in noise level controlling because they are fine in
sound absorbance. Thus, we utilize them in conference halls & buildings to
build them noise-free.
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Properties of Porcelain Insulator
Property : Value (Approximate)
Dielectric Strength : 60 kV / cm
Compressive Strength : 70,000 Kg / cm2
Tensile Strength : 500 Kg / cm2
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Technology
 Composite Insulation for Reliability Centered Design of compact HVAC
& HVDC
 Design Aspects of UHVDC Equipment
 Microwave Drying and the green properties of high-voltage porcelain
Insulators
 Silicone Rubber for Electrical Insulators
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Manufacturing Process:
The first process is weighing of all raw materials for a batch system
wherever the higher than materials from the storage bins when crushing &
grinding and pulverizing to the required fineness are weighed because the
required composition and thenceforth directly plunged into a ball mill. The
slip is then passed through electro-magnets before discharging in to the
provocative tanks for more feeding to the filter press. Within the filter
presses, the clay cakes are shaped and more established the needing pug
mill to from blanks. These blanks are then formed as insulators. Later the
insulators are dried within the drying chambers and so glazed by the
manual method. When Glazing, the insulators are loaded on the kiln-cars
when careful scrutiny.
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Finally the material is then sorted out by the quality control experts and
sent for electrical testing. Insulators, which pass through the electrical
tests, are sent for assembly with metal parts. After curing insulators are
again tested for electro-Mechanical properties and are packed and sent to
the warehouse.
 Milling
 Filtering
 Extruding
 Shaping
 Glazing
 Firing
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Advantages of Porcelain Insulators:
 Environmental friendly. At its disposal, the porcelain insulator is not
dangerous waste
 In comparison to the polymer, electrical strength of porcelain is higher:
25+ kV/mm v. 20 kV/mm at the polymer
 The porcelain insulator has demonstrably higher resistance to
degradation of the surface, does not degrade or carbonate during
charges; the conductive path is created very slowly in comparison of the
surface of a composite-material insulator
 The ceramic material is resistant to rodents, termites, birds and other
animals capable of compromising the integrity of polymers
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 The porcelain insulator has a wide scope of application: Contactors,
disconnections, equipment transformers, condensers, and grommets
also with extreme surface, atypical insulators (filters)
 The porcelain insulator is suitable for extreme hot/cold changes in the
environment. It is suitable for environments with dust, salt and high
moisture, or for combination of all of the above
 The ceramic material offers very high mechanical strength under
pressure and hardness
 The design is modified to suit the environment
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Market Outlook
The market for electric insulator is expected to grow at a CAGR of
approximately 7.81% during the forecast period of 2020 – 2025. With rapid
integration of renewables and distributed technologies onto the grid,
utilities are increasingly upgrading their existing infrastructure. The
development of renewable-based power generation is expected to result in
the expansion of T&D infrastructure, resulting in an increase in demand for
electric insulators over the coming years. However, the increasing adoption
of underground cables, over overhead, in the T&D infrastructure, is
expected to hinder the growth of the demand for electric insulators, in the
long run.
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Increasing investments in T&D networks, refurbishment of the existing
grid networks, and growing adoption of renewable energy sources across
the globe are likely to drive the electric insulator market. Increasing
investments in smart grid projects and growing demand for HVDC
transmission projects can lead to opportunities in the electric insulator
market.
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Increasing Demand for Ceramic/Porcelain Type Insulators
The ceramic insulators usually have a higher dielectric constant, that
doesn't vary abundant with variable temperature, unlike glass, that
conducts a lot of electricity at elevated temperatures, i.e., the insulator
constant of glass varies with temperature.
The demand for ceramic electrical insulators is expected to be driven by
the increasing transmission and distribution network, supported by
growing energy consumption, penetration of renewables within the world
energy mix, among varied alternative factors.
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It is expected that by 2022, the renewable energy capacity growth would be
as high as 90%, out of that a significant fraction is probably going to return
from big utility-scale projects, which, successively could be a positive
indicator for the transmission and distribution market, and consequently a
bright market outlook for the ceramic electric insulators within the
returning years.
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Asia Pacific: The Fastest Growing Market for Electric
Insulator Market
The Asia Pacific is estimated to be the fastest growing marketplace for
electrical insulator market in 2023 and is projected to grow at the very best
CAGR throughout the forecast period. Increase in population, urbanization,
and therefore the growth of the industrial sector have increased the
demand for power in countries such as China and India. The government of
Asia Pacific countries is going to develop a lot of electrical grid and power
generation capacity, which might any boost the demand for insulator
within the region. Therefore, increasing demand for power and up gradation
of existing electrical infrastructure is anticipated to boost the electrical
insulator demand in the region.
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Key players
 Meister International
 National Switchgears
 ZPE ZAPEL
 Power-grid Switchgears
 PPC Insulators
 Yigang Precision Ceramics
 ABB Ltd. (Switzerland),
 Aditya Birla Nuvo Ltd. (India),
 General Electric, Siemens AG (Germany),
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Machinery Photographs
Spraying Machine
Turning Machine
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Tunnel Kiln
Hammer Grinder
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Project at a Glance
COST OF PROJECT MEANS OF FINANCE
Particulars Existing Proposed Total Particulars Existing
Propose
d Total
Land & Site
Development Exp. 0.00 71.90 71.90Capital 0.00 934.87 934.87
Buildings 0.00 1651.001651.00Share Premium 0.00 0.00 0.00
Plant & Machineries 0.00 927.00 927.00
Other Type Share
Capital 0.00 0.00 0.00
Motor Vehicles 0.00 15.00 15.00Reserves & Surplus 0.00 0.00 0.00
Office Automation
Equipments 0.00 163.00 163.00Cash Subsidy 0.00 0.00 0.00
Technical Knowhow
Fees & Exp. 0.00 30.00 30.00
Internal Cash
Accruals 0.00 0.00 0.00
Franchise & Other
Deposits 0.00 0.00 0.00
Long/Medium Term
Borrowings 0.00 2804.62
2804.6
2
Preliminary& Pre-
operative Exp 0.00 1.50 1.50Debentures / Bonds 0.00 0.00 0.00
Provision for
Contingencies 0.00 91.00 91.00
Unsecured
Loans/Deposits 0.00 0.00 0.00
Margin Money -
Working Capital 0.00 789.09 789.09
TOTAL 0.00 3739.493739.49TOTAL 0.00 3739.49
3739.4
9
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Project at a Glance
Year Annualised Book
Value
Debt Divide
nd
Retained
Earnings
Payou
t
Probabl
e
Market
Price
P/E
Ratio
Yield Price/
Book Value
EPS CEPS Per Share
Per
Share Per Share
No.of
Times
US$ US$ US$ US$ US$ % US$ % US$ %
1-
2 605.37 965.67
615.3
7
2400.0
0 0.00 100.00
605.3
7 0.00 605.37 1.00 0.00
2-3 870.26 1186.87
1485.
63
1800.0
0 0.00 100.00
870.2
6 0.00 870.26 1.00 0.00
3-4
1141.8
8 1420.39
2627.
52
1200.0
0 0.00 100.00
1141.
88 0.00
1141.8
8 1.00 0.00
4-5
1408.2
9 1653.53
4035.
81 600.00 0.00 100.00
1408.
29 0.00
1408.2
9 1.00 0.00
5-6
1667.4
2 1883.59
5703.
23 0.00 0.00 100.00
1667.
42 0.00
1667.4
2 1.00 0.00
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Project at a Glance
Year D. S. C. R. Debt /
-
Deposi
ts
Debt
Equity
as-
Equity
Total
Net
Worth
Retur
n on
Net
Worth
Profitability Ratio Assets
Turnov
er
Ratio
Curre
nt
Ratio
Individ
ual
Cumula
tive
Overa
ll
GPM PBT PAT Net
Contri
butio
n
P/V
Ratio
(Number of times)
(Number of
times) % % % % % %
Initi
al 3.00 3.00
1-
2 1.39 1.39 1.49 1.49 4.74
4.68
% 2.55% 1.72%
3516.
11
10.70
% 3.82 1.10
2-3 1.68 1.53 0.73 0.73 3.16
5.13
% 3.27% 2.12%
3603.
68 9.40% 3.99 1.18
3-4 2.04 1.69 2.04 0.33 0.33 2.23
5.44
% 3.81% 2.44%
4106.
