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Introduction to Engineering
Human creativity
• The use of technology to make products and
systems for societal benefit.
Engineering as a “Thinking-Making” Activity
3
What role of engineers in history?
• Irrigation and farming equipment, dam projects,
water and wind mills building construction,
• the Pyramids, the Great Wall, Leonardo’s
contraptions, the printing press, the Wright
brothers’ aircraft, fermented beverages, nuclear
power, the Space Shuttle, Tacoma Narrows Bridge,
electric appliances, petroleum products,
pharmaceuticals.
Historical Questions
12/10/2016
4
When did the engineering
disciplines begin?
3000 BC Civil
1000 BC Military
AD 1700 Mechanical
AD 1800 Materials
Agricultural
Electrical
AD 1900 Chemical
Aerospace
AD 1950 Computer, Nuclear, Biochemical
Biomedical
Definition of Engineering
According to ABET, Engineering is:
“The profession in which a knowledge of the
mathematical and natural sciences gained by study,
experience, and practice is applied with judgment to
develop ways to utilize, economically, the material
forces of nature for the benefit of mankind.
Engineering is a profession like medicine,
law, etc. that aspires to high standards of
conduct and recognizes its responsibility to
the general public.
Engineering and Science?
List some things you would
expect scientists to do
List some things you would
expect engineers to do
So, what do you
think?
Science
Engineering
Scientist - Like an engineer, but a primary
goal is the expansion of knowledge and
understanding physical processes.
Engineer - Applies knowledge of math and
the physical sciences to the efficient design
and construction of usable devices,
structures and processes.
Engineering and Science
“Both the engineer and scientist are thoroughly
educated in the mathematical and natural sciences, but
the scientist primarily uses this knowledge to acquire
new knowledge, whereas the engineer applies this
knowledge to design and develop usable devices,
structures and processes. In order words. The scientist
seeks to know, the engineer aims to do”.
-Eddie, Jenison, Mashaw and Northup, Engineering
Fundamentals and Problem Solving.
Engineering and Art
List some similarities between
artists and engineer
• Art and Engineering Drawings!
• Similarities
– Starts with a
blank page
– Visualization
– Ideas transmitted
from mind to
paper
• Differences
– Usually a
solution to a
‘problem’
– More logical
– Design is
actually created
Why Engineering Graphics?
An inevitable aspect of engineering design is
_________________________
To draw is to _____________
Engineering graphics is necessary for
1. Observation and analysis and of a
conceived design
2. Communication between teams
3. Communication with clients
Engineering Design
Identify the problem
Visualize and
document
possible solution
Select the best
design
parameters
Create and
analyze models
of conceived
solution
Implement and
document the
design
Fundamental Tenets of Engineering Design
Predictability:
The extent to which future performances or failures of a design
may be predicted based on knowledge of design parameters and
variables
Controllability:
Variability in achieving cost and performance objectives
Precision and Accuracy
Which of these is important in engineering?
Formulas in Engineering
•Define formulas in your own words
–Expressions that indicate the physical relationship
between two variables/constants
•What are some of the functions of formulas
–Provide ideas for designs
–Motivate insightful thinking
–Indicate design limitations
Limitations of Formulas
1. They do not give any exact solutions
2. They do not define a particular “best” way
3. They cannot reflect an actual design
4. The cannot ensure absolute safety
5. They cannot ensure elegance
Engineering Activity
•Think of a problem that needs to be solved
physically
•Visualize design solutions
•Communicate your designs (include sketches)
•Select optimum design
Function of an engineer
Research - explore, discover and
apply new principles
Development - transform ideas or
concepts into production processes
Design - link the generation of ideas
and the production
21
Production and testing - manufacture and
assemble components or products
Sales - market engineering products
Operations - maintain equipment and
facilities
Construction - prior to construction
organizes bids, during construction
supervises certain components of process
22
Management - optimize the use of resources
(equipment, labor, finances)
Education - teach engineering principles in
university and industrial settings
Consulting - provide specialized engineering
services the clients. May work alone or in
partnership other engineers.
23
Career Paths for Engineers
There are at least seven career options for
graduating engineering students:
1) Corporate leader
2) Independent entrepreneur
3) Military or government
4) Engineering and social service aboard
5) Professor/engineer
6) Graduate work outside engineering
7) A mix of first six options
24
25
Engineering as a Profession
Involves activities that require knowledge and skill
not commonly possessed by the general public.
Has group consciousness for the promotion of
knowledge and professional ideas and for rendering
social services.
Has a legal status and requires well-formulated
standards of admission.
