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Department of Mechanical & Manufacturing Engineering, MIT, Manipal 1 of 3
CHAPTER 04
IRON CARBON SYSTEMS
MATERIAL SCIENCE & METALLURGY
Department of Mechanical & Manufacturing Engineering, MIT, Manipal 2 of 3
Steels and cast irons are among the most extensively used range of
engineering materials in the world today.
IRON CARBON SYSTEMS
Allotropic forms of pure iron
• Iron is an allotropic metal i.e. it can exist in more
than one type of the lattice structure depending
upon temperature.
• A study of cooling curve of pure iron shows that it
can exist in more than one allotropic form.
• Example: allotropic forms of Fe are α, γ , δ.
• The temperature at which the allotropic changes
take place in iron is influenced by alloying
elements, the most important of which is carbon
Cooling curve for pure iron
1538
1340
910
768
Liquid
δ Fe (BCC)
γ Fe (FCC)
Non-Magnetic
α Fe (BCC)
Non-Magnetic
α Fe (BCC)
Magnetic
Time
Temperature,
o
C
Fig 5.1 Cooling curve for pure iron
Non-Magnetic
•All the allotropic changes give off heat
(exothermic) when iron is cooled and absorb heat
(endothermic) when iron is heated.
THE IRON–IRON CARBIDE (Fe–Fe3
C) PHASE DIAGRAM
Iron – Iron carbide phase diagram
Fe-C binary system
The first horizontal line MB at 1495o
C indicates the Peritectic reaction. This region is called as
the delta region because of the solid solution δ. The point P is known as the peritectic point at
1495o
C & 0.18%C.
The Delta Region
(b) The Eutectic Region
C
D
E
4.33C
2%C
L
L + γ
L + Fe3
C
γ +Fe3
C
γ 1148o
C
Fe-C binary
system:
Eutectic Zone
(c) The Eutectoid Reaction
912o
C
724o
C
γ
α
γ+α
γ+Fe3
C
α+Fe3
C
0.8% C
H
J
K
C
The Eutectoid Region
Fe-C binary system: Eutectoid Zone
Department of Mechanical & Manufacturing Engineering, MIT, Manipal 21 of 3
Department of Mechanical & Manufacturing Engineering, MIT, Manipal 22 of 3
Department of Mechanical & Manufacturing Engineering, MIT, Manipal 23 of 3
Department of Mechanical & Manufacturing Engineering, MIT, Manipal 24 of 3
Department of Mechanical & Manufacturing Engineering, MIT, Manipal 25 of 3
Department of Mechanical & Manufacturing Engineering, MIT, Manipal 26 of 3
Department of Mechanical & Manufacturing Engineering, MIT, Manipal 27 of 3
Definition of structures
Leduburite:-
❖ It is the eutectic mixture of austenite and
cementite.
❖ It contains 4.3 % C and formed at 11300
C
❖ It has got layered structure.
❖ It is brittle cannot be forged or rolled.
❖ It is found in cast iron region.
❖ It posses good lubricating property.
Department of Mechanical & Manufacturing Engineering, MIT, Manipal 29 of 3
Lever Rule
Lever Rule
Lever Rule
Pearlite
Different microstructures

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