Department Of Textile Engineering
Jacquard shedding mechanism
Prepared by: Temesggen Feleke
 Introduction
 Scope of jacquard
 Classification of jacquard
 Operating principle
 Limitations of mechanical jacquard
 Electronic jacquard machine
 Jacquard weaves
 Refferences
4/26/2017 2Prepared by: Temesggen F.
Jacquard loom is a
loom that produces
elaborate design in an
complex weave.
 It was invented by Joseph Marie
Jacquard
4/26/2017 3Prepared by: Temesggen F.
 It can be used for a large or complex design
that are beyond the scope of tappet or dobby.
 It can produce any shape of design.
 One warp thread for each harness.
 Every thread is controlled individually.
 No heald shaft is used.
 It is possible to lift 2000-3000 yarns at any
instant.
 Most costly fabric is produced. (Costing:
Jacquard>Dobby>Tappet).
 Speed : Jacquard<Dobby and Tappet.4/26/2017 4Prepared by: Temesggen F.
Conventional
 English pitch(coarse
pitch)
 Mechanical
 Single/double lift
 Coarse vienna(6.82mm x
6.82 or 5.77mm x 5.11mm)
 French pitch(fine pitch)
 Mechanical/electronic
 Single/double lift
 Vincenzi/verdol
 French laccase
pitch(4mm x 4mm)
Staubli’s UNIVAL
100 jacquard
Grosse’s unished
jacquard
Pitch- the distance
between needle center.
Unconventional
4/26/2017 5Prepared by: Temesggen F.
Jacquard machine may
be divided in to three
main parts:-
 Jacquard
head/engine:- knives,
hooks,needles,spring,c
ard cylinder and
endless pattern.
 Harnesses:-Neck-cords
,harness cords, mails
and weights(spring)
 The mechanism that
links the engine to the
weaving machine.
4/26/2017 6Prepared by: Temesggen F.
 Fabric design is sketched and transferred on to
squared paper.
 A skilled workers translate the design in to punched
card.
 The holes in the card select threads for the pattern and
allow the hooks to path through.
 Each complete pass represents one row of the pattern.
 The cards are stitched together in a chain and feed in
to the loom.
4/26/2017 7Prepared by: Temesggen F.
One needle and one hook for
every end in the design.
Shed formed by raising hooks
by knives
Griff rise and fall in every
pick.
Cylinder must reciprocates
and turn.
Require to form shed and
reduce the speed of loom.
Warp ends highly strained
and may cause breakage.
4/26/2017 8Prepared by: Temesggen F.
 One needle and two hooks for
every end in the design.
 Each needle controls two
consecutive hooks
 Pair of hooks connected to one
neck cord.
 One hook controls neck cord in
odd pick and other even pick.
 Two set of knives, 1st controls odd
hook and 2nd even hook.
 Cylinder is turned quarter
revolution every pick.
 Less tendency of harness swing
 Loom speed is higher. 4/26/2017
9
Prepared by: Temesggen F.
 Has two set of knives.
 Two needles and two hooks for
every end in the design.
 Two card cylinder operate on
alternate picks, one carrying the
odd numbered and other carrying
even numbered cards.
 Cylinder turned quarter revolution
in every two picks because of one
cylinder handle odd picks and other
even picks.
 Is fastest than DLSC. 4/26/2017 10Prepared by: Temesggen F.
Modern microprocessor controlled weaving
machines can not work with mechanical
jacquards.
At speeds in excess of 700 rpm result
problem of selection and shedding control.
4/26/2017 11Prepared by: Temesggen F.
 Developed to overcome limitations of mechanical
jacquard.
 CAD control simplify procedures.
 Cards or patterns are changed by magnetic tape.
 Computer can scan the pattern very rapidly.
 Software program convert the warp and filling interlacing
in to a binary number form and read by computer.
 Design displayed on computer screen then the designer can
change pattern by drawing on the screen with alight sonic
pen.(Staubli CX860)
 Advantages :-
 High speed hook selection and weaving
 Elimination of cylinder needle and design card.
 Automatic pattern change by CAD system
4/26/2017 12Prepared by: Temesggen F.
Large figured designs that require more than 25
different arrangements of the warp yarns to complete
one repeat design—woven on a jacquard loom
• Damask
• Brocade
• Brocatelle
• Jacquard tapestry
• Wilton rugs
4/26/2017 13Prepared by: Temesggen F.
 Hand book of weaving, Sabit Adanur, Phd.
 Hand out material, jacquard mechanism
 Internet browsing
4/26/2017 14Prepared by: Temesggen F.