Process of Engineering
Think
Sketch
Make
Show
Think
Sketch
Make
Show
Analysi
s Physics
Chemistry
Biology
Economy
Environmental
Ethics
Use Use
Math
Law
Politics
12/10/2016
Brainstorming
Rule : There are
no stupid ideas in
a brainstorm
Process of Engineering
Need
Analysis of Problem
Statement of Problem
Conceptual Design
Selected Schemes
Embodiment of Schemes
Detailing
Working drawings, etc..
12/10/2016
What is a product or process?
Object produced, substance, material, arrangement,
service, step sequence, manufactured good,
transformation of something, system, organization.
Example 1 : Water bottle made of biodegradable
plastic
Example 2 : Biorefinery for ethanol production
from biomass
Example 3 : Bio-repellant coatings
Example 4 : Flood control structures
Example 5: Contaminant/pollutant removal
systems
Example 6: Structures for wildlife migration
12/10/2016
12/10/2016
Examples in bio-based products
Materials and Chemicals
- Wood
- Wood-based
- Paper
- Biodiesel fuel
- Bio-based plastics
- Biodegradable plastics (e.g. drink bottles)
- Ethanol (bio-based)
-
-12/10/2016
Examples in bioprocessing
Utilization of living cells or their components to obtain
desired products
- Ethanol fermentation from corn
- Antibody production via fungal fermentation
- Anaerobic digestion to treat wastewater
- Biodegradable plastics (e.g. PLA) production from corn
- Enzymatic hydrolysis to produce sugar from cellulose
-
-
12/10/2016
What is engineering design?
• Engineering design is the set of decision-making
processes and activities used determine the form of an
object given the functions desired by the customer.
(Gov of MA)
• Engineering design is the process of devising a system,
component, or process to meet desired needs.
• It is a decision-making process (often iterative), in
which the basic science and mathematics and
engineering sciences are applied to convert resources
optimally to meet a stated objective.
• Among the fundamental elements of the design process
are the establishment of objectives and criteria,
synthesis, analysis, construction, testing and evaluation.
12/10/2016
Context of Design Historical
Precedents
Ideal Society
Projections
Cosmological
Global
Regional
State
City
Ward
House
Person
Bodypart
Organ
Cell
Organelle
Molecular
Atomic
Government
Commercial
Industry
Military
Non-profit NGO’s
Biology
Chemistry
Physics
MathematicsFamily
12/10/2016
Product Design
• New products are critical for corporate
prosperity
• Approximately 33% of revenues come from
products that did not sell 5 years ago
• Successful new products are profitable
– Median achieve 33% ROI or better
– Median have payback of 2 years or less
– Median achieve market share of 35%
• Significant R&D expenditures and
investment
12/10/2016
Manufacturing of Chemical Products
12/10/2016
Process Engineering Design
12/10/2016
Environmental Design
• Changing human needs mean the need
for the design of new infrastructures
• Design with a focus on natural processes
• Designs should mimic nature – i.e., self-
adaptive, self-sustaining, and resilient
12/10/2016
Engineering Design vs Engineering Analysis
• Engineering analysis: Predicted behavior is the solution to
an analysis problem
– Formulating
– Solving
– Checking
• Engineering design:
– Formulating
– Generating
– Analyzing
– Evaluating
12/10/2016
Design Step
12/10/2016
Process of Engineering
[ SSL (2004) ]
Map
12/10/2016
Process of Engineering (cont.)
Map
[ SSL (2004) ]
12/10/2016
Issues in design
Utility and cost
Single and multi-functionality
Batch or mass production
Patents
Aesthetics
Integrity of product (wholeness)
Whole life-cycle planning
Health effects and safety
Recycling and disposal
End of product life and replacement issues
Failure modes
Effects on society12/10/2016
Ethical issues design
Philosophical and practical ethics
Codes of Ethics
- Health and welfare of humans and nature
- Informing client/employers of consequences
- Statements and information in truthful manner
- Treating people fairly (avoiding conflict of interest)
- Limits of professional competence
- Building professional reputations according to merits
- Continuing professional development
- Issues with intellectual property.
12/10/2016
Issues
• Life systems preservation
• Maintenance of quality of life
• Maintaining high standards of personal and
professional conduct
• Managing intra-professional customs,
identifiers, habits, and limits.
44
Economic analysis
What is the relevance of economic analysis to design?
Economic assumption : Measure of value is “monetary”
Process cost in context of the company
Reporting costs, financial status, and transactions.
Value today, value tomorrow.
Material cost, labour cost, indirect cost
Manufacturing cost, storage cost, transport cost
Product cost scaling and correction factors
12/10/2016
Statistical analysis
What relevance is statistics to design?