63 9.38% 4.01 1.27
4-5 2.47 1.86 0.12 0.12 1.66
5.65
% 4.21% 2.67%
4609.
57 9.35% 3.95 1.37
5-6 2.99 2.04 0.00 0.00 1.28
5.79
% 4.50% 2.85%
5112.
51 9.34% 3.84 1.58
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Project at a Glance
BEP
BEP - Maximum Utilisation Year 5
Cash BEP (% of Installed Capacity) 46.22%
Total BEP (% of Installed Capacity) 50.18%
IRR, PAYBACK and FACR
Internal Rate of Return .. ( In %age ) 29.48%
Payback Period of the Project is ( In Years )
2 Years 3
Months
Fixed Assets Coverage Ratio ( No. of times ) 32.010
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1. What is Porcelain Insulators Manufacturing
industry ?
2. How has the Porcelain Insulators Manufacturing
industry performed so far and how will it perform
in the coming years ?
3. What is the Project Feasibility of Porcelain
Insulators Manufacturing Plant ?
4. What are the requirements of Working Capital for
setting up Porcelain Insulators Manufacturing
plant ?
Major Queries/Questions Answered in the Report?
5. What is the structure of the Porcelain Insulators
Manufacturing Business and who are the key/major
players ?
6. What is the total project cost for setting up
Porcelain Insulators Manufacturing Business?
7. What are the operating costs for setting up
Porcelain Insulators Manufacturing plant ?
8. What are the machinery and equipment
requirements for setting up Porcelain Insulators
Manufacturing plant ?
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9. Who are the Suppliers and Manufacturers of Plant
& Machinery for setting up Porcelain Insulators
Manufacturing plant ?
10. What are the requirements of raw material for
setting up Porcelain Insulators Manufacturing
plant ?
11. Who are the Suppliers and Manufacturers of Raw
materials for setting up Porcelain Insulators
Manufacturing Business?
12. What is the Manufacturing Process of Porcelain
Insulators?
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13. What is the total size of land required for setting up
Porcelain Insulators Manufacturing plant ?
14. What will be the income and expenditures for
Porcelain Insulators Manufacturing Business?
15. What are the Projected Balance Sheets of Porcelain
Insulators Manufacturing plant ?
16. What are the requirement of utilities and
overheads for setting up Porcelain Insulators
Manufacturing plant?
17. What is the Built up Area Requirement and cost for
setting up Porcelain Insulators Manufacturing
Business?
18. What are the Personnel (Manpower)
Requirements for setting up Porcelain Insulators
Manufacturing Business?
19. What are Statistics of Import & Export for
Porcelain Insulators?
20. What is the time required to break-even of
Porcelain Insulators Manufacturing Business?
21.What is the Break-Even Analysis of Porcelain
Insulators Manufacturing plant?
22.What are the Project financials of Porcelain
Insulators Manufacturing Business?
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23. What are the Profitability Ratios of Porcelain
Insulators Manufacturing Project?
24. What is the Sensitivity Analysis-Price/Volume of
Porcelain Insulators Manufacturing plant?
25. What are the Projected Pay-Back Period and
IRR of Porcelain Insulators Manufacturing
plant?
26. What is the Process Flow Sheet Diagram of
Porcelain Insulators Manufacturing project?
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27. What are the Market Opportunities for setting
up Porcelain Insulators Manufacturing plant?
28. What is the Market Study and Assessment for
setting up Porcelain Insulators Manufacturing
Business?
29. What is the Plant Layout for setting up Porcelain
Insulators Manufacturing Business?
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Table of Contents
of the
Project Report
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1 PROJECT LOCATION
1.1. COUNTRY PROFILE & GEOTECHNICAL SITE
CHARACTERIZATION
1.1.1. General
1.1.2. Geography
1.1.3. Climate
1.1.4. Demographics
1.1.5. Arts & Culture
1.1.6. Map
1.1.7. Education
1.1.8. Economy
1.1.9. Sectoral Performance and Outlook
1.1.10. Policy Initiatives
1.1.11. Transportation
2. INTRODUCTION
3. HISTORY
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4 PROPERTIES OF INSULATING MATERIAL
5. USES OF INSULATOR
5.1. SELECTION OF PIN INSULATOR
5.2. MOUNTING OF INSULATOR
6. COMPOSITE V/S PORCELAIN
6.1. COMPOSITE INSULATORS
6.2. PORCELAIN INSULATORS
7. TYPES OF INSULATORS
7.1. PIN INSULATOR
7.2. POST INSULATOR
7.3. SUSPENSION INSULATOR
7.4. STRAIN INSULATOR
7.5. STAY INSULATOR
7.6. SHACKLE INSULATORS
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8. RAW MATERIALS
9. MANUFACTURING PROCESS
9.1. PROCESS DESCRIPTION
9.2. QUALITY CONTROL
10. PROCESS FLOW DIAGRAM
11. FAILURE MODE OF INSULATORS
12. POLLUTION DEPOSITION PROCESS
12.1. THE ROLE OF THE WEATHER
12.2. AIR FLASHOVER VERSUS POLLUTION FLASHOVER
12.3. HYDROPHILIC VERSUS HYDROPHOBIC INSULATORS
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13. SUPPLIERS OF PLANT & MACHINERY
14. SUPPLIERS OF RAW MATERIAL
15. PHOTOGRAPHS/IMAGES FOR REFERENCE
15.1. MACHINERY PHOTOGRAPHS
15.2. RAW MATERIAL PHOTOGRAPHS
15.3. PRODUCT PHOTOGRAPHS
16. PLANT LAYOUT
Project Financials
• Project at a Glance Annexure
• Assumptions for Profitability workings ………………………..1
• Plant Economics…………………………………………………..2
• Production Schedule………………………………………………3
• Land & Building……………………………………………….……4
Factory Land & Building
Site Development Expenses
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• Plant & Machinery……………………………………………..……..5
Indigenous Machineries
Other Machineries (Miscellaneous, Laboratory etc.)
• Other Fixed Assets………………………………………..........….......6
Furniture & Fixtures
Pre-operative and Preliminary Expenses
Technical Knowhow
Provision of Contingencies
• Working Capital Requirement Per Month……………………….…7
Raw Material
Packing Material
Lab & ETP Chemical Cost
Consumable Store
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• Overheads Required Per Month and Per Annum………….…….…8
Utilities & Overheads (Power, Water and Fuel Expenses etc.)
Royalty and Other Charges
Selling and Distribution Expenses
• Salary and Wages …………………………………………....……..9
• Turnover Per Annum ……………………………………….....…10
• Share Capital…………………………………………………….....11
Equity Capital
Preference Share Capital
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• Annexure 1 :: Cost of Project and Means of Finance
• Annexure 2 :: Profitability and Net Cash Accruals
 Revenue/Income/Realisation
 Expenses/Cost of Products/Services/Items
 Gross Profit
 Financial Charges
 Total Cost of Sales
 Net Profit After Taxes
 Net Cash Accruals
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• Annexure 3 :: Assessment of Working Capital requirements
 Current Assets
 Gross Working Capital
 Current Liabilities
 Net Working Capital
 Working Note for Calculation of Work-in-process
• Annexure 4 :: Sources and Disposition of Funds
• Annexure 5 :: Projected Balance Sheets
 ROI (Average of Fixed Assets)
 RONW (Average of Share Capital)
 ROI (Average of Total Assets)
• Annexure 6 :: Profitability Ratios
 D.S.C.R
 Earnings Per Share (EPS)
 Debt Equity Ratio
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• Annexure 7 :: Break-Even Analysis
 Variable Cost & Expenses
 Semi-Variable/Semi-Fixed Expenses
 Profit Volume Ratio (PVR)
 Fixed Expenses / Cost
 B.E.P
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• Annexure 8 to 11 :: Sensitivity Analysis-Price/Volume
 Resultant N.P.B.T
 Resultant D.S.C.R
 Resultant PV Ratio
 Resultant DER
 Resultant ROI
 Resultant BEP
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• Annexure 12 :: Shareholding Pattern and Stake Status
 Equity Capital
 Preference Share Capital
• Annexure 13 :: Quantitative Details-Output/Sales/Stocks
 Determined Capacity P.A of Products/Services
 Achievable Efficiency/Yield % of Products/Services/Items
 Net Usable Load/Capacity of Products/Services/Items
 Expected Sales/ Revenue/ Income of Products/ Services/ Items
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• Annexure 14 :: Product wise Domestic Sales
Realisation
• Annexure 15 :: Total Raw Material Cost
• Annexure 16 :: Raw Material Cost per unit
• Annexure 17 :: Total Lab & ETP Chemical Cost
• Annexure 18 :: Consumables, Store etc.
