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INTRODUCTION
   TO A
PHARMACEUTICAL
  PRODUCT


            Ayush Naulakha
What is a drug?
History
 Morphine (1805)
 Quinine (1819)

 Insulin (1921)

 Penicillin , Streptomycin (1944)

 Ventolin (1969),

 Lipitor (1997),

 Viagra (1998),

 Avandia (1999). . .and many others
How do drugs work?
   Paul Ehrlich, Nobel Prize 1908, Salvarsan;
   blood-brain barrier; “Lock and Key” hypothesis;
   chemotherapy and “magic bullet”

     The Lock - Active Site of Enzyme/Receptor
     The Key - the Drug
The “Lock and Key”
     analogy

                Key
    Lock
                         Binding



 Here the KEY is the natural substrate
 Binding of the KEY to the LOCK (an enzyme or a receptor)
  then causes a response – a shape change in the
  protein/receptor
The “Lock and Key”
       analogy

                  Key
     Lock
                             Binding             Biological
                                                 Response



 Here the KEY is the natural substrate
 Binding of the KEY to the LOCK (an enzyme or a receptor) then
    causes a response – a shape change in the protein/receptor
But when an effective drug is present

                                           Biological response
                                      is altered OR shut down
            vs.
                   Binding of Drug
                     is preferred


Drug may bind preferentially to the “active site”
     Antagonist – binds and BLOCKS
     Agonist – binds and ACTIVATES
     Partial agonist – induces a partial response
Major Therapeutic Targets
   Infectious disease – anti-infectives
        Anti-bacterial, anti-viral, anti-parasitic drugs
   Metabolic disease
        cancer, cardiovascular, diabetes,
         inflammation, high blood pressure, neurological disease, pain
   Other aspects of health care
        Hormonal
         treatments, contraception, vaccines, immunosuppresents, an
         aesthetics, nutraceuticals, “
Getting a drug to market
   Disease target - possible drug candidates
   Pre-clinical testing; R&D (1-3 yrs)
      Toxicology, “ADME”

   Clinical R&D (2-10 yrs; Av. 5yrs)
      Phase 1 – healthy volunteers
      Phase 2 – small patient group
      Phase 3 – larger patient group

   Regulatory approval (2-10(!) yrs)
      Market
      Phase 4 – long term monitoring
Drug Making – Long, Risky &
  Expensive




Source : PhRMA, Annual Membership survey 2009
Drug Approval Process – NDA &
ANDA
               FDA Approval                       FDA Approval

              NDA Submitted
                                                 ANDA Submitted
          FDA review (2.5 Years)
                                             FDA review ( 1 – 2 Years)
              Extensive Human
         Clinical Studies (3 Years)
                                                  Formulation
             Clinical Studies -               BA/BE Study (1 Year)
          Effectiveness (2 Years)

              Clinical Studies –
               Safety (1 Year)                 Safety and Efficacy
                                                  Established by
               IND Submitted
     Discovery & Preclinical (3-4 Years)   Clinical Trials of Innovator




   Innovator / Branded                                    Generic
India – Growth Drivers
CIMETIDINE (TAGAMET)
                                                                 1979
                                                                                    US
 H2 blocker; anti-ulcer/heartburn                     1976
                                                                            UK
 1983 First drug to reach $1Bn
                                            1974                  Into volunteers
 Cleared for OTC in 1995
                                   1972                   Cimetidine

                      1970
                                                  Burimamide

              1968                   First lead

       1966

                Programme starts

1964
Streptomyc
                       in
     Is produced by the two Streptomyces species, namely :
a)    S. griseus and
b)    S.humidus.

