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Long tubes (PIPE DS4.000C9)
Long pipes measure 30 to 40 inches in length, the bore is
around 7 inches and OD around 8 inches
with a counterbore in Each side
1.Find hard jaws
2.Find a plate that is smaller that OD, make sure it fits on a
big livesaver and has a 30 degree angle
3.Put part in jaws, put plate in front to hold it, put TIR as best
u can, even if u have a lot of material.
4.Cut some material until arm rest fits.
5.Put arm rest, face, do small counterbore until plate fits or
finish counterbore and put plate, make sure that is safe to
run, that plate will not break, bend and have enough
material inside to hold.
6.Finish OD and pilot on faster speed use big insert to cut a
lot of material and smaller insert to finish, if the tower does
not fit well to finish, DO OD and finish pilot using an insert
backwards and putting insert in the backside of tower.
7.You may be able to avoid cutting the bore and may be able
to leave extra material on OD, ask your supervisor

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Long pipes machinist manual

  • 1. Long tubes (PIPE DS4.000C9) Long pipes measure 30 to 40 inches in length, the bore is around 7 inches and OD around 8 inches with a counterbore in Each side 1.Find hard jaws 2.Find a plate that is smaller that OD, make sure it fits on a big livesaver and has a 30 degree angle 3.Put part in jaws, put plate in front to hold it, put TIR as best u can, even if u have a lot of material. 4.Cut some material until arm rest fits. 5.Put arm rest, face, do small counterbore until plate fits or finish counterbore and put plate, make sure that is safe to run, that plate will not break, bend and have enough material inside to hold. 6.Finish OD and pilot on faster speed use big insert to cut a lot of material and smaller insert to finish, if the tower does not fit well to finish, DO OD and finish pilot using an insert backwards and putting insert in the backside of tower. 7.You may be able to avoid cutting the bore and may be able to leave extra material on OD, ask your supervisor