Laurence Robinson
E.ON Technologies (Ratcliffe) Limited
CO2QUEST
Outline
 Project Overview – FP7 OCTAVIUS
 Sub Project 1 - Modelling & Support Activities
 Sub Project 3 – DMXTM Process
 Sub Project 2 – Pilot Plant Demonstration
 Summary
2
OCTAVIUS – Project Overview
 Optimisation of CO2 Capture Technology Allowing
Verification and Implementation at Utility Scale
 FP7 Project (Call DG Energy 2011)
 Start-up: 01/03/2012
 Duration : 60 Months
 Coordinator IFPEN
 Total Budget: 13.56 M€
 EU Funding: 7.96 M€
Kick-off Meeting on 13-14 March 2012 in Solaize
3
17 Partners + 1 Sponsor
Sub-Project SP3 Sponsor: TOTAL (F)
4
OCTAVIUS – Project Overview
 Two main technical Sub-Projects
 SP2 dedicated to demonstration of operability and flexibility aspects
of first generation processes to be used for first full scale demo plant
(e.g. ROAD and Porto Tolle Projects)
 SP3 dedicated to the demonstration of the DMXTM process
 SP2 and SP3 are independent
Subprojects
 SP1 will support SP2 & SP3 and
will also include cross-cutting issues
such as benchmarking activities
5
OCTAVIUS – Project Overview
6
Demonstration supported by research, benchmarking and
scale up studies.
SP1: Modelling and Support Activities
 Objectives
 To provide necessary data, models, tools, and simulation
results for the demonstration activities in SP2 and SP3
 To study basic mechanisms as background for explaining
results in the demonstration activities
 To benchmark the demonstrated technologies and operational
features to show the potential of reduced energy requirement
and reduced costs for full scale plants
 3 main WPs
 WP11: Developing models and simulation tools
 WP12: Basic emission control studies
 including methodology for emission measurements
 WP13: Performance evaluation and basis for benchmarking
 including comparison first and second generation processes,
comparison for optimal integration
7
SP1 Current Status
 SP1
 Simulation tools defined (CO2SIM, Aspen Plus and K-Spice
for Dynamics) and are currently being compared.
 Models for MEA degradation have been developed based on
Laboratory data – now to be tuned to pilot plant results.
 Emission sampling and
methods defined towards
development of Standard
operating procedures
(SOPs)
 Methodology for
benchmarking defined.
8
SP3: Demonstration of the DMXTM process
 Objectives
 Demonstrate the DMXTM process on the ENEL pilot plant in Brindisi
 Study application of this process to coal and NGCC plants
First Evaluation (2011):
- < 2.5 GJ/tCO2
- 25 % reduction on CO2 capture cost
- validate within SP3 OCTAVIUS
9
 Phase 1 (0-18 month)
 Experimentation on ENEL & IFPEN minipilots
 Experimentation & CFD study on decantation
 First techno-economic study on a coal case
 Feed + estimation of the ENEL pilot plant revamp
 Go/no Go decision (technical + economical criteria)
 Phase 2 (18-60 month)
 Revamp & Commissionning of the ENEL pilot plant
 Demonstration of the DMXTM process (2015-2016)
 Full techno-economic study on 2 coal cases (ENEL + GDF SUEZ)
 Full techno-economic study on a NGCC case (GDF SUEZ)
SP3 Work Program
10
SP3 Current Status
 Phase 1 of Sub-Project SP3 Completed
 Experimentation on Minipilots at ENEL
and IFPEN
 Decantation studies
 First techno-economic study on a coal case
 FEED study and cost estimation for retrofit
 Potential of DMX Process confirmed
compared to MEA 30 wt% Process
 Less degradation and corrosion
 No decantation issues
 No toxicology or emissions issues
 More than 20% reduction in terms of Energy Penalty
 More than 20 % reduction in terms of CO2 avoided Cost
11
SP3 Current Status
 Go/NoGo decision meeting held on 11 December 2014
 All technical criteria reached: we need to demonstrate the process on an
industrial pilot plant to confirm its potential at scale.