    Active against Gram –ve bacteria e.g., Mycobacterium tuberculosis
    Discovery of Streptomycin :
     Schatz, Bugie and Waksman (1944) first and foremost soil isolates
     (bearning No : 18-16) derived from S. griseus (used largely as industrial
     strains across the globe even today)
The various salts of
streptomycin are :
(i) Trihydrochloride
(ii) Trihydrochloride-cadium
(iii) Pantothenate
(iv) Sesquisulfate
Medium for Growth
Medium for the fermentative process of streptomycin production
   essentially comprises of :
(a) Carbon Source : e.g., dextrin, glycerol, glucose, starch,
(b) Nitrogen Source : cotton seed meal, soyabean meal, casein-
   hydrolysate, yeast and its extracts ; pure inorganic salts :
   ammonium, ammonium nitrate.
(c) Vegetable/Animal Fat : e.g. soyabean oil, linseed oil.
Paramet
       ers
 Temperature : between 25-30°C(~ 28°C)

 pH : Ranges between 7.6-8

 Duration : 5-7 days

 (yield > 1200 mcg . mL– 1)




   Streptomycin hardly gets destroyed by the presence of contaminating
    microorganisms.
Process
Production Phases

 Phase 1

 Phase 2

 Phase 3

Purification Phase
Phase 1
 Extends upto only 24 hours
 Produces a large proportion of mycelium

 Glucose up-take of the medium is very low
    (which maybe the reason for low production )
Phase 2
  Most crucial and critical stage
 Streptomycin is eventually generated at a tremendously
   rapid.
 Extends from 1 day to almost 6/7 days of incubation

Three events take place precisely in this specific phase, namely :
   (a) NH3 is fully consumed ;
   (b) glucose also being used-up to the maximum extent ; and
   (c) pH stands constant between 7.6 to 8.
Phase 3
 complete depletion of „sugar‟ from the fermentation medium
  stops the production.
 Harvestment of the produced streptomycin before complete
  production stops
Purification
   Once the fermentation attains completion, the resulting mycelium is duly separated
   from the ensuing fermented broth by filtration ; and thus, the streptomycin is
   finally recovered.
   The streptomycin produced is adequately adsorbed from the fermented broth onto
   activated carbon particles, and subsequently subjected to elution from the carbon
   particles by means of diluted mineral acid till streptomycin gets eluted almost
   completely. The eluted product is precipitated by suitable solvents, filtered, and
   dried under vacuum before further purification.



Note : The final product obtained must rigidly conform to the standards of purity and
   assay as prescribed in the Official Compendia

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Introduction to a pharmaceutical product

