Metz lab Pvt.Ltd. conducting courses and give practical training for engineers about metallurgy.
Basis Metallurgy
Heat treatment
Failure analysis
Selection of materials
Metallurgical testing
Engineering materials
Surface engineering
Castings and Forgings defects
apart from that customized training also given based on special request by the customers
Metz lab Pvt.Ltd. conducting courses and give practical training for engineers about metallurgy.
Basis Metallurgy
Heat treatment
Failure analysis
Selection of materials
Metallurgical testing
Engineering materials
Surface engineering
Castings and Forgings defects
apart from that customized training also given based on special request by the customers
The objective of this course is to provide a basic overview of failure analysis. It will include discussion of failure mechanisms, analytical techniques and case histories
• To provide you with a clear understanding of terms used so that you can ask the right questions and interpret common observations with ease
Types of failures
Failure modes
How to conduct failure analysis
Analyze data
Failure mechanism
Prevention of Failures
Failures examples
TMT Steel Bar (Saria/Rod) Manufacturing Industry. Production of TMT Rebars (Reinforced Bars), TMT Rods. TMT Steel
TMT bars or Thermo-Mechanically Treated bars are high-strength reinforcement bars having a tough outer core and a soft inner core. Thermo-Mechanically Treated bars or TMT bars are widely used for different construction projects. Made from high strength steel, TMT bars possess several qualities that make them the most preferred material for various construction projects.
With a unique metallurgical process that combines work hardening along with heat-treatment to create robust and high strength bars from low-carbon steel, TMT bars have a great demand.
See more
https://goo.gl/DEzMSW
https://goo.gl/CK36eB
https://goo.gl/z7pquN
Contact us:
Niir Project Consultancy Services
An ISO 9001:2015 Company
106-E, Kamla Nagar, Opp. Spark Mall,
New Delhi-110007, India.
Email: npcs.ei@gmail.com , info@entrepreneurindia.co
Tel: +91-11-23843955, 23845654, 23845886, 8800733955
Mobile: +91-9811043595
Website: www.entrepreneurindia.co , www.niir.org
Tags
#TMT_Bars_Manufacturing_Process, TMT Bar Manufacturing, TMT Bar Manufacturing Business in India, #What_is_the_Manufacturing_Process_of_TMT_Steel_bars? #TMT_Bars_Manufacturing_Plant, TMT Bars Manufacturing Process Pdf, TMT Bar Manufacturing Process PPT, TMT Bars Manufacturing Plant Cost, TMT Bar Manufacturing Process Flow Chart, TMT Bar Production in India, TMT Bars Manufacture, TMT Bars, #Thermo_Mechanically_Treated_(TMT)_Bars, TMT Steel Rods, Steel Bars, Steel TMT, TMT Saria Manufacture, TMT Steel Bar Manufacture, Thermo Mechanically Treated Bars, TMT Saria, Steel Bar Manufacture, #TMT_Saria_&_Steel_Bar_Manufacture, Production of TMT Rebars, TMT Rebar Production, Steel Bar Production, TMT Steel Bars Manufacturing Industry, TMT Bars Manufacture in India, #How_to_Start_TMT_Bar_Manufacturing_Business, Setting up TMT Bars Manufacturing Unit, Project Report for Setting Up TMT Bars Manufacturing Unit, Production Unit of TMT Bars, Manufacturing of TMT Bars, #Project_Report_on_TMT_Bars_Pdf, TMT Bars Manufacturing Plant Cost In India, TMT Bars (Sariya) Manufacturing Plant, Building Material, Project Report on TMT Bar Manufacturing Industry, Detailed Project Report on TMT Bar Production, #Project_Report_on_TMT_Bar_Production, Pre-Investment Feasibility Study on TMT Bars (Sariya) Manufacturing, Techno-Economic feasibility study on TMT Steel Bars Manufacturing Industry, Feasibility report on TMT Steel Bars Manufacturing Industry, #Free_Project_Profile_on_TMT_Bar_Production, Project profile on TMT Steel Bars Manufacturing Industry, Download free project profile on TMT Bars (Sariya) Manufacturing, TMT Steel Bars Manufacturing Process, TMT Bar Production, #TMT_Bar_Industry, TMT Bars Rolling Mill
The objective of this course is to provide a basic overview of failure analysis. It will include discussion of failure mechanisms, analytical techniques and case histories
• To provide you with a clear understanding of terms used so that you can ask the right questions and interpret common observations with ease
Types of failures
Failure modes
How to conduct failure analysis
Analyze data
Failure mechanism
Prevention of Failures
Failures examples
TMT Steel Bar (Saria/Rod) Manufacturing Industry. Production of TMT Rebars (Reinforced Bars), TMT Rods. TMT Steel
TMT bars or Thermo-Mechanically Treated bars are high-strength reinforcement bars having a tough outer core and a soft inner core. Thermo-Mechanically Treated bars or TMT bars are widely used for different construction projects. Made from high strength steel, TMT bars possess several qualities that make them the most preferred material for various construction projects.