Statistical focus : “The one and the many”
Measures of central tendency
Measures of variation
Probability
Uncertainty analysis
Linear regression
Six sigma quality concept
Optimization and development of designs
Statistics in process control for quality
12/10/2016
THANK YOU
47

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Introduction to design engg.

  • 2. Human creativity • The use of technology to make products and systems for societal benefit. Engineering as a “Thinking-Making” Activity
  • 3. 3 What role of engineers in history? • Irrigation and farming equipment, dam projects, water and wind mills building construction, • the Pyramids, the Great Wall, Leonardo’s contraptions, the printing press, the Wright brothers’ aircraft, fermented beverages, nuclear power, the Space Shuttle, Tacoma Narrows Bridge, electric appliances, petroleum products, pharmaceuticals. Historical Questions 12/10/2016
  • 4. 4 When did the engineering disciplines begin? 3000 BC Civil 1000 BC Military AD 1700 Mechanical AD 1800 Materials Agricultural Electrical AD 1900 Chemical Aerospace AD 1950 Computer, Nuclear, Biochemical Biomedical
  • 5. Definition of Engineering According to ABET, Engineering is: “The profession in which a knowledge of the mathematical and natural sciences gained by study, experience, and practice is applied with judgment to develop ways to utilize, economically, the material forces of nature for the benefit of mankind.
  • 6. Engineering is a profession like medicine, law, etc. that aspires to high standards of conduct and recognizes its responsibility to the general public.
  • 7. Engineering and Science? List some things you would expect scientists to do List some things you would expect engineers to do So, what do you think?
  • 8.
  • 11. Scientist - Like an engineer, but a primary goal is the expansion of knowledge and understanding physical processes. Engineer - Applies knowledge of math and the physical sciences to the efficient design and construction of usable devices, structures and processes.
  • 12. Engineering and Science “Both the engineer and scientist are thoroughly educated in the mathematical and natural sciences, but the scientist primarily uses this knowledge to acquire new knowledge, whereas the engineer applies this knowledge to design and develop usable devices, structures and processes. In order words. The scientist seeks to know, the engineer aims to do”. -Eddie, Jenison, Mashaw and Northup, Engineering Fundamentals and Problem Solving.
  • 13. Engineering and Art List some similarities between artists and engineer • Art and Engineering Drawings! • Similarities – Starts with a blank page – Visualization – Ideas transmitted from mind to paper • Differences – Usually a solution to a ‘problem’ – More logical – Design is actually created
  • 14. Why Engineering Graphics? An inevitable aspect of engineering design is _________________________ To draw is to _____________ Engineering graphics is necessary for 1. Observation and analysis and of a conceived design 2. Communication between teams 3. Communication with clients
  • 15. Engineering Design Identify the problem Visualize and document possible solution Select the best design parameters Create and analyze models of conceived solution Implement and document the design
  • 16. Fundamental Tenets of Engineering Design Predictability: The extent to which future performances or failures of a design may be predicted based on knowledge of design parameters and variables Controllability: Variability in achieving cost and performance objectives
  • 17. Precision and Accuracy Which of these is important in engineering?
  • 18. Formulas in Engineering •Define formulas in your own words –Expressions that indicate the physical relationship between two variables/constants •What are some of the functions of formulas –Provide ideas for designs –Motivate insightful thinking –Indicate design limitations
  • 19. Limitations of Formulas 1. They do not give any exact solutions 2. They do not define a particular “best” way 3. They cannot reflect an actual design 4. The cannot ensure absolute safety 5. They cannot ensure elegance
  • 20. Engineering Activity •Think of a problem that needs to be solved physically •Visualize design solutions •Communicate your designs (include sketches) •Select optimum design
  • 21. Function of an engineer Research - explore, discover and apply new principles Development - transform ideas or concepts into production processes Design - link the generation of ideas and the production 21
  • 22. Production and testing - manufacture and assemble components or products Sales - market engineering products Operations - maintain equipment and facilities Construction - prior to construction organizes bids, during construction supervises certain components of process 22
  • 23. Management - optimize the use of resources (equipment, labor, finances) Education - teach engineering principles in university and industrial settings Consulting - provide specialized engineering services the clients. May work alone or in partnership other engineers. 23
  • 24. Career Paths for Engineers There are at least seven career options for graduating engineering students: 1) Corporate leader 2) Independent entrepreneur 3) Military or government 4) Engineering and social service aboard 5) Professor/engineer 6) Graduate work outside engineering 7) A mix of first six options 24
  • 25. 25 Engineering as a Profession Involves activities that require knowledge and skill not commonly possessed by the general public. Has group consciousness for the promotion of knowledge and professional ideas and for rendering social services. Has a legal status and requires well-formulated standards of admission.