 After cost estimation, it appears a large cost increase is required for the
revamp of the Brindisi pilot plant.
 We cannot launch Phase 2
 If you are interested for more information on the DMXtm
process or being involved in demonstration
Please contact Paul Broutin (paul.broutin@ifpen.fr)
12
SP2: Demonstration of operational aspects
 Objective
 Investigate through demonstration at pilot scale the open
operational aspects related to the preparation for full scale CCS
demonstration projects using first generation processes
 5 Main WPs
 WP21: Demonstration plant (Guidelines for Demos)
 WP22: Demonstration of solvent lifetime (Sovent Degradation)
 WP23: Operability (Emissions control and control systems)
 WP24: Flexibility (Dynamics and valuation of Flexibility)
 WP25: Reduction of through life costs (Integration, efficiency
improvement/modifications)
13
SP2 Pilot Plants
 TNO, Maasvlakte
0.25 tCO2/h
 EnBW, Heilbronn
0.3 tCO2/h
 ENEL, Bridisi
2.25tCO2/h
14
TNO, Maasvlakte, Netherlands
Knock-out
drum
Pre-scrubber
Absorber Stripper
15
ENEL, Brindisi, Italy
 The ENEL pilot plant has a pre-treatment setup that
allows bypass of both the DeSOX and the WESP
16
EnBW, Heilbronn, Germany
17
Low temperature sections are made from polypropylene
SP2 Current Status
 Pilot campaigns completed
 First MEA campaign at (TNO) Maasvlakte pilot plant Primarily
campaign investigating emissions control
 Second MEA campaign at (ENEL) Brindisi pilot plant Primarily
dynamics & flexibility
 Third MEA campaign at (EnBW) Heilbronn pilot plant
Primarily solvent life time study and emissions control
 Pilot campaigns remaining
 AMP/PZ campaign at (EnBW) Heilbronn pilot plant will be
completed in 2014.
Primarily for parameter testing, energy calculation and
emission testing
18
SP2: Implementing Acid Wash at TNO Pilot
 Column design
19
SP2: TNO Acid Wash Test Campaign
 TNO pilot plant results
20
NH3 conc at
Water Wash
inlet (mg/Nm3)
NH3 conc at
Water Wash
outlet
(mg/Nm3)
Acid liquid pH Liquid flow
(L/min)
10 <1 3 50-100
10 0,6 3 75
150 (spike) 1-2 3 50-75
150 (spike) ~4 3 100
11 10 5,9 75
SP2: ENEL Flexibility Campaign
Data analysis is on going, the following tests were
completed:
 Load following capability tested and Start-up time
assessed at different conditions(hot, warm, cold)
 Dynamics of components isolated and tested
 Solvent storage, decoupling CO2 capture and solvent
regeneration
 WESP impact on emissions tested, but result inconclusive
21
SP2: EnBW Solvent Life Time Campaign
 Long test campaign completed at Heilbronn Pilot Plant using MEA solvent
(finished March 2014)
 Many solvent samples taken and analysed to identify causes of degradation
and corrosion
 Emissions measured throughout campaign(FTIR) + several manual
measurements
 Acid wash tested for ammonia emission capture - similar performance to TNO
pilot plant tests
 New reclaiming technology tested – Electro-Dialysis(provided by TIPS)
22
Summary
 OCTAVIUS is focused on operational issues(solvent life,
emissions, operability, flexibility) and performance
improvement(DMX process)
 Three pilot plants provide excellent source of experimental data
 DMX process has been demonstrated at lab scale and has
potential advantages over standard MEA process
 10 Abstracts have been submitted to GHGT12 under OCTAVIUS
project – look out for us in Austin, USA!
23
Acknowledgements
The research and demonstration activities leading
to the current and future results receive funding of
the FP7 EU project OCTAVIUS
 OCTAVIUS website: www.octavius-co2.eu
24

OCTAVIUS - Optimisation of CO2 capture technology allowing verification and implementation at utility scale - Laurence Robinson at EC FP7 Projects: Leading the way in CCS implementation, London, 14-15 April 2014

  • 1.