With a unique metallurgical process that combines work hardening along with heat-treatment to create robust and high strength bars from low-carbon steel, TMT bars have a great demand.
See more
https://goo.gl/DEzMSW
https://goo.gl/CK36eB
https://goo.gl/z7pquN
Contact us:
Niir Project Consultancy Services
An ISO 9001:2015 Company
106-E, Kamla Nagar, Opp. Spark Mall,
New Delhi-110007, India.
Email: npcs.ei@gmail.com , info@entrepreneurindia.co
Tel: +91-11-23843955, 23845654, 23845886, 8800733955
Mobile: +91-9811043595
Website: www.entrepreneurindia.co , www.niir.org
Tags
#TMT_Bars_Manufacturing_Process, TMT Bar Manufacturing, TMT Bar Manufacturing Business in India, #What_is_the_Manufacturing_Process_of_TMT_Steel_bars? #TMT_Bars_Manufacturing_Plant, TMT Bars Manufacturing Process Pdf, TMT Bar Manufacturing Process PPT, TMT Bars Manufacturing Plant Cost, TMT Bar Manufacturing Process Flow Chart, TMT Bar Production in India, TMT Bars Manufacture, TMT Bars, #Thermo_Mechanically_Treated_(TMT)_Bars, TMT Steel Rods, Steel Bars, Steel TMT, TMT Saria Manufacture, TMT Steel Bar Manufacture, Thermo Mechanically Treated Bars, TMT Saria, Steel Bar Manufacture, #TMT_Saria_&_Steel_Bar_Manufacture, Production of TMT Rebars, TMT Rebar Production, Steel Bar Production, TMT Steel Bars Manufacturing Industry, TMT Bars Manufacture in India, #How_to_Start_TMT_Bar_Manufacturing_Business, Setting up TMT Bars Manufacturing Unit, Project Report for Setting Up TMT Bars Manufacturing Unit, Production Unit of TMT Bars, Manufacturing of TMT Bars, #Project_Report_on_TMT_Bars_Pdf, TMT Bars Manufacturing Plant Cost In India, TMT Bars (Sariya) Manufacturing Plant, Building Material, Project Report on TMT Bar Manufacturing Industry, Detailed Project Report on TMT Bar Production, #Project_Report_on_TMT_Bar_Production, Pre-Investment Feasibility Study on TMT Bars (Sariya) Manufacturing, Techno-Economic feasibility study on TMT Steel Bars Manufacturing Industry, Feasibility report on TMT Steel Bars Manufacturing Industry, #Free_Project_Profile_on_TMT_Bar_Production, Project profile on TMT Steel Bars Manufacturing Industry, Download free project profile on TMT Bars (Sariya) Manufacturing, TMT Steel Bars Manufacturing Process, TMT Bar Production, #TMT_Bar_Industry, TMT Bars Rolling Mill
Pulses consumption for economic, social and human well-being: Lessons learne...ExternalEvents
http://www.fao.org/globalsoilpartnership/en/
This presentation was presentaed during the seminar Soils & Pulses: symbiosis for life that took place at FAO HQ on 19 Apr 2016. it was made by Federica Servili and it presents the lessons learned in Malawi on pulses consumption.
This slide is all about compost . composting is the method to put life in the soil. It fertilizes the soil and provide a new growth to plants . it is a proper media for seedling and start cutting
click on link below to watch video
https://youtu.be/uBgcX-zZ4Fo
Pulses such as lentils, dried beans, peas and chickpeas have been staple foods for many civilizations. Yet today, their nutritional benefits are often greatly underestimated. In some cultures pulses have a stigma of being a ‘poor man’s food’ and are replaced by meat once people can afford meat.
For the bioprocessing and biopharmaceutical professional, this presentation discusses the topic:
Is Standardization Possible in a Custom Single-use World.
Key learning objectives are:
1. Understand why single-use design processes can become protracted
2. Understand how standardization can help to shorten the design phase
3. Discuss the opportunities for standardization in single use
This presentation was first given as a live webinar by Guy Matthews to an audience of biopharmaceutical professionals from around the world in June 2016.