• Annexure 19 :: Packing Material Cost
• Annexure 20 :: Packing Material Cost Per Unit
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• Annexure 21 :: Employees Expenses
• Annexure 22 :: Fuel Expenses
• Annexure 23 :: Power/Electricity Expenses
• Annexure 24 :: Royalty & Other Charges
• Annexure 25 :: Repairs & Maintenance Expenses
• Annexure 26 :: Other Manufacturing Expenses
• Annexure 27 :: Administration Expenses
• Annexure 28 :: Selling Expenses
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• Annexure 29 :: Depreciation Charges – as per Books (Total)
• Annexure 30 :: Depreciation Charges – as per Books (P & M)
• Annexure 31 :: Depreciation Charges - as per IT Act WDV (Total)
• Annexure 32 :: Depreciation Charges - as per IT Act WDV (P &
M)
• Annexure 33 :: Interest and Repayment - Term Loans
• Annexure 34 :: Tax on Profits
• Annexure 35 :: Projected Pay-Back Period and IRR
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Scope of the Report
The report titled “Market Survey cum Detailed Techno Economic
Feasibility Report on Porcelain Insulators.” provides an insight
into Porcelain Insulators market in India with focus on uses and
applications, Manufacturing Process, Process Flow Sheets, Plant
Layout and Project Financials of Porcelain Insulators project.
The report assesses the market sizing and growth of the Indian
Porcelain Insulators Industry. While expanding a current
business or while venturing into new business, entrepreneurs are
often faced with the dilemma of zeroing in on a suitable
product/line. And before diversifying/venturing into any
product, they wish to study the following aspects of the
identified product:
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• Good Present/Future Demand
• Export-Import Market Potential
• Raw Material & Manpower Availability
• Project Costs and Payback Period
We at NPCS, through our reliable expertise in the project
consultancy and market research field, have demystified the
situation by putting forward the emerging business opportunity
in the Porcelain Insulators sector in India along with its
business prospects. Through this report we have identified
Porcelain Insulators project as a lucrative investment avenue.
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#insulators #porcelain #ceramicinsulator #ceramicinsulators #porcelainbox
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#businessestostart #startupideas #BusinessFeasibilityStudies
#technologyindustry #feasibilityReport
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economic analysts and design specialists with extensive experience in
the related industries.
Our Market Survey cum Detailed Techno Economic Feasibility Report
provides an insight of market in India. The report assesses the market
sizing and growth of the Industry. While expanding a current business or
while venturing into new business, entrepreneurs are often faced with
the dilemma of zeroing in on a suitable product/line.
And before diversifying/venturing into any product, they wish to study
the following aspects of the identified product:
 Good Present/Future Demand
 Export-Import Market Potential
 Raw Material & Manpower Availability
 Project Costs and Payback Period
The detailed project report covers all aspect of business, from analyzing
the market, confirming availability of various necessities such as
Manufacturing Plant, Detailed Project Report, Profile, Business Plan,
Industry Trends, Market Research, Survey, Manufacturing Process,
Machinery, Raw Materials, Feasibility Study, Investment Opportunities,
Cost and Revenue, Plant Economics, Production Schedule,
www.entrepreneurindia.co
www.entrepreneurindia.co
Working Capital Requirement, uses and applications, Plant
Layout, Project Financials, Process Flow Sheet, Cost of Project,
Projected Balance Sheets, Profitability Ratios, Break Even
Analysis. The DPR (Detailed Project Report) is formulated by
highly accomplished and experienced consultants and the
market research and analysis are supported by a panel of experts
and digitalized data bank.
We at NPCS, through our reliable expertise in the project
consultancy and market research field, have demystified the
situation by putting forward the emerging business opportunity
in India along with its business prospects……Read more
Contact us
NIIR PROJECT CONSULTANCY SERVICES
106-E, Kamla Nagar, Opp. Spark Mall,
New Delhi-110007, India.
Email: npcs.ei@gmail.com , info@entrepreneurindia.co
Tel: +91-11-23843955, 23845654, 23845886
Mobile: +91-9097075054, 8800733955
Fax: +91-11-23845886
Website : www.entrepreneurindia.co , www.niir.org
Take a look at NIIR PROJECT CONSULTANCY SERVICES on #StreetView
https://goo.gl/VstWkd
www.entrepreneurindia.co
An ISO 9001:2015 Company
www.entrepreneurindia.co
o One of the leading reliable names in industrial world for
providing the most comprehensive technical consulting
services
o We adopt a systematic approach to provide the strong
fundamental support needed for the effective delivery of
services to our Clients’ in India & abroad
www.entrepreneurindia.co
Who are we?
We at NPCS want to grow with you by providing solutions scale
to suit your new operations and help you reduce risk and give a
high return on application investments. We have successfully
achieved top-notch quality standards with a high level of
customer appreciation resulting in long lasting relation and
large amount of referral work through technological
breakthrough and innovative concepts. A large number of our
Indian, Overseas and NRI Clients have appreciated our
expertise for excellence which speaks volumes about our
commitment and dedication to every client's success.
www.entrepreneurindia.co
We bring deep, functional expertise, but are known for our
holistic perspective: we capture value across boundaries and
between the silos of any organization. We have proven a
multiplier effect from optimizing the sum of the parts, not just
the individual pieces. We actively encourage a culture of
innovation, which facilitates the development of new
technologies and ensures a high quality product.
www.entrepreneurindia.co
o Project Identification
o Detailed Project Reports/Pre-feasibility Reports
o Market Research Reports
o Business Plan
o Technology Books and Directory
o Industry Trend
o Databases on CD-ROM
o Laboratory Testing Services
o Turnkey Project Consultancy/Solutions
o Entrepreneur India (An Industrial Monthly Journal)
www.entrepreneurindia.co
What do we offer?
o We have two decades long experience in project consultancy and
market research field
o We empower our customers with the prerequisite know-how to take
sound business decisions
o We help catalyze business growth by providing distinctive and
profound market analysis
o We serve a wide array of customers , from individual entrepreneurs
to Corporations and Foreign Investors
o We use authentic & reliable sources to ensure business precision
www.entrepreneurindia.co
How are we different ?
Our Approach
www.entrepreneurindia.co
Requirement collection
Thorough analysis of the project
Economic feasibility study of the
Project
Market potential
survey/research
Report Compilation
Who do we Serve?
o Public-sector Companies
o Corporates
o Government Undertakings
o Individual Entrepreneurs
o NRI’s
o Foreign Investors
o Non-profit Organizations, NBFC’s
o Educational Institutions
o Embassies & Consulates
o Consultancies
o Industry / trade associations
www.entrepreneurindia.cowww.niir.org
Sectors We Cover
o Ayurvedic And Herbal Medicines, Herbal Cosmetics
o Alcoholic And Non Alcoholic Beverages, Drinks
o Adhesives, Industrial Adhesive, Sealants, Glues,
Gum & Resin
o Activated Carbon & Activated Charcoal
o Aluminium And Aluminium Extrusion Profiles &
Sections,
o Bio-fertilizers And Biotechnology
o Breakfast Snacks And Cereal Food
o Bicycle Tyres & Tubes, Bicycle Parts, Bicycle
Assembling
www.entrepreneurindia.cowww.niir.org
Sectors We Cover Cont…
o Bamboo And Cane Based Projects
o Building Materials And Construction Projects
o Biodegradable & Bioplastic Based Projects
o Chemicals (Organic And Inorganic)
o Confectionery, Bakery/Baking And Other
Food
o Cereal Processing
o Coconut And Coconut Based Products
o Cold Storage For Fruits & Vegetables
o Coal & Coal Byproduct
www.entrepreneurindia.cowww.niir.org
Sectors We Cover Cont…
o Copper & Copper Based Projects
o Dairy/Milk Processing
o Disinfectants, Pesticides, Insecticides, Mosquito
Repellents,
o Electrical, Electronic And Computer based
Projects
o Essential Oils, Oils & Fats And Allied
o Engineering Goods
o Fibre Glass & Float Glass
o Fast Moving Consumer Goods
o Food, Bakery, Agro Processing
www.entreprneurindia.cowww.niir.org
Sectors We Cover Cont…
o Fruits & Vegetables Processing
o Ferro Alloys Based Projects
o Fertilizers & Biofertilizers
o Ginger & Ginger Based Projects
o Herbs And Medicinal Cultivation And Jatropha
(Biofuel)
o Hotel & Hospitability Projects
o Hospital Based Projects
o Herbal Based Projects
o Inks, Stationery And Export Industries
www.entrepreneurindia.cowww.niir.org
Sectors We Cover
Cont…
o Infrastructure Projects
o Jute & Jute Based Products
o Leather And Leather Based Projects
o Leisure & Entertainment Based Projects
o Livestock Farming Of Birds & Animals
o Minerals And Minerals
o Maize Processing(Wet Milling) & Maize Based Projects
o Medical Plastics, Disposables Plastic Syringe, Blood
Bags
o Organic Farming, Neem Products Etc.