  • 1. INTRODUCTION TO A PHARMACEUTICAL PRODUCT Ayush Naulakha
  • 2. What is a drug?
  • 3. History  Morphine (1805)  Quinine (1819)  Insulin (1921)  Penicillin , Streptomycin (1944)  Ventolin (1969),  Lipitor (1997),  Viagra (1998),  Avandia (1999). . .and many others
  • 4. How do drugs work?  Paul Ehrlich, Nobel Prize 1908, Salvarsan;  blood-brain barrier; “Lock and Key” hypothesis;  chemotherapy and “magic bullet” The Lock - Active Site of Enzyme/Receptor The Key - the Drug
  • 5. The “Lock and Key” analogy Key Lock Binding  Here the KEY is the natural substrate  Binding of the KEY to the LOCK (an enzyme or a receptor) then causes a response – a shape change in the protein/receptor
  • 6. The “Lock and Key” analogy Key Lock Binding Biological Response  Here the KEY is the natural substrate  Binding of the KEY to the LOCK (an enzyme or a receptor) then causes a response – a shape change in the protein/receptor
  • 7. But when an effective drug is present Biological response is altered OR shut down vs. Binding of Drug is preferred Drug may bind preferentially to the “active site”  Antagonist – binds and BLOCKS  Agonist – binds and ACTIVATES  Partial agonist – induces a partial response
  • 8. Major Therapeutic Targets  Infectious disease – anti-infectives  Anti-bacterial, anti-viral, anti-parasitic drugs  Metabolic disease  cancer, cardiovascular, diabetes, inflammation, high blood pressure, neurological disease, pain  Other aspects of health care  Hormonal treatments, contraception, vaccines, immunosuppresents, an aesthetics, nutraceuticals, “
  • 9. Getting a drug to market  Disease target - possible drug candidates  Pre-clinical testing; R&D (1-3 yrs)  Toxicology, “ADME”  Clinical R&D (2-10 yrs; Av. 5yrs)  Phase 1 – healthy volunteers  Phase 2 – small patient group  Phase 3 – larger patient group  Regulatory approval (2-10(!) yrs)  Market  Phase 4 – long term monitoring
  • 10. Drug Making – Long, Risky & Expensive Source : PhRMA, Annual Membership survey 2009
  • 11. Drug Approval Process – NDA & ANDA FDA Approval FDA Approval NDA Submitted ANDA Submitted FDA review (2.5 Years) FDA review ( 1 – 2 Years) Extensive Human Clinical Studies (3 Years) Formulation Clinical Studies - BA/BE Study (1 Year) Effectiveness (2 Years) Clinical Studies – Safety (1 Year) Safety and Efficacy Established by IND Submitted Discovery & Preclinical (3-4 Years) Clinical Trials of Innovator Innovator / Branded Generic
  • 12. India – Growth Drivers
  • 13. CIMETIDINE (TAGAMET) 1979 US  H2 blocker; anti-ulcer/heartburn 1976 UK  1983 First drug to reach $1Bn 1974 Into volunteers  Cleared for OTC in 1995 1972 Cimetidine 1970 Burimamide 1968 First lead 1966 Programme starts 1964
  • 14. Streptomyc  in Is produced by the two Streptomyces species, namely : a) S. griseus and b) S.humidus.  Active against Gram –ve bacteria e.g., Mycobacterium tuberculosis  Discovery of Streptomycin : Schatz, Bugie and Waksman (1944) first and foremost soil isolates (bearning No : 18-16) derived from S. griseus (used largely as industrial strains across the globe even today)
  • 15. The various salts of streptomycin are : (i) Trihydrochloride (ii) Trihydrochloride-cadium (iii) Pantothenate (iv) Sesquisulfate
  • 16. Medium for Growth Medium for the fermentative process of streptomycin production essentially comprises of : (a) Carbon Source : e.g., dextrin, glycerol, glucose, starch, (b) Nitrogen Source : cotton seed meal, soyabean meal, casein- hydrolysate, yeast and its extracts ; pure inorganic salts : ammonium, ammonium nitrate. (c) Vegetable/Animal Fat : e.g. soyabean oil, linseed oil.
  • 17. Paramet ers  Temperature : between 25-30°C(~ 28°C)  pH : Ranges between 7.6-8  Duration : 5-7 days  (yield > 1200 mcg . mL– 1)  Streptomycin hardly gets destroyed by the presence of contaminating microorganisms.
  • 18. Process Production Phases  Phase 1  Phase 2  Phase 3 Purification Phase
  • 19. Phase 1  Extends upto only 24 hours  Produces a large proportion of mycelium  Glucose up-take of the medium is very low (which maybe the reason for low production )
  • 20. Phase 2  Most crucial and critical stage  Streptomycin is eventually generated at a tremendously rapid.  Extends from 1 day to almost 6/7 days of incubation Three events take place precisely in this specific phase, namely : (a) NH3 is fully consumed ; (b) glucose also being used-up to the maximum extent ; and (c) pH stands constant between 7.6 to 8.
  • 21. Phase 3  complete depletion of „sugar‟ from the fermentation medium stops the production.  Harvestment of the produced streptomycin before complete production stops
  • 22. Purification Once the fermentation attains completion, the resulting mycelium is duly separated from the ensuing fermented broth by filtration ; and thus, the streptomycin is finally recovered. The streptomycin produced is adequately adsorbed from the fermented broth onto activated carbon particles, and subsequently subjected to elution from the carbon particles by means of diluted mineral acid till streptomycin gets eluted almost completely. The eluted product is precipitated by suitable solvents, filtered, and dried under vacuum before further purification. Note : The final product obtained must rigidly conform to the standards of purity and assay as prescribed in the Official Compendia