Guy Matthews has worked in the biopharm industry for the last 20 years during which he has been involved in many projects implementing single-use technology in bioprocessing. Guy now works as Market Development Manager for Parker domnick hunter where he is focused on bringing Parker's expertise in motion and control to bioprocessing.
Effect of Powder Mixed Dielectric Fluid on MRR And SR During Electrical Disch...IJERDJOURNAL
ABSTRACT: This paper mainly focussed to investigate the machining characteristics of RENE 80 Nickel Alloy during powder mixed electrical discharge machining. The experiments were conducted considering electrical parameters (pulse on time, peak current and pulse off time) at optimal combination to get maximum material removal rate by varying powders like aluminium, graphite and combination of aluminium and graphite powders and their concentrations. The experimental results reveal that improvement in material removal rate with addition of powders into dielectric fluid. The maximum material removal rate (75.08 mm3 /min) was noticed with graphite powder substances at 9 g/l. Minimum surface roughness (4.44µm) was noticed at the combination of aluminium and graphite powders (1:1 ratio) substance of 4.5 g/l. However considering simultaneously better values of all two responses namely material removal rate (71.90 mm3 /min) and surface roughness (4.44µm) are obtained with the combination of aluminium and graphite powders (1:1 ratio) of 4.5 g/l.
Experimental Study with Rotating Tool Electrode of EDM for NiAlloyIJMER
Conventional machining process has the limitation when desired surface finish and
dimensional accuracy in geometry is required in difficult to machine aerospace materials especially for
the cases of drilling holes. Non conventional advance machining processes (AMPs) are extensively used
in the industry to machine for the complex geometrical dimension along with desired surface finish in
hard materials. Electrical Discharge machining with modification for holding and rotating the
electrode has been used in the present experiment for making holes in the Nimonic alloy. This paper
investigate the influence of gap current, pulse on time, duty factor, tool electrode rpm and especially the
polarity of the machine on Material Removal Rate (MRR) and surface roughness (Ra) for machining of
Nimonic alloy. It is observed that with suitable control of input parameters of Electrical Discharge
drilling (EDD), MRR and Ra both found to be improving together from 60 to 90 mg and 4.8 to 2.9 µm
respectively which confirm the viability of using tool electrode rotation in EDM machining.
Fatigue and fracture behavior of additively manufactured metals after heat tr...TAV VACUUM FURNACES
Additive Manufacturing (AM) is any of various processes of making three-dimensional solid objects from a digital file.
Unlike subtractive manufacturing methods that start with a solid block of material and then cut away the excess to create a finished part, additive manufacturing builds up a part (or features onto parts) layer by layer from geometry described in a 3D design model.
For many decades, AM processes have been used for rapid prototyping. Over the last few years, additive manufacturing has gained incredible interest in all industry facets: from aerospace applications to simple one-off consumer home builds. This technology has immense versatility and flexibility, due to its ability to create complex geometries with customizable material properties.
Discover how the additive manufacturing processing of metals makes it possible to design and build lightweight parts in real time and understand potential of heat treatments in vacuum for 3D printed parts.
Microcoulomb Analyzer is designed by the microcoulomb analysis technology and Faraday law.The sample is
injected into the combustion tube, oxidative pyrolysis converts the sulfur to sulfur dioxide which then fows into a
titration cell where it reacts with triiodide ion present in the electrolyte.
Optimization of Weld Bead Parameters of Nickel Based Overlay Deposited by Pla...IJERA Editor
Plasma Transferred Arc surfacing is a kind of Plasma Transferred Arc Welding process. Plasma Transferred Arc surfacing (PTA) is increasingly used in applications where enhancement of wear, corrosion and heat resistance of materials surface is required. The shape of weld bead geometry affected by the PTA Welding process parameters is an indication of the quality of the weld. In this paper the analysis and optimization of weld bead parameters, during deposition of a Nickel based alloy Colmonoy on stainless steel plate by plasma transferred arc surfacing, are made and values of process parameters to produce optimal weld bead geometry are estimated. The experiments are conducted based on a five input process parameters and mathematical models are developed using multiple regression technique. The direct effects of input process parameters on weld bead geometry are discussed using graphs. Finally, optimization of the weld bead parameters, that is minimization of penetration and maximization of reinforcement and weld bead width, are made with a view to economize the input process parameters to achieve the desirable welding joint.