4/26/2017Prepared by: Temesggen F. 15

Jacquard shedding mechanism

  • 1.
    Department Of TextileEngineering Jacquard shedding mechanism Prepared by: Temesggen Feleke
  • 2.
     Introduction  Scopeof jacquard  Classification of jacquard  Operating principle  Limitations of mechanical jacquard  Electronic jacquard machine  Jacquard weaves  Refferences 4/26/2017 2Prepared by: Temesggen F.
  • 3.
    Jacquard loom isa loom that produces elaborate design in an complex weave.  It was invented by Joseph Marie Jacquard 4/26/2017 3Prepared by: Temesggen F.
  • 4.
     It canbe used for a large or complex design that are beyond the scope of tappet or dobby.  It can produce any shape of design.  One warp thread for each harness.  Every thread is controlled individually.  No heald shaft is used.  It is possible to lift 2000-3000 yarns at any instant.  Most costly fabric is produced. (Costing: Jacquard>Dobby>Tappet).  Speed : Jacquard<Dobby and Tappet.4/26/2017 4Prepared by: Temesggen F.
  • 5.
    Conventional  English pitch(coarse pitch) Mechanical  Single/double lift  Coarse vienna(6.82mm x 6.82 or 5.77mm x 5.11mm)  French pitch(fine pitch)  Mechanical/electronic  Single/double lift  Vincenzi/verdol  French laccase pitch(4mm x 4mm) Staubli’s UNIVAL 100 jacquard Grosse’s unished jacquard Pitch- the distance between needle center. Unconventional 4/26/2017 5Prepared by: Temesggen F.
  • 6.
    Jacquard machine may bedivided in to three main parts:-  Jacquard head/engine:- knives, hooks,needles,spring,c ard cylinder and endless pattern.  Harnesses:-Neck-cords ,harness cords, mails and weights(spring)  The mechanism that links the engine to the weaving machine. 4/26/2017 6Prepared by: Temesggen F.
  • 7.
     Fabric designis sketched and transferred on to squared paper.  A skilled workers translate the design in to punched card.  The holes in the card select threads for the pattern and allow the hooks to path through.  Each complete pass represents one row of the pattern.  The cards are stitched together in a chain and feed in to the loom. 4/26/2017 7Prepared by: Temesggen F.
  • 8.
    One needle andone hook for every end in the design. Shed formed by raising hooks by knives Griff rise and fall in every pick. Cylinder must reciprocates and turn. Require to form shed and reduce the speed of loom. Warp ends highly strained and may cause breakage. 4/26/2017 8Prepared by: Temesggen F.
  • 9.
     One needleand two hooks for every end in the design.  Each needle controls two consecutive hooks  Pair of hooks connected to one neck cord.  One hook controls neck cord in odd pick and other even pick.  Two set of knives, 1st controls odd hook and 2nd even hook.  Cylinder is turned quarter revolution every pick.  Less tendency of harness swing  Loom speed is higher. 4/26/2017 9 Prepared by: Temesggen F.
  • 10.
     Has twoset of knives.  Two needles and two hooks for every end in the design.  Two card cylinder operate on alternate picks, one carrying the odd numbered and other carrying even numbered cards.  Cylinder turned quarter revolution in every two picks because of one cylinder handle odd picks and other even picks.  Is fastest than DLSC. 4/26/2017 10Prepared by: Temesggen F.
  • 11.
    Modern microprocessor controlledweaving machines can not work with mechanical jacquards. At speeds in excess of 700 rpm result problem of selection and shedding control. 4/26/2017 11Prepared by: Temesggen F.
  • 12.
     Developed toovercome limitations of mechanical jacquard.  CAD control simplify procedures.  Cards or patterns are changed by magnetic tape.  Computer can scan the pattern very rapidly.  Software program convert the warp and filling interlacing in to a binary number form and read by computer.  Design displayed on computer screen then the designer can change pattern by drawing on the screen with alight sonic pen.(Staubli CX860)  Advantages :-  High speed hook selection and weaving  Elimination of cylinder needle and design card.  Automatic pattern change by CAD system 4/26/2017 12Prepared by: Temesggen F.
  • 13.
    Large figured designsthat require more than 25 different arrangements of the warp yarns to complete one repeat design—woven on a jacquard loom • Damask • Brocade • Brocatelle • Jacquard tapestry • Wilton rugs 4/26/2017 13Prepared by: Temesggen F.
  • 14.
     Hand bookof weaving, Sabit Adanur, Phd.  Hand out material, jacquard mechanism  Internet browsing 4/26/2017 14Prepared by: Temesggen F.
  • 15.