www.entrepreneurindia.cowww.niir.org
Sectors We Cover Cont…
o Paints, Pigments, Varnish & Lacquer
o Paper And Paper Board, Paper Recycling Projects
o Printing Inks
o Packaging Based Projects
o Perfumes, Cosmetics And Flavours
o Power Generation Based Projects & Renewable Energy
Based Projects
o Pharmaceuticals And Drugs
o Plantations, Farming And Cultivations
o Plastic Film, Plastic Waste And Plastic Compounds
o Plastic, PVC, PET, HDPE, LDPE Etc.
www.entrepreneurindia.cowww.niir.org
Sectors We Cover Cont…
o Potato And Potato Based Projects
o Printing And Packaging
o Real Estate, Leisure And Hospitality
o Rubber And Rubber Products
o Soaps And Detergents
o Stationary Products
o Spices And Snacks Food
o Steel & Steel Products
o Textile Auxiliary And Chemicals
www.entrepreneurindia.cowww.niir.org
Sectors We Cover Cont…
o Township & Residential Complex
o Textiles And Readymade Garments
o Waste Management & Recycling
o Wood & Wood Products
o Water Industry(Packaged Drinking Water & Mineral
Water)
o Wire & Cable
www.entrepreneurindia.cowww.niir.org
www.entrepreneurindia.cowww.niir.org
www.entrepreneurindia.co
To get a detailed scenario of the industry along with
its structure and classification
To provide a comprehensive analysis of the industry
by covering aspects like:
Growth drivers of the industry
Latest market trends
Insights on regulatory framework
SWOT Analysis
Demand-Supply Situation
Foreign Trade
Porters 5 Forces Analysis
www.niir.org
www.entrepreneurindia.co
To provide forecasts of key parameters which helps to
anticipate the industry performance
To help chart growth trajectory of a business by detailing
the factors that affect the industry growth
To help an entrepreneur/manager in keeping abreast with
the changes in the industry
To evaluate the competitive landscape of the industry by
detailing:
Key players with their market shares
Financial comparison of present players
www.niir.org
www.entrepreneurindia.co
Venturist/Capitalists
Entrepreneur/Companies
Industry Researchers
Investment Funds
Foreign Investors, NRI’s
Project Consultants/Chartered Accountants
Banks
Corporates
Click here for list
www.niir.org
www.entrepreneurindia.co
Online Research
Industry Journals
Secondary
Research
Primary
Research
Industry Experts
Industry Industry
Sources Associations
Companies
Surveys
One-on-one
Interactions
Databases
www.niir.org
www.entrepreneurindia.co
Present Status
(Indian &
Global)
Macro Environment
Indian Market
Outlook & Forecasts
(5Years)
Demand Assessment
SWOT & Porters
Analysis
Internal Market
Analysis
www.niir.org
www.entrepreneurindia.co
Our research team comprises of experts from
various financial fields:
MBA’s
Industry Researchers
Financial Planners
Research veterans with decades of experience
www.niir.org
www.entrepreneurindia.co
•1. Overview
•2. Market Analysis
2.1Growth Drivers
2.2Emerging Trends in the Industry
2.3Regulatory Framework
2.4SWOT Analysis
2.5Herfindahl–Hirschman Index (HHI)
•3. Market Forecasts
•4. Key Players
www.niir.org
www.entrepreneurindia.co
5. Key Financials and Analysis
5.1 Contact Information
5.2 Key Financials
5.3 Financial comparison
6. Industry Size & Outlook
www.niir.org
www.entrepreneurindia.co
Take a look at NIIR PROJECT CONSULTANCY
SERVICES on #Street View
https://goo.gl/VstWkd
www.niir.org
Contact us
NIIR PROJECT CONSULTANCY SERVICES
106-E, Kamla Nagar, Opp. Spark Mall,
New Delhi-110007, India.
Email: npcs.ei@gmail.com , info@entrepreneurindia.co
Tel: +91-11-23843955, 23845654, 23845886
Mobile: +91-9097075054, 8800733955
Fax: +91-11-23845886
Website : www.entrepreneurindia.co , www.niir.org
Take a look at NIIR PROJECT CONSULTANCY SERVICES on #StreetView
https://goo.gl/VstWkd
www.entrepreneurindia.co
https://www.linkedin.com/company/niir-project-
consultancy-services
https://www.facebook.com/NIIR.ORG
https://www.youtube.com/user/NIIRproject
https://twitter.com/npcs_in
 https://www.pinterest.com/npcsindia/
www.entrepreneurindia.co
Follow us
For more information, visit us at:
www.niir.org
www.entrepreneurindia.co
www.entrepreneurindia.co

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manufacturing of porcelain insulators

  • 2. www.entrepreneurindia.co Introduction Porcelain in most typically used material for overhead insulator in present days. The porcelain is aluminum salt. The atomic number 13 salt is mixed with plastic porcelain clay, spar and quartz to get final laborious and glazed porcelain material. The surface of the insulator ought to be glazed enough in order that water shouldn't be derived on that. Porcelain conjointly ought to be free from porosity since porosity is the main reason for deterioration of its dielectric property. It should even be free from any impurity and bubble within the material which can have an effect on the insulator properties. Related Projects: - Electrical, Electronic Industries and Power Projects
  • 3. www.entrepreneurindia.co In atoms that have a large range of electrons within the outer orbit, the combined force of attraction for the nucleus is way stronger, therefore it's more difficult to force a lepton out of orbit, and substances made from these sorts of atoms are referred to as insulators. In alternative words the substances, that strongly oppose flow of electrons through them, are termed as insulators. Low-tension insulators are used for A.C. & D.C. power supplies of not more than 600 volts. Low tensions insulators are manufactured in both glazed and unglazed insulators are quite satisfactory. Insulators required for use in humid atmosphere are invariably glazed. Glazed insulators are used in lighting arrestors in radio receivers, telephone and utility outfits and neon signs. Some L.T. insulators like nail knobs, tubes & cleats are glazed on one side.
  • 4. Voltage above 1000 Volts is generally considered as high tension for long distance Electric power transmission; high voltage is essential because it reduces the cross/section and, therefore, the weight of the conductor required. Porcelain insulators are suitable for high tension transmission & distribution are required to be effective at high voltages and under extreme climate conditions of rain, snow, high wind of soaring heat. Related Projects: - Renewable Energy Sector Types of Insulators:- 1) Pin insulators. 2) Solid post insulators. 3) Suspension insulators. 4) Hollow insulators. 5) Long rod single piece porcelain insulators. www.entrepreneurindia.co
  • 5. www.entrepreneurindia.co Uses of Insulator Insulators are usually used as a flexible coating on electric wire and cable. Since air may be a material, no alternative substance is required to "keep the electricity within the wires." but, wires that bit one another can produce cross connections, short circuits, and hearth hazards. During a coaxial cable, the middle conductor must be supported exactly in the middle of the hollow defend in order to prevent EM wave reflections. And any wires which gift voltages higher than 60V can cause human shock and electrocution hazards. Nonconductive coatings stop all of these problems. Books:- BOOKS & DATABASES
  • 6. www.entrepreneurindia.co The end kind insulator is used on all distribution lines and on low voltage transmission lines. The main advantage of the pin kind insulator is that it's the cheaper insulator. Another advantage is that a pin stuff requires a shorter pole or tower to produce same clearance of the conductor on top of the cross arm, while the suspension insulator suspends it below the cross arm. On 400 V lines the shackle variety of unit is commonly used. The most usual material for out of doors insulators is porcelain though toughened glass has recently been developed. Selection of Pin Insulator Mounting of Insulator
  • 7. www.entrepreneurindia.co The Applications of Insulators Include the Following. Thermal Insulators prohibit heat to travel from one position to another. These are used to make thermoplastic bottles, in walls and fireproofing ceilings. Electrical Insulators stops the electron flow of current through them. These are used in high-voltage systems, circuit boards & also in electric wire coating & cables. Sound Insulators assist in noise level controlling because they are fine in sound absorbance. Thus, we utilize them in conference halls & buildings to build them noise-free.