Automobile Management System Project Report.pdfKamal Acharya
The proposed project is developed to manage the automobile in the automobile dealer company. The main module in this project is login, automobile management, customer management, sales, complaints and reports. The first module is the login. The automobile showroom owner should login to the project for usage. The username and password are verified and if it is correct, next form opens. If the username and password are not correct, it shows the error message.
When a customer search for a automobile, if the automobile is available, they will be taken to a page that shows the details of the automobile including automobile name, automobile ID, quantity, price etc. “Automobile Management System” is useful for maintaining automobiles, customers effectively and hence helps for establishing good relation between customer and automobile organization. It contains various customized modules for effectively maintaining automobiles and stock information accurately and safely.
When the automobile is sold to the customer, stock will be reduced automatically. When a new purchase is made, stock will be increased automatically. While selecting automobiles for sale, the proposed software will automatically check for total number of available stock of that particular item, if the total stock of that particular item is less than 5, software will notify the user to purchase the particular item.
Also when the user tries to sale items which are not in stock, the system will prompt the user that the stock is not enough. Customers of this system can search for a automobile; can purchase a automobile easily by selecting fast. On the other hand the stock of automobiles can be maintained perfectly by the automobile shop manager overcoming the drawbacks of existing system.
Welcome to WIPAC Monthly the magazine brought to you by the LinkedIn Group Water Industry Process Automation & Control.
In this month's edition, along with this month's industry news to celebrate the 13 years since the group was created we have articles including
A case study of the used of Advanced Process Control at the Wastewater Treatment works at Lleida in Spain
A look back on an article on smart wastewater networks in order to see how the industry has measured up in the interim around the adoption of Digital Transformation in the Water Industry.
Explore the innovative world of trenchless pipe repair with our comprehensive guide, "The Benefits and Techniques of Trenchless Pipe Repair." This document delves into the modern methods of repairing underground pipes without the need for extensive excavation, highlighting the numerous advantages and the latest techniques used in the industry.
Learn about the cost savings, reduced environmental impact, and minimal disruption associated with trenchless technology. Discover detailed explanations of popular techniques such as pipe bursting, cured-in-place pipe (CIPP) lining, and directional drilling. Understand how these methods can be applied to various types of infrastructure, from residential plumbing to large-scale municipal systems.
Ideal for homeowners, contractors, engineers, and anyone interested in modern plumbing solutions, this guide provides valuable insights into why trenchless pipe repair is becoming the preferred choice for pipe rehabilitation. Stay informed about the latest advancements and best practices in the field.
Hybrid optimization of pumped hydro system and solar- Engr. Abdul-Azeez.pdffxintegritypublishin
Advancements in technology unveil a myriad of electrical and electronic breakthroughs geared towards efficiently harnessing limited resources to meet human energy demands. The optimization of hybrid solar PV panels and pumped hydro energy supply systems plays a pivotal role in utilizing natural resources effectively. This initiative not only benefits humanity but also fosters environmental sustainability. The study investigated the design optimization of these hybrid systems, focusing on understanding solar radiation patterns, identifying geographical influences on solar radiation, formulating a mathematical model for system optimization, and determining the optimal configuration of PV panels and pumped hydro storage. Through a comparative analysis approach and eight weeks of data collection, the study addressed key research questions related to solar radiation patterns and optimal system design. The findings highlighted regions with heightened solar radiation levels, showcasing substantial potential for power generation and emphasizing the system's efficiency. Optimizing system design significantly boosted power generation, promoted renewable energy utilization, and enhanced energy storage capacity. The study underscored the benefits of optimizing hybrid solar PV panels and pumped hydro energy supply systems for sustainable energy usage. Optimizing the design of solar PV panels and pumped hydro energy supply systems as examined across diverse climatic conditions in a developing country, not only enhances power generation but also improves the integration of renewable energy sources and boosts energy storage capacities, particularly beneficial for less economically prosperous regions. Additionally, the study provides valuable insights for advancing energy research in economically viable areas. Recommendations included conducting site-specific assessments, utilizing advanced modeling tools, implementing regular maintenance protocols, and enhancing communication among system components.
Event Management System Vb Net Project Report.pdfKamal Acharya
In present era, the scopes of information technology growing with a very fast .We do not see any are untouched from this industry. The scope of information technology has become wider includes: Business and industry. Household Business, Communication, Education, Entertainment, Science, Medicine, Engineering, Distance Learning, Weather Forecasting. Carrier Searching and so on.
My project named “Event Management System” is software that store and maintained all events coordinated in college. It also helpful to print related reports. My project will help to record the events coordinated by faculties with their Name, Event subject, date & details in an efficient & effective ways.
