O&J Denmark had the idea to re-work dies and rolls over three decades ago with an intention to assist the market demand to grind and re-countersink worn dies into ‘as-new’ dies at a time when dies were very expensive.
The St. John’s Newfoundland plant of Canada Bread Atlantic, (one of Canada’s largest producers of bread and other flour-based products) processes more than 30,500 tonnes of flour annually, requiring an efficient, low-maintenance system to sift the flour upstream of blending and baking operations
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Though the environment agency no-longer uses the PPG's they highlight the need to maintain drainage. Those offering services need to understand how pollution can impact them if they fail to offer the expected level of service
The St. John’s Newfoundland plant of Canada Bread Atlantic, (one of Canada’s largest producers of bread and other flour-based products) processes more than 30,500 tonnes of flour annually, requiring an efficient, low-maintenance system to sift the flour upstream of blending and baking operations
Small Businesses: Making money from waste , From trash to treasue
Construction Material Machinery, Brick and mortar business, Paver (flooring), Roof,Flooring machinery
Small enterprises, environment friendly, using(recycling) waste tp produce utility products like paper pencils, paper, paper pens, polymer pencils, bricks, roofing tiles,
We are a Georgia based plastic container supply and distribution company. Our goal is to provide high quality new and used industrial packaging products to our valued customers. We are affiliated with a lot of local and nationwide recyclers, manufactures, distributors and re-conditioners of industrial packaging products.
Though the environment agency no-longer uses the PPG's they highlight the need to maintain drainage. Those offering services need to understand how pollution can impact them if they fail to offer the expected level of service
Recycling paper , office sheets, newspaper, notebook, cotton waste, from 10 Kgs. a day to 10 Tonnes.
From your Trash can to Tissue paper , notebook, files
If your company needs to submit a Commercial Garden Turf Preservation Proposal Powerpoint Presentation Slides look no further. Our researchers have analyzed thousand of proposals on this topic for effectiveness and conversion. Just download our template add your company data submit to your client for a positive response. https://bit.ly/3ce8aB6
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Abco was given the opportunity to work alongside Mandoon Estate, which is WA's most awarded boutique winery and brewery to revolutionise their cleaning system and provide the training needed to keep the property pristine.
Degrémont Australia works with food and beverage clients to identify safe, reliable and well-priced solutions to keep water consumption under control.
http://www.degremont.com.au/
CEO Arni Oddur Thordarson and EVP Innovation Anna Kristin Palsdottir presented on how Marel strives to be the digital partner of choice for the food processing industry, and to enable its customers to sustainably maximize value creation by providing the platform for interconnectivity and optimization.
Pulling up at Vigan’s gates in Nivelles, just outside Brussels, there is not much initially to catch the eye. Other than the company name and logo above the entrance, and the knowledge gleaned from its website that the facility contains 10,000 m2 of floor space, there is little to give away what kind of company lives and works within.
Recycling paper , office sheets, newspaper, notebook, cotton waste, from 10 Kgs. a day to 10 Tonnes.
From your Trash can to Tissue paper , notebook, files
If your company needs to submit a Commercial Garden Turf Preservation Proposal Powerpoint Presentation Slides look no further. Our researchers have analyzed thousand of proposals on this topic for effectiveness and conversion. Just download our template add your company data submit to your client for a positive response. https://bit.ly/3ce8aB6
Recycling of worn-out tires and general mechanical rubber goods with the purpose of receipt of rubber granules which are also called rubber crumb and manufacturing of floor coverings and other types of coverings made from rubber crumb.
Abco was given the opportunity to work alongside Mandoon Estate, which is WA's most awarded boutique winery and brewery to revolutionise their cleaning system and provide the training needed to keep the property pristine.
Degrémont Australia works with food and beverage clients to identify safe, reliable and well-priced solutions to keep water consumption under control.
http://www.degremont.com.au/
CEO Arni Oddur Thordarson and EVP Innovation Anna Kristin Palsdottir presented on how Marel strives to be the digital partner of choice for the food processing industry, and to enable its customers to sustainably maximize value creation by providing the platform for interconnectivity and optimization.
Pulling up at Vigan’s gates in Nivelles, just outside Brussels, there is not much initially to catch the eye. Other than the company name and logo above the entrance, and the knowledge gleaned from its website that the facility contains 10,000 m2 of floor space, there is little to give away what kind of company lives and works within.