  • 26. Process of Engineering Think Sketch Make Show Think Sketch Make Show Analysi s Physics Chemistry Biology Economy Environmental Ethics Use Use Math Law Politics 12/10/2016
  • 27. Brainstorming Rule : There are no stupid ideas in a brainstorm Process of Engineering Need Analysis of Problem Statement of Problem Conceptual Design Selected Schemes Embodiment of Schemes Detailing Working drawings, etc.. 12/10/2016
  • 28. What is a product or process? Object produced, substance, material, arrangement, service, step sequence, manufactured good, transformation of something, system, organization. Example 1 : Water bottle made of biodegradable plastic Example 2 : Biorefinery for ethanol production from biomass Example 3 : Bio-repellant coatings Example 4 : Flood control structures Example 5: Contaminant/pollutant removal systems Example 6: Structures for wildlife migration 12/10/2016
  • 30. Examples in bio-based products Materials and Chemicals - Wood - Wood-based - Paper - Biodiesel fuel - Bio-based plastics - Biodegradable plastics (e.g. drink bottles) - Ethanol (bio-based) - -12/10/2016
  • 31. Examples in bioprocessing Utilization of living cells or their components to obtain desired products - Ethanol fermentation from corn - Antibody production via fungal fermentation - Anaerobic digestion to treat wastewater - Biodegradable plastics (e.g. PLA) production from corn - Enzymatic hydrolysis to produce sugar from cellulose - - 12/10/2016
  • 32. What is engineering design? • Engineering design is the set of decision-making processes and activities used determine the form of an object given the functions desired by the customer. (Gov of MA) • Engineering design is the process of devising a system, component, or process to meet desired needs. • It is a decision-making process (often iterative), in which the basic science and mathematics and engineering sciences are applied to convert resources optimally to meet a stated objective. • Among the fundamental elements of the design process are the establishment of objectives and criteria, synthesis, analysis, construction, testing and evaluation. 12/10/2016
  • 33. Context of Design Historical Precedents Ideal Society Projections Cosmological Global Regional State City Ward House Person Bodypart Organ Cell Organelle Molecular Atomic Government Commercial Industry Military Non-profit NGO’s Biology Chemistry Physics MathematicsFamily 12/10/2016
  • 34. Product Design • New products are critical for corporate prosperity • Approximately 33% of revenues come from products that did not sell 5 years ago • Successful new products are profitable – Median achieve 33% ROI or better – Median have payback of 2 years or less – Median achieve market share of 35% • Significant R&D expenditures and investment 12/10/2016
  • 35. Manufacturing of Chemical Products 12/10/2016
  • 37. Environmental Design • Changing human needs mean the need for the design of new infrastructures • Design with a focus on natural processes • Designs should mimic nature – i.e., self- adaptive, self-sustaining, and resilient 12/10/2016
  • 38. Engineering Design vs Engineering Analysis • Engineering analysis: Predicted behavior is the solution to an analysis problem – Formulating – Solving – Checking • Engineering design: – Formulating – Generating – Analyzing – Evaluating 12/10/2016
  • 40. Process of Engineering [ SSL (2004) ] Map 12/10/2016
  • 41. Process of Engineering (cont.) Map [ SSL (2004) ] 12/10/2016
  • 42. Issues in design Utility and cost Single and multi-functionality Batch or mass production Patents Aesthetics Integrity of product (wholeness) Whole life-cycle planning Health effects and safety Recycling and disposal End of product life and replacement issues Failure modes Effects on society12/10/2016
  • 43. Ethical issues design Philosophical and practical ethics Codes of Ethics - Health and welfare of humans and nature - Informing client/employers of consequences - Statements and information in truthful manner - Treating people fairly (avoiding conflict of interest) - Limits of professional competence - Building professional reputations according to merits - Continuing professional development - Issues with intellectual property. 12/10/2016
  • 44. Issues • Life systems preservation • Maintenance of quality of life • Maintaining high standards of personal and professional conduct • Managing intra-professional customs, identifiers, habits, and limits. 44
  • 45. Economic analysis What is the relevance of economic analysis to design? Economic assumption : Measure of value is “monetary” Process cost in context of the company Reporting costs, financial status, and transactions. Value today, value tomorrow. Material cost, labour cost, indirect cost Manufacturing cost, storage cost, transport cost Product cost scaling and correction factors 12/10/2016
  • 46. Statistical analysis What relevance is statistics to design? Statistical focus : “The one and the many” Measures of central tendency Measures of variation Probability Uncertainty analysis Linear regression Six sigma quality concept Optimization and development of designs Statistics in process control for quality 12/10/2016