In my system we have to make a system by which a user can record all events coordinated by a particular faculty. In our proposed system some more featured are added which differs it from the existing system such as security.
NO1 Uk best vashikaran specialist in delhi vashikaran baba near me online vas...Amil Baba Dawood bangali
Contact with Dawood Bhai Just call on +92322-6382012 and we'll help you. We'll solve all your problems within 12 to 24 hours and with 101% guarantee and with astrology systematic. If you want to take any personal or professional advice then also you can call us on +92322-6382012 , ONLINE LOVE PROBLEM & Other all types of Daily Life Problem's.Then CALL or WHATSAPP us on +92322-6382012 and Get all these problems solutions here by Amil Baba DAWOOD BANGALI
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Forklift Classes Overview by Intella PartsIntella Parts
Discover the different forklift classes and their specific applications. Learn how to choose the right forklift for your needs to ensure safety, efficiency, and compliance in your operations.
For more technical information, visit our website https://intellaparts.com
About
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
• Remote control: Parallel or serial interface.
• Compatible with MAFI CCR system.
• Compatible with IDM8000 CCR.
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
• Easy in configuration using DIP switches.
Technical Specifications
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
Key Features
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
• Remote control: Parallel or serial interface
• Compatible with MAFI CCR system
• Copatiable with IDM8000 CCR
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
Application
• Remote control: Parallel or serial interface.
• Compatible with MAFI CCR system.
• Compatible with IDM8000 CCR.
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
• Easy in configuration using DIP switches.
COLLEGE BUS MANAGEMENT SYSTEM PROJECT REPORT.pdfKamal Acharya
The College Bus Management system is completely developed by Visual Basic .NET Version. The application is connect with most secured database language MS SQL Server. The application is develop by using best combination of front-end and back-end languages. The application is totally design like flat user interface. This flat user interface is more attractive user interface in 2017. The application is gives more important to the system functionality. The application is to manage the student’s details, driver’s details, bus details, bus route details, bus fees details and more. The application has only one unit for admin. The admin can manage the entire application. The admin can login into the application by using username and password of the admin. The application is develop for big and small colleges. It is more user friendly for non-computer person. Even they can easily learn how to manage the application within hours. The application is more secure by the admin. The system will give an effective output for the VB.Net and SQL Server given as input to the system. The compiled java program given as input to the system, after scanning the program will generate different reports. The application generates the report for users. The admin can view and download the report of the data. The application deliver the excel format reports. Because, excel formatted reports is very easy to understand the income and expense of the college bus. This application is mainly develop for windows operating system users. In 2017, 73% of people enterprises are using windows operating system. So the application will easily install for all the windows operating system users. The application-developed size is very low. The application consumes very low space in disk. Therefore, the user can allocate very minimum local disk space for this application.
1. 1.0 INTRODUCTION
NFL Nangal isthe first key industry set up by Govt. Of INDIA with coming up of Bhakhra Dam &
surplus power
fertilizer plant at Nangal, which went to production in 1961.
Ammonium Nitrate (25% Nitrogen) and heavy water.
Plant based on fuel oil gasification which added Urea
1990. Electrolysis plant was replaced with Front End Plant(NMP
Naphtha production of hydrogen and reducing the electrical power con
2.0 IN-SITU METALLOGRAPHY
In
any degradation or abnormality present in the equipment due to the operational conditions.
Pressure and temperature plays an
plain carbon, medium carbon and high alloy steels used in different process plant application.
Principally, addition of alloying elements increases ability to withstand severe process demands
by gener
out on operating plants for various reasons like, condition assessment, life assessment to avoid
failure and for safe and reliable operation. Due to critical assessment
components, microstructural evaluation of the component has become powerful tool.
The technique of in situ metallography involves location s
&polishing / electrolytic polishing, electrolytic etching or chemical etching, replication and
microstructural observation. The kit of in
light
CUSTOMER
NATURE OF TEST
TEST REFERENCE
DATE OF TESTING
SAMPLE DRAWN
First floor, Thangavel Nagar
Contact: +91
INTRODUCTION
NFL Nangal isthe first key industry set up by Govt. Of INDIA with coming up of Bhakhra Dam &
surplus power available from the project at the time. It was derived by Govt. Of India to set a
fertilizer plant at Nangal, which went to production in 1961.
Ammonium Nitrate (25% Nitrogen) and heavy water.
Plant based on fuel oil gasification which added Urea
1990. Electrolysis plant was replaced with Front End Plant(NMP
Naphtha production of hydrogen and reducing the electrical power con
SITU METALLOGRAPHY