  • 8. www.entrepreneurindia.co Properties of Porcelain Insulator Property : Value (Approximate) Dielectric Strength : 60 kV / cm Compressive Strength : 70,000 Kg / cm2 Tensile Strength : 500 Kg / cm2
  • 9. www.entrepreneurindia.co Technology  Composite Insulation for Reliability Centered Design of compact HVAC & HVDC  Design Aspects of UHVDC Equipment  Microwave Drying and the green properties of high-voltage porcelain Insulators  Silicone Rubber for Electrical Insulators
  • 10. www.entrepreneurindia.co Manufacturing Process: The first process is weighing of all raw materials for a batch system wherever the higher than materials from the storage bins when crushing & grinding and pulverizing to the required fineness are weighed because the required composition and thenceforth directly plunged into a ball mill. The slip is then passed through electro-magnets before discharging in to the provocative tanks for more feeding to the filter press. Within the filter presses, the clay cakes are shaped and more established the needing pug mill to from blanks. These blanks are then formed as insulators. Later the insulators are dried within the drying chambers and so glazed by the manual method. When Glazing, the insulators are loaded on the kiln-cars when careful scrutiny. Related Videos: - Electrical, Electronic Industries and Power Projects
  • 11. www.entrepreneurindia.co Finally the material is then sorted out by the quality control experts and sent for electrical testing. Insulators, which pass through the electrical tests, are sent for assembly with metal parts. After curing insulators are again tested for electro-Mechanical properties and are packed and sent to the warehouse.  Milling  Filtering  Extruding  Shaping  Glazing  Firing
  • 12. www.entrepreneurindia.co Advantages of Porcelain Insulators:  Environmental friendly. At its disposal, the porcelain insulator is not dangerous waste  In comparison to the polymer, electrical strength of porcelain is higher: 25+ kV/mm v. 20 kV/mm at the polymer  The porcelain insulator has demonstrably higher resistance to degradation of the surface, does not degrade or carbonate during charges; the conductive path is created very slowly in comparison of the surface of a composite-material insulator  The ceramic material is resistant to rodents, termites, birds and other animals capable of compromising the integrity of polymers
  • 13. www.entrepreneurindia.co  The porcelain insulator has a wide scope of application: Contactors, disconnections, equipment transformers, condensers, and grommets also with extreme surface, atypical insulators (filters)  The porcelain insulator is suitable for extreme hot/cold changes in the environment. It is suitable for environments with dust, salt and high moisture, or for combination of all of the above  The ceramic material offers very high mechanical strength under pressure and hardness  The design is modified to suit the environment
  • 14. www.entrepreneurindia.co Market Outlook The market for electric insulator is expected to grow at a CAGR of approximately 7.81% during the forecast period of 2020 – 2025. With rapid integration of renewables and distributed technologies onto the grid, utilities are increasingly upgrading their existing infrastructure. The development of renewable-based power generation is expected to result in the expansion of T&D infrastructure, resulting in an increase in demand for electric insulators over the coming years. However, the increasing adoption of underground cables, over overhead, in the T&D infrastructure, is expected to hinder the growth of the demand for electric insulators, in the long run.
  • 15. www.entrepreneurindia.co Increasing investments in T&D networks, refurbishment of the existing grid networks, and growing adoption of renewable energy sources across the globe are likely to drive the electric insulator market. Increasing investments in smart grid projects and growing demand for HVDC transmission projects can lead to opportunities in the electric insulator market.
  • 16. www.entrepreneurindia.co Increasing Demand for Ceramic/Porcelain Type Insulators The ceramic insulators usually have a higher dielectric constant, that doesn't vary abundant with variable temperature, unlike glass, that conducts a lot of electricity at elevated temperatures, i.e., the insulator constant of glass varies with temperature. The demand for ceramic electrical insulators is expected to be driven by the increasing transmission and distribution network, supported by growing energy consumption, penetration of renewables within the world energy mix, among varied alternative factors.
  • 17. www.entrepreneurindia.co It is expected that by 2022, the renewable energy capacity growth would be as high as 90%, out of that a significant fraction is probably going to return from big utility-scale projects, which, successively could be a positive indicator for the transmission and distribution market, and consequently a bright market outlook for the ceramic electric insulators within the returning years.
  • 18. www.entrepreneurindia.co Asia Pacific: The Fastest Growing Market for Electric Insulator Market The Asia Pacific is estimated to be the fastest growing marketplace for electrical insulator market in 2023 and is projected to grow at the very best CAGR throughout the forecast period. Increase in population, urbanization, and therefore the growth of the industrial sector have increased the demand for power in countries such as China and India. The government of Asia Pacific countries is going to develop a lot of electrical grid and power generation capacity, which might any boost the demand for insulator within the region. Therefore, increasing demand for power and up gradation of existing electrical infrastructure is anticipated to boost the electrical insulator demand in the region.
  • 19. www.entrepreneurindia.co Key players  Meister International  National Switchgears  ZPE ZAPEL  Power-grid Switchgears  PPC Insulators  Yigang Precision Ceramics  ABB Ltd. (Switzerland),  Aditya Birla Nuvo Ltd. (India),  General Electric, Siemens AG (Germany),
  • 22. www.entrepreneurindia.co Project at a Glance COST OF PROJECT MEANS OF FINANCE Particulars Existing Proposed Total Particulars Existing Propose d Total Land & Site Development Exp. 0.00 71.90 71.90Capital 0.00 934.87 934.87 Buildings 0.00 1651.001651.00Share Premium 0.00 0.00 0.00 Plant & Machineries 0.00 927.00 927.00 Other Type Share Capital 0.00 0.00 0.00 Motor Vehicles 0.00 15.00 15.00Reserves & Surplus 0.00 0.00 0.00 Office Automation Equipments 0.00 163.00 163.00Cash Subsidy 0.00 0.00 0.00 Technical Knowhow Fees & Exp. 0.00 30.00 30.00 Internal Cash Accruals 0.00 0.00 0.00 Franchise & Other Deposits 0.00 0.00 0.00 Long/Medium Term Borrowings 0.00 2804.62 2804.6 2 Preliminary& Pre- operative Exp 0.00 1.50 1.50Debentures / Bonds 0.00 0.00 0.00 Provision for Contingencies 0.00 91.00 91.00 Unsecured Loans/Deposits 0.00 0.00 0.00 Margin Money - Working Capital 0.00 789.09 789.09 TOTAL 0.00 3739.493739.49TOTAL 0.00 3739.49 3739.4 9
  • 23. www.entrepreneurindia.co Project at a Glance Year Annualised Book Value Debt Divide nd Retained Earnings Payou t Probabl e Market Price P/E Ratio Yield Price/ Book Value EPS CEPS Per Share Per Share Per Share No.of Times US$ US$ US$ US$ US$ % US$ % US$ % 1- 2 605.37 965.67 615.3 7 2400.0 0 0.00 100.00 605.3 7 0.00 605.37 1.00 0.00 2-3 870.26 1186.87 1485. 63 1800.0 0 0.00 100.00 870.2 6 0.00 870.26 1.00 0.00 3-4 1141.8 8 1420.39 2627. 52 1200.0 0 0.00 100.00 1141. 88 0.00 1141.8 8 1.00 0.00 4-5 1408.2 9 1653.53 4035. 81 600.00 0.00 100.00 1408. 29 0.00 1408.2 9 1.00 0.00 5-6 1667.4 2 1883.59 5703. 23 0.00 0.00 100.00 1667. 42 0.00 1667.4 2 1.00 0.00
  • 24. www.entrepreneurindia.co Project at a Glance Year D. S. C. R. Debt / - Deposi ts Debt Equity as- Equity Total Net Worth Retur n on Net Worth Profitability Ratio Assets Turnov er Ratio Curre nt Ratio Individ ual Cumula tive Overa ll GPM PBT PAT Net Contri butio n P/V Ratio (Number of times) (Number of times) % % % % % % Initi al 3.00 3.00 1- 2 1.39 1.39 1.49 1.49 4.74 4.68 % 2.55% 1.72% 3516. 11 10.70 % 3.82 1.10 2-3 1.68 1.53 0.73 0.73 3.16 5.13 % 3.27% 2.12% 3603. 68 9.40% 3.99 1.18 3-4 2.04 1.69 2.04 0.33 0.33 2.23 5.44 % 3.81% 2.44% 4106. 63 9.38% 4.01 1.27 4-5 2.47 1.86 0.12 0.12 1.66 5.65 % 4.21% 2.67% 4609. 57 9.35% 3.95 1.37 5-6 2.99 2.04 0.00 0.00 1.28 5.79 % 4.50% 2.85% 5112. 51 9.34% 3.84 1.58
  • 25. www.entrepreneurindia.co Project at a Glance BEP BEP - Maximum Utilisation Year 5 Cash BEP (% of Installed Capacity) 46.22% Total BEP (% of Installed Capacity) 50.18% IRR, PAYBACK and FACR Internal Rate of Return .. ( In %age ) 29.48% Payback Period of the Project is ( In Years ) 2 Years 3 Months Fixed Assets Coverage Ratio ( No. of times ) 32.010
  • 26. www.entrepreneurindia.co 1. What is Porcelain Insulators Manufacturing industry ? 2. How has the Porcelain Insulators Manufacturing industry performed so far and how will it perform in the coming years ? 3. What is the Project Feasibility of Porcelain Insulators Manufacturing Plant ? 4. What are the requirements of Working Capital for setting up Porcelain Insulators Manufacturing plant ? Major Queries/Questions Answered in the Report?