    Laurence Robinson E.ON Technologies(Ratcliffe) Limited CO2QUEST
  • 2.
    Outline  Project Overview– FP7 OCTAVIUS  Sub Project 1 - Modelling & Support Activities  Sub Project 3 – DMXTM Process  Sub Project 2 – Pilot Plant Demonstration  Summary 2
  • 3.
    OCTAVIUS – ProjectOverview  Optimisation of CO2 Capture Technology Allowing Verification and Implementation at Utility Scale  FP7 Project (Call DG Energy 2011)  Start-up: 01/03/2012  Duration : 60 Months  Coordinator IFPEN  Total Budget: 13.56 M€  EU Funding: 7.96 M€ Kick-off Meeting on 13-14 March 2012 in Solaize 3
  • 4.
    17 Partners +1 Sponsor Sub-Project SP3 Sponsor: TOTAL (F) 4
  • 5.
    OCTAVIUS – ProjectOverview  Two main technical Sub-Projects  SP2 dedicated to demonstration of operability and flexibility aspects of first generation processes to be used for first full scale demo plant (e.g. ROAD and Porto Tolle Projects)  SP3 dedicated to the demonstration of the DMXTM process  SP2 and SP3 are independent Subprojects  SP1 will support SP2 & SP3 and will also include cross-cutting issues such as benchmarking activities 5
  • 6.
    OCTAVIUS – ProjectOverview 6 Demonstration supported by research, benchmarking and scale up studies.
  • 7.
    SP1: Modelling andSupport Activities  Objectives  To provide necessary data, models, tools, and simulation results for the demonstration activities in SP2 and SP3  To study basic mechanisms as background for explaining results in the demonstration activities  To benchmark the demonstrated technologies and operational features to show the potential of reduced energy requirement and reduced costs for full scale plants  3 main WPs  WP11: Developing models and simulation tools  WP12: Basic emission control studies  including methodology for emission measurements  WP13: Performance evaluation and basis for benchmarking  including comparison first and second generation processes, comparison for optimal integration 7
  • 8.
    SP1 Current Status SP1  Simulation tools defined (CO2SIM, Aspen Plus and K-Spice for Dynamics) and are currently being compared.  Models for MEA degradation have been developed based on Laboratory data – now to be tuned to pilot plant results.  Emission sampling and methods defined towards development of Standard operating procedures (SOPs)  Methodology for benchmarking defined. 8
  • 9.
    SP3: Demonstration ofthe DMXTM process  Objectives  Demonstrate the DMXTM process on the ENEL pilot plant in Brindisi  Study application of this process to coal and NGCC plants First Evaluation (2011): - < 2.5 GJ/tCO2 - 25 % reduction on CO2 capture cost - validate within SP3 OCTAVIUS 9
  • 10.
     Phase 1(0-18 month)  Experimentation on ENEL & IFPEN minipilots  Experimentation & CFD study on decantation  First techno-economic study on a coal case  Feed + estimation of the ENEL pilot plant revamp  Go/no Go decision (technical + economical criteria)  Phase 2 (18-60 month)  Revamp & Commissionning of the ENEL pilot plant  Demonstration of the DMXTM process (2015-2016)  Full techno-economic study on 2 coal cases (ENEL + GDF SUEZ)  Full techno-economic study on a NGCC case (GDF SUEZ) SP3 Work Program 10
  • 11.
    SP3 Current Status Phase 1 of Sub-Project SP3 Completed  Experimentation on Minipilots at ENEL and IFPEN  Decantation studies  First techno-economic study on a coal case  FEED study and cost estimation for retrofit  Potential of DMX Process confirmed compared to MEA 30 wt% Process  Less degradation and corrosion  No decantation issues  No toxicology or emissions issues  More than 20% reduction in terms of Energy Penalty  More than 20 % reduction in terms of CO2 avoided Cost 11
  • 12.