Prospect regarding waste water solutions and equipment. INDUSTRIAL WASTE, URBAN SEWAGE, SPECIFIC
EQUIPMENT, PROCESS WATER, ANAEROBIC WASTE TREATMENT, SLUDGE MANAGMENT, MEMBRANE SYSTEMS
The tropical island paradise of Zanzibar is most well known for its beaches, sea life and spice trade. Since the times of the spice trade, the port has been an integral part of the island and the ships are still bringing in containers of cargo to the varied industries on the island.
At luxury hotels, a concierge helps ensure a guest’s
stay is a pleasant, memorable one. With one call, the
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hard-to-find concert tickets. But what do you do if
the Cat® marine engine on your 100-foot yacht needs
maintenance? Read how Caterpillar is helping the European Bulk Transshipment Company to manage operations at the port of Rotterdam, Netherlands.
Belgian-based Vigan Engineering designs and manufactures port equipment for dry bulk handling and is widely recognized throughout the world as an expert in pneumatic bulk handling technology.
Kelvion is a global supplier of Heat Exchangers.
This is the brochure about the Market Segement Oil & Gas and the equipment that Kelvion can supply there. It describes the value chain and where the equipment can be used
Air Fin Coolers, Plate Heat Exchangers, Welded Plate-Bloc Heat Exchangers (WPBHE), API 810, API 662, API 667, API 661.
Peter Marsh & Sons Ltd has been trading since 1837 and will be entering its 178th year of business in 2015. The company is still owned by the Marsh Family, with Simon Marsh being Chairman, and his son Peter being Chief Executive since 2001. This family lead and professional management approach has allowed the company to survive and prosper with the business model standing the test of time and proving to be successful.
In our annual end of year company profile section, Milling and Grain invited advertisers to share thoughts about the industry in 2015, as well as specific company details achievements and plans for the year ahead. We wish to thank all of our advertisers for their continued support and offer our sincere congratulations for what has hopefully been a prosperous year for you. We look forward to serving you in 2016.
Water, a vital resource, critical to health and the environment. A major challenge for the 21st century. Understanding the water challenges our customers face, anticipating their expectations, innovating and containing costs: we strive to achieve the same goal committed together to water, a source of life.
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Macroeconomics- Movie Location
This will be used as part of your Personal Professional Portfolio once graded.
Objective:
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2. MILL MAINTAINANCE
Getting your dies and rolls
re-worked locally to global
standards
by Leif Wolf, Director, O&J Hojtryk AS, Denmark
O
&J Denmark had the idea to
re-work dies and rolls over three
decades ago with an intention
to assist the market demand to grind and
re-countersink worn dies into ‘as-new’
dies at a time when dies were very
expensive.
installed properly with particular attention
being paid to positioning of the roll assembly
correctly against the die production surface.
Failing to fit machines properly can result in
non-uniform wear in the ring die and nonuniform pellets.
The machines used for this work could
not be bought at the time so we undertook
the challenge to design, develope and manufacture such equipment ourselves.
Since then many others and some
from different perspectives have come up.
However, O&J has been at the very forefront of this industry and still is.
Clients of interest include:
• Feedmills - for livestock such as pigs,
poultry and cattle, shrimp feed
• Bio/wood mills including palm fibre mills
• Waste mills
• Others
The benefits from die- and rollrefurbishment include:
• Increases life time of pelleting
equipment
• Increase throughput
• Significant reduces power usage
• Securing higher pellet quality
A feedmill is only as strong as its weakest
link. Each machine has to work as its best.
Investing time and money in feed formulation can be quickly written off if the
pelleting machinery used isn’t up to scratch.
O&J Denmark has been able to establish
a strong brand in the marketplace, servicing
clients over very long distances.
Thanks to great trust from all our clients
we can offer a full re-working set up including logistic solutions.
The mills book all shipments directly to
our freight forwarding company operating
in their region, bringing dies and rolls to our
re-working center in Esbjerg, Denmark and
returning with the same afterwards.
Simple but highly effective – mills pay
no waste time!, 1 click and the goods are
booked and automatically returned again
when the re-work is complete.
In other regions throughout the g-lobe
this may be different due to existing infrastructure, labour cost etc.
At the re-working center dies and rolls
are checked on arrival, their actual worn
condition, any damage, etc, with assessment
of how re-working would be or not be
profitable to the client.
It is a partnership. If a die is wrongly worn
a contact shall follow from here giving a note
to the client helping him back on track again.