  • 27. 5. What is the structure of the Porcelain Insulators Manufacturing Business and who are the key/major players ? 6. What is the total project cost for setting up Porcelain Insulators Manufacturing Business? 7. What are the operating costs for setting up Porcelain Insulators Manufacturing plant ? 8. What are the machinery and equipment requirements for setting up Porcelain Insulators Manufacturing plant ? www.entrepreneurindia.co
  • 28. 9. Who are the Suppliers and Manufacturers of Plant & Machinery for setting up Porcelain Insulators Manufacturing plant ? 10. What are the requirements of raw material for setting up Porcelain Insulators Manufacturing plant ? 11. Who are the Suppliers and Manufacturers of Raw materials for setting up Porcelain Insulators Manufacturing Business? 12. What is the Manufacturing Process of Porcelain Insulators? www.entrepreneurindia.co
  • 29. www.entepreneurindia.co 13. What is the total size of land required for setting up Porcelain Insulators Manufacturing plant ? 14. What will be the income and expenditures for Porcelain Insulators Manufacturing Business? 15. What are the Projected Balance Sheets of Porcelain Insulators Manufacturing plant ? 16. What are the requirement of utilities and overheads for setting up Porcelain Insulators Manufacturing plant? 17. What is the Built up Area Requirement and cost for setting up Porcelain Insulators Manufacturing Business?
  • 30. 18. What are the Personnel (Manpower) Requirements for setting up Porcelain Insulators Manufacturing Business? 19. What are Statistics of Import & Export for Porcelain Insulators? 20. What is the time required to break-even of Porcelain Insulators Manufacturing Business? 21.What is the Break-Even Analysis of Porcelain Insulators Manufacturing plant? 22.What are the Project financials of Porcelain Insulators Manufacturing Business? www.entepreneurindia.co
  • 31. 23. What are the Profitability Ratios of Porcelain Insulators Manufacturing Project? 24. What is the Sensitivity Analysis-Price/Volume of Porcelain Insulators Manufacturing plant? 25. What are the Projected Pay-Back Period and IRR of Porcelain Insulators Manufacturing plant? 26. What is the Process Flow Sheet Diagram of Porcelain Insulators Manufacturing project? www.entrepreneurindia.co
  • 32. 27. What are the Market Opportunities for setting up Porcelain Insulators Manufacturing plant? 28. What is the Market Study and Assessment for setting up Porcelain Insulators Manufacturing Business? 29. What is the Plant Layout for setting up Porcelain Insulators Manufacturing Business? www.entrepreneurindia.co
  • 33. Table of Contents of the Project Report www.entrepreneurindia.co
  • 34. www.entrepreneurindia.co 1 PROJECT LOCATION 1.1. COUNTRY PROFILE & GEOTECHNICAL SITE CHARACTERIZATION 1.1.1. General 1.1.2. Geography 1.1.3. Climate 1.1.4. Demographics 1.1.5. Arts & Culture 1.1.6. Map 1.1.7. Education 1.1.8. Economy 1.1.9. Sectoral Performance and Outlook 1.1.10. Policy Initiatives 1.1.11. Transportation 2. INTRODUCTION 3. HISTORY
  • 35. www.entrepreneurindia.co 4 PROPERTIES OF INSULATING MATERIAL 5. USES OF INSULATOR 5.1. SELECTION OF PIN INSULATOR 5.2. MOUNTING OF INSULATOR 6. COMPOSITE V/S PORCELAIN 6.1. COMPOSITE INSULATORS 6.2. PORCELAIN INSULATORS 7. TYPES OF INSULATORS 7.1. PIN INSULATOR 7.2. POST INSULATOR 7.3. SUSPENSION INSULATOR 7.4. STRAIN INSULATOR 7.5. STAY INSULATOR 7.6. SHACKLE INSULATORS
  • 36. www.entrepreneurindia.co 8. RAW MATERIALS 9. MANUFACTURING PROCESS 9.1. PROCESS DESCRIPTION 9.2. QUALITY CONTROL 10. PROCESS FLOW DIAGRAM 11. FAILURE MODE OF INSULATORS 12. POLLUTION DEPOSITION PROCESS 12.1. THE ROLE OF THE WEATHER 12.2. AIR FLASHOVER VERSUS POLLUTION FLASHOVER 12.3. HYDROPHILIC VERSUS HYDROPHOBIC INSULATORS
  • 37. www.entrepreneurindia.co 13. SUPPLIERS OF PLANT & MACHINERY 14. SUPPLIERS OF RAW MATERIAL 15. PHOTOGRAPHS/IMAGES FOR REFERENCE 15.1. MACHINERY PHOTOGRAPHS 15.2. RAW MATERIAL PHOTOGRAPHS 15.3. PRODUCT PHOTOGRAPHS 16. PLANT LAYOUT
  • 38. Project Financials • Project at a Glance Annexure • Assumptions for Profitability workings ………………………..1 • Plant Economics…………………………………………………..2 • Production Schedule………………………………………………3 • Land & Building……………………………………………….……4 Factory Land & Building Site Development Expenses www.entrepreneurindia.co
  • 39. • Plant & Machinery……………………………………………..……..5 Indigenous Machineries Other Machineries (Miscellaneous, Laboratory etc.) • Other Fixed Assets………………………………………..........….......6 Furniture & Fixtures Pre-operative and Preliminary Expenses Technical Knowhow Provision of Contingencies • Working Capital Requirement Per Month……………………….…7 Raw Material Packing Material Lab & ETP Chemical Cost Consumable Store www.entrepreneurindia.co
  • 40. • Overheads Required Per Month and Per Annum………….…….…8 Utilities & Overheads (Power, Water and Fuel Expenses etc.) Royalty and Other Charges Selling and Distribution Expenses • Salary and Wages …………………………………………....……..9 • Turnover Per Annum ……………………………………….....…10 • Share Capital…………………………………………………….....11 Equity Capital Preference Share Capital www.entrepreneurindia.co
  • 41. • Annexure 1 :: Cost of Project and Means of Finance • Annexure 2 :: Profitability and Net Cash Accruals  Revenue/Income/Realisation  Expenses/Cost of Products/Services/Items  Gross Profit  Financial Charges  Total Cost of Sales  Net Profit After Taxes  Net Cash Accruals www.entrepreneurindia.co
  • 42. www.entrepreneurindia.co • Annexure 3 :: Assessment of Working Capital requirements  Current Assets  Gross Working Capital  Current Liabilities  Net Working Capital  Working Note for Calculation of Work-in-process • Annexure 4 :: Sources and Disposition of Funds
  • 43. • Annexure 5 :: Projected Balance Sheets  ROI (Average of Fixed Assets)  RONW (Average of Share Capital)  ROI (Average of Total Assets) • Annexure 6 :: Profitability Ratios  D.S.C.R  Earnings Per Share (EPS)  Debt Equity Ratio www.entrepreneurindia.co
  • 44. • Annexure 7 :: Break-Even Analysis  Variable Cost & Expenses  Semi-Variable/Semi-Fixed Expenses  Profit Volume Ratio (PVR)  Fixed Expenses / Cost  B.E.P www.entrepreneurindia.co
  • 45. • Annexure 8 to 11 :: Sensitivity Analysis-Price/Volume  Resultant N.P.B.T  Resultant D.S.C.R  Resultant PV Ratio  Resultant DER  Resultant ROI  Resultant BEP www.entrepreneurindia.co
  • 46. • Annexure 12 :: Shareholding Pattern and Stake Status  Equity Capital  Preference Share Capital • Annexure 13 :: Quantitative Details-Output/Sales/Stocks  Determined Capacity P.A of Products/Services  Achievable Efficiency/Yield % of Products/Services/Items  Net Usable Load/Capacity of Products/Services/Items  Expected Sales/ Revenue/ Income of Products/ Services/ Items www.entrepreneurindia.co
  • 47. • Annexure 14 :: Product wise Domestic Sales Realisation • Annexure 15 :: Total Raw Material Cost • Annexure 16 :: Raw Material Cost per unit • Annexure 17 :: Total Lab & ETP Chemical Cost • Annexure 18 :: Consumables, Store etc. • Annexure 19 :: Packing Material Cost • Annexure 20 :: Packing Material Cost Per Unit www.entrepreneurindia.co
  • 48. • Annexure 21 :: Employees Expenses • Annexure 22 :: Fuel Expenses • Annexure 23 :: Power/Electricity Expenses • Annexure 24 :: Royalty & Other Charges • Annexure 25 :: Repairs & Maintenance Expenses • Annexure 26 :: Other Manufacturing Expenses • Annexure 27 :: Administration Expenses • Annexure 28 :: Selling Expenses www.entrepreneurindia.co
  • 49. • Annexure 29 :: Depreciation Charges – as per Books (Total) • Annexure 30 :: Depreciation Charges – as per Books (P & M) • Annexure 31 :: Depreciation Charges - as per IT Act WDV (Total) • Annexure 32 :: Depreciation Charges - as per IT Act WDV (P & M) • Annexure 33 :: Interest and Repayment - Term Loans • Annexure 34 :: Tax on Profits • Annexure 35 :: Projected Pay-Back Period and IRR www.entrepreneurindia.co
  • 50. Reasons for Buying our Report: • This report helps you to identify a profitable project for investing or diversifying into by throwing light to crucial areas like industry size, market potential of the product and reasons for investing in the product • This report provides vital information on the product like it’s characteristics and segmentation • This report helps you market and place the product correctly by identifying the target customer group of the product www.entrepreneurindia.co
  • 51. • This report helps you understand the viability of the project by disclosing details like machinery required, project costs and snapshot of other project financials • The report provides a glimpse of government regulations applicable on the industry • The report provides forecasts of key parameters which helps to anticipate the industry performance and make sound business decisions www.entrepreneurindia.co
  • 52. Our Approach: • Our research reports broadly cover Indian markets, present analysis, outlook and forecast for a period of five years. • The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players • We use reliable sources of information and databases. And information from such sources is processed by us and included in the report www.entrepreneurindia.co
  • 53. Scope of the Report The report titled “Market Survey cum Detailed Techno Economic Feasibility Report on Porcelain Insulators.” provides an insight into Porcelain Insulators market in India with focus on uses and applications, Manufacturing Process, Process Flow Sheets, Plant Layout and Project Financials of Porcelain Insulators project. The report assesses the market sizing and growth of the Indian Porcelain Insulators Industry. While expanding a current business or while venturing into new business, entrepreneurs are often faced with the dilemma of zeroing in on a suitable product/line. And before diversifying/venturing into any product, they wish to study the following aspects of the identified product: www.entrepreneurindia.co
  • 54. • Good Present/Future Demand • Export-Import Market Potential • Raw Material & Manpower Availability • Project Costs and Payback Period We at NPCS, through our reliable expertise in the project consultancy and market research field, have demystified the situation by putting forward the emerging business opportunity in the Porcelain Insulators sector in India along with its business prospects. Through this report we have identified Porcelain Insulators project as a lucrative investment avenue. www.entrepreneurindia.co
  • 55. Tags www.entrepreneurindia.co #porcelaininsulators #porcelaininsulator #electricinsulators #insulator #insulators #porcelain #ceramicinsulator #ceramicinsulators #porcelainbox #GlassInsulators #DetailedProjectReport #businessconsultant #BusinessPlan #feasibilityReport #NPCS #industrialproject #entrepreneurindia #startupbusiness #startupbusinessideas #businessestostart #startupideas #BusinessFeasibilityStudies #technologyindustry #feasibilityReport
  • 56. Niir Project Consultancy Services (NPCS) can provide Detailed Project Report on Porcelain Insulators www.entrepreneurindia.co See more Project Reports & Profiles BOOKS
  • 58. Take a look at Niir Project Consultancy Services on #Street View https://goo.gl/VstWkd www.entrepreneurindia.co Locate us on Google Maps https://goo.gl/maps/BKkUtq9gevT2
  • 59. www.entrepreneurindia.co Our inexhaustible Client list includes public-sector companies, Corporate Houses, Government undertaking, individual entrepreneurs, NRI, Foreign investors, non-profit organizations and educational institutions from all parts of the World. The list is just a glimpse of our esteemed & satisfied Clients. Click here to take a look https://goo.gl/G3ICjV OUR CLIENTS
  • 60. www.entrepreneurindia.co Select and Choose the Right Business Startup for You (Instant Online Project Identification and Selection) Finding the right startup business is one of the most popular subject today. Starting a business is no easy endeavor, but the time, effort, and challenges can be worth it if you succeed. To give yourself the best chance to be successful, take your time to carefully find the right business for you. We, at NPCS, endeavor to make business selection a simple and convenient step for any entrepreneur/startup. Our expert team, by capitalizing on its dexterity and decade's long experience in the field, has created a list of profitable ventures for entrepreneurs who wish to diversify or venture. The list so mentioned is updated regularly to give you a regular dose of new emerging opportunities. Visit: https://www.entrepreneurindia.co/project-identification
  • 61. www.entrepreneurindia.co Download Complete List of Project Reports:  Detailed Project Reports Visit:- https://www.entrepreneurindia.co/complete-project-list NPCS is manned by engineers, planners, specialists, financial experts, economic analysts and design specialists with extensive experience in the related industries. Our Market Survey cum Detailed Techno Economic Feasibility Report provides an insight of market in India. The report assesses the market sizing and growth of the Industry. While expanding a current business or while venturing into new business, entrepreneurs are often faced with the dilemma of zeroing in on a suitable product/line.
  • 62. And before diversifying/venturing into any product, they wish to study the following aspects of the identified product:  Good Present/Future Demand  Export-Import Market Potential  Raw Material & Manpower Availability  Project Costs and Payback Period The detailed project report covers all aspect of business, from analyzing the market, confirming availability of various necessities such as Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics, Production Schedule, www.entrepreneurindia.co
  • 63. www.entrepreneurindia.co Working Capital Requirement, uses and applications, Plant Layout, Project Financials, Process Flow Sheet, Cost of Project, Projected Balance Sheets, Profitability Ratios, Break Even Analysis. The DPR (Detailed Project Report) is formulated by highly accomplished and experienced consultants and the market research and analysis are supported by a panel of experts and digitalized data bank. We at NPCS, through our reliable expertise in the project consultancy and market research field, have demystified the situation by putting forward the emerging business opportunity in India along with its business prospects……Read more
  • 64. Contact us NIIR PROJECT CONSULTANCY SERVICES 106-E, Kamla Nagar, Opp. Spark Mall, New Delhi-110007, India. Email: npcs.ei@gmail.com , info@entrepreneurindia.co Tel: +91-11-23843955, 23845654, 23845886 Mobile: +91-9097075054, 8800733955 Fax: +91-11-23845886 Website : www.entrepreneurindia.co , www.niir.org Take a look at NIIR PROJECT CONSULTANCY SERVICES on #StreetView https://goo.gl/VstWkd www.entrepreneurindia.co
  • 65. An ISO 9001:2015 Company www.entrepreneurindia.co
  • 66. o One of the leading reliable names in industrial world for providing the most comprehensive technical consulting services o We adopt a systematic approach to provide the strong fundamental support needed for the effective delivery of services to our Clients’ in India & abroad www.entrepreneurindia.co Who are we?
  • 67. We at NPCS want to grow with you by providing solutions scale to suit your new operations and help you reduce risk and give a high return on application investments. We have successfully achieved top-notch quality standards with a high level of customer appreciation resulting in long lasting relation and large amount of referral work through technological breakthrough and innovative concepts. A large number of our Indian, Overseas and NRI Clients have appreciated our expertise for excellence which speaks volumes about our commitment and dedication to every client's success. www.entrepreneurindia.co
  • 68. We bring deep, functional expertise, but are known for our holistic perspective: we capture value across boundaries and between the silos of any organization. We have proven a multiplier effect from optimizing the sum of the parts, not just the individual pieces. We actively encourage a culture of innovation, which facilitates the development of new technologies and ensures a high quality product. www.entrepreneurindia.co
  • 69. o Project Identification o Detailed Project Reports/Pre-feasibility Reports o Market Research Reports o Business Plan o Technology Books and Directory o Industry Trend o Databases on CD-ROM o Laboratory Testing Services o Turnkey Project Consultancy/Solutions o Entrepreneur India (An Industrial Monthly Journal) www.entrepreneurindia.co What do we offer?
  • 70. o We have two decades long experience in project consultancy and market research field o We empower our customers with the prerequisite know-how to take sound business decisions o We help catalyze business growth by providing distinctive and profound market analysis o We serve a wide array of customers , from individual entrepreneurs to Corporations and Foreign Investors o We use authentic & reliable sources to ensure business precision www.entrepreneurindia.co How are we different ?
  • 71. Our Approach www.entrepreneurindia.co Requirement collection Thorough analysis of the project Economic feasibility study of the Project Market potential survey/research Report Compilation
  • 72. Who do we Serve? o Public-sector Companies o Corporates o Government Undertakings o Individual Entrepreneurs o NRI’s o Foreign Investors o Non-profit Organizations, NBFC’s o Educational Institutions o Embassies & Consulates o Consultancies o Industry / trade associations www.entrepreneurindia.cowww.niir.org
  • 73. Sectors We Cover o Ayurvedic And Herbal Medicines, Herbal Cosmetics o Alcoholic And Non Alcoholic Beverages, Drinks o Adhesives, Industrial Adhesive, Sealants, Glues, Gum & Resin o Activated Carbon & Activated Charcoal o Aluminium And Aluminium Extrusion Profiles & Sections, o Bio-fertilizers And Biotechnology o Breakfast Snacks And Cereal Food o Bicycle Tyres & Tubes, Bicycle Parts, Bicycle Assembling www.entrepreneurindia.cowww.niir.org
  • 74. Sectors We Cover Cont… o Bamboo And Cane Based Projects o Building Materials And Construction Projects o Biodegradable & Bioplastic Based Projects o Chemicals (Organic And Inorganic) o Confectionery, Bakery/Baking And Other Food o Cereal Processing o Coconut And Coconut Based Products o Cold Storage For Fruits & Vegetables o Coal & Coal Byproduct www.entrepreneurindia.cowww.niir.org
  • 75. Sectors We Cover Cont… o Copper & Copper Based Projects o Dairy/Milk Processing o Disinfectants, Pesticides, Insecticides, Mosquito Repellents, o Electrical, Electronic And Computer based Projects o Essential Oils, Oils & Fats And Allied o Engineering Goods o Fibre Glass & Float Glass o Fast Moving Consumer Goods o Food, Bakery, Agro Processing www.entreprneurindia.cowww.niir.org
  • 76. Sectors We Cover Cont… o Fruits & Vegetables Processing o Ferro Alloys Based Projects o Fertilizers & Biofertilizers o Ginger & Ginger Based Projects o Herbs And Medicinal Cultivation And Jatropha (Biofuel) o Hotel & Hospitability Projects o Hospital Based Projects o Herbal Based Projects o Inks, Stationery And Export Industries www.entrepreneurindia.cowww.niir.org
  • 77. Sectors We Cover Cont… o Infrastructure Projects o Jute & Jute Based Products o Leather And Leather Based Projects o Leisure & Entertainment Based Projects o Livestock Farming Of Birds & Animals o Minerals And Minerals o Maize Processing(Wet Milling) & Maize Based Projects o Medical Plastics, Disposables Plastic Syringe, Blood Bags o Organic Farming, Neem Products Etc. www.entrepreneurindia.cowww.niir.org
  • 78. Sectors We Cover Cont… o Paints, Pigments, Varnish & Lacquer o Paper And Paper Board, Paper Recycling Projects o Printing Inks o Packaging Based Projects o Perfumes, Cosmetics And Flavours o Power Generation Based Projects & Renewable Energy Based Projects o Pharmaceuticals And Drugs o Plantations, Farming And Cultivations o Plastic Film, Plastic Waste And Plastic Compounds o Plastic, PVC, PET, HDPE, LDPE Etc. www.entrepreneurindia.cowww.niir.org
  • 79. Sectors We Cover Cont… o Potato And Potato Based Projects o Printing And Packaging o Real Estate, Leisure And Hospitality o Rubber And Rubber Products o Soaps And Detergents o Stationary Products o Spices And Snacks Food o Steel & Steel Products o Textile Auxiliary And Chemicals www.entrepreneurindia.cowww.niir.org
  • 80. Sectors We Cover Cont… o Township & Residential Complex o Textiles And Readymade Garments o Waste Management & Recycling o Wood & Wood Products o Water Industry(Packaged Drinking Water & Mineral Water) o Wire & Cable www.entrepreneurindia.cowww.niir.org
  • 82. www.entrepreneurindia.co To get a detailed scenario of the industry along with its structure and classification To provide a comprehensive analysis of the industry by covering aspects like: Growth drivers of the industry Latest market trends Insights on regulatory framework SWOT Analysis Demand-Supply Situation Foreign Trade Porters 5 Forces Analysis www.niir.org
  • 83. www.entrepreneurindia.co To provide forecasts of key parameters which helps to anticipate the industry performance To help chart growth trajectory of a business by detailing the factors that affect the industry growth To help an entrepreneur/manager in keeping abreast with the changes in the industry To evaluate the competitive landscape of the industry by detailing: Key players with their market shares Financial comparison of present players www.niir.org
  • 84. www.entrepreneurindia.co Venturist/Capitalists Entrepreneur/Companies Industry Researchers Investment Funds Foreign Investors, NRI’s Project Consultants/Chartered Accountants Banks Corporates Click here for list www.niir.org
  • 85. www.entrepreneurindia.co Online Research Industry Journals Secondary Research Primary Research Industry Experts Industry Industry Sources Associations Companies Surveys One-on-one Interactions Databases www.niir.org
  • 86. www.entrepreneurindia.co Present Status (Indian & Global) Macro Environment Indian Market Outlook & Forecasts (5Years) Demand Assessment SWOT & Porters Analysis Internal Market Analysis www.niir.org
  • 87. www.entrepreneurindia.co Our research team comprises of experts from various financial fields: MBA’s Industry Researchers Financial Planners Research veterans with decades of experience www.niir.org
  • 88. www.entrepreneurindia.co •1. Overview •2. Market Analysis 2.1Growth Drivers 2.2Emerging Trends in the Industry 2.3Regulatory Framework 2.4SWOT Analysis 2.5Herfindahl–Hirschman Index (HHI) •3. Market Forecasts •4. Key Players www.niir.org
  • 89. www.entrepreneurindia.co 5. Key Financials and Analysis 5.1 Contact Information 5.2 Key Financials 5.3 Financial comparison 6. Industry Size & Outlook www.niir.org
  • 90. www.entrepreneurindia.co Take a look at NIIR PROJECT CONSULTANCY SERVICES on #Street View https://goo.gl/VstWkd www.niir.org
  • 91. Contact us NIIR PROJECT CONSULTANCY SERVICES 106-E, Kamla Nagar, Opp. Spark Mall, New Delhi-110007, India. Email: npcs.ei@gmail.com , info@entrepreneurindia.co Tel: +91-11-23843955, 23845654, 23845886 Mobile: +91-9097075054, 8800733955 Fax: +91-11-23845886 Website : www.entrepreneurindia.co , www.niir.org Take a look at NIIR PROJECT CONSULTANCY SERVICES on #StreetView https://goo.gl/VstWkd www.entrepreneurindia.co
  • 93. For more information, visit us at: www.niir.org www.entrepreneurindia.co www.entrepreneurindia.co