    SP3 Current Status Go/NoGo decision meeting held on 11 December 2014  All technical criteria reached: we need to demonstrate the process on an industrial pilot plant to confirm its potential at scale.  After cost estimation, it appears a large cost increase is required for the revamp of the Brindisi pilot plant.  We cannot launch Phase 2  If you are interested for more information on the DMXtm process or being involved in demonstration Please contact Paul Broutin (paul.broutin@ifpen.fr) 12
  • 13.
    SP2: Demonstration ofoperational aspects  Objective  Investigate through demonstration at pilot scale the open operational aspects related to the preparation for full scale CCS demonstration projects using first generation processes  5 Main WPs  WP21: Demonstration plant (Guidelines for Demos)  WP22: Demonstration of solvent lifetime (Sovent Degradation)  WP23: Operability (Emissions control and control systems)  WP24: Flexibility (Dynamics and valuation of Flexibility)  WP25: Reduction of through life costs (Integration, efficiency improvement/modifications) 13
  • 14.
    SP2 Pilot Plants TNO, Maasvlakte 0.25 tCO2/h  EnBW, Heilbronn 0.3 tCO2/h  ENEL, Bridisi 2.25tCO2/h 14
  • 15.
  • 16.
    ENEL, Brindisi, Italy The ENEL pilot plant has a pre-treatment setup that allows bypass of both the DeSOX and the WESP 16
  • 17.
    EnBW, Heilbronn, Germany 17 Lowtemperature sections are made from polypropylene
  • 18.
    SP2 Current Status Pilot campaigns completed  First MEA campaign at (TNO) Maasvlakte pilot plant Primarily campaign investigating emissions control  Second MEA campaign at (ENEL) Brindisi pilot plant Primarily dynamics & flexibility  Third MEA campaign at (EnBW) Heilbronn pilot plant Primarily solvent life time study and emissions control  Pilot campaigns remaining  AMP/PZ campaign at (EnBW) Heilbronn pilot plant will be completed in 2014. Primarily for parameter testing, energy calculation and emission testing 18
  • 19.
    SP2: Implementing AcidWash at TNO Pilot  Column design 19
  • 20.
    SP2: TNO AcidWash Test Campaign  TNO pilot plant results 20 NH3 conc at Water Wash inlet (mg/Nm3) NH3 conc at Water Wash outlet (mg/Nm3) Acid liquid pH Liquid flow (L/min) 10 <1 3 50-100 10 0,6 3 75 150 (spike) 1-2 3 50-75 150 (spike) ~4 3 100 11 10 5,9 75
  • 21.
    SP2: ENEL FlexibilityCampaign Data analysis is on going, the following tests were completed:  Load following capability tested and Start-up time assessed at different conditions(hot, warm, cold)  Dynamics of components isolated and tested  Solvent storage, decoupling CO2 capture and solvent regeneration  WESP impact on emissions tested, but result inconclusive 21
  • 22.
    SP2: EnBW SolventLife Time Campaign  Long test campaign completed at Heilbronn Pilot Plant using MEA solvent (finished March 2014)  Many solvent samples taken and analysed to identify causes of degradation and corrosion  Emissions measured throughout campaign(FTIR) + several manual measurements  Acid wash tested for ammonia emission capture - similar performance to TNO pilot plant tests  New reclaiming technology tested – Electro-Dialysis(provided by TIPS) 22
  • 23.
    Summary  OCTAVIUS isfocused on operational issues(solvent life, emissions, operability, flexibility) and performance improvement(DMX process)  Three pilot plants provide excellent source of experimental data  DMX process has been demonstrated at lab scale and has potential advantages over standard MEA process  10 Abstracts have been submitted to GHGT12 under OCTAVIUS project – look out for us in Austin, USA! 23
  • 24.
    Acknowledgements The research anddemonstration activities leading to the current and future results receive funding of the FP7 EU project OCTAVIUS  OCTAVIUS website: www.octavius-co2.eu 24