For example, a good client is a mill
running controlled production systems and
therefore will have a controlled degradation
Installation and usage
From the start, machines need to be
Die- and roll-refurbishment
of wear parts. It is worth remembering that
a full refurbishment and cost will depend on
the work required.
Deciding when to ship a die for re-working is always a balance. Ultimately it comes
down to a choice between controlled maintenance versus damaged based maintenance.
A full refurbishment includes cleaning
the die and checking for cracks by using the
O&J HPJC21 High-Press Blowout System by
means of water only – and without chemicals. The advantage of using this method is
that the water is strong enough, blowing out
with 1.250BAR/aprox 17,000PSI, to dislodge
stubborn material without harming the press
channels.
Next, comes grinding the die production
surface, skimming level and machining using
the O&J DG1700-1 grinding machine specifically designed for dies and rolls.
Finally, having it re-counter sunk again
by using the O&J CSV14-3 counter sinking
machine for ring dies.
Differences between regions
In the northern states of Europe and
Scandinavia, mills generally carry out reworking to both ring dies and rolls.
Ring dies get re-grounded, re-counter
sunk and cleaned up - schematically dies
get re-worked two or three times a
lifetime, depending to production and die
condition.
Rolls are normally ground the first time
and then given a new roll shell the next
time. Also, items such as axles, bearings,
cover plates and seal collars are cleaned up
3. 35 | January - February 2014
and controlled before re-assembling which
includes a new roll shell.
In other regions throughout the globe,
this may be different due to existing infrastructure, labour cost, etc.
However, we register from those other
regions an ever growing interest using our
techniques and machines to set up service
centers for re-working. We invest great interest in being at their service – working together
facing a common future and possibility.
A fine example is that a year ago we
fulfilled delivery of technical equipment
to the Philippines for a local service
Grain
centre in Cebu, which is now giving such
re-working possibilities to local mills in
that region. Even though there have been
a few obstacles to overcome, the region
shows great interest in the local set-up
having their dies and rolls re-worked
there and generally following the same
ideas as we operate here.
Apart from Europe, O&J machines are
in operation in India, Thailand, Singapore,
Korea, China, USA and Canada and there’s
more to come – O&J is creating a future
together with dedicated clients throughout
the globe.
More
&Feed millinG technoloGy
inforMation:
O&J Højtryk A/S
Tel: +45 75 14 22 55
Fax: +45 82 28 91 41
Email: info@oj-hojtryk.dk
Website: www.oj-hojtryk.dk
Empower your employees with tools and
problem-solving skills at IAOM’s Fundamentals
of Milling I and II courses, offered at Ocrim’s
International School of Milling Technology in
Cremona, Italy.
Fundamentals of Milling I: March 17-21
Fundamentals of Milling II: March 24-28
Die and roll re-working machines
Technical training courses that combine lectures and discussions
with hands-on laboratory and pilot-scale milling exercises.
Experience this unique learning environment where classroom,
lab, manufacturing plant, and pilot mill all come together.
International Association of Operative Millers
10100 W. 87th Street, Suite 306
Overland Park, KS 66212 USA
T: +1 913-338-3377 | F: +1 913-338-3553
E: info@iaom.info
For more information, visit: www.iaom.info/education
www.oj-hojtryk.dk
Phone: +45 75 14 22 55
Fax: +45 82 28 91 41
mail: info@oj-hojtryk.dk
O&J Højtryk A/S
Ørnevej 1, DK-6705
Esbjerg Ø
CVR.: 73 66 86 11
M
4. LINKS
January - February 2014
This digital Re-print is part of the January | February 2014 edition of Grain & Feed
Milling Technology magazine.
Content from the magazine is available to view free-of-charge, both as a full
online magazine on our website, and as an archive of individual features on
the docstoc website.
Please click here to view our other publications on www.docstoc.com.
first published in 1891
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Having no choice
is not reasonable
The quest for a healthier
snack
Design of an
efficient intake
pit dedusting
system
Silos special:
Bulk storage
challenges
•
Contact the GFMT Team
•
Subscribe to GFMT
NIR:
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Keep running
costs down
the state-of-the-art in
technology
•
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In this issue:
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• See the full issue
Production control in
rapeseed processing
using NIR technology
operating en-masse
chain conveyors
•
Getting your
dies and rolls
re-worked
locally to global
standards
INCORPORATING PORTS, DISTRIBUTION AND FORMULATION
A subscription magazine for the global flour & feed milling industries - first published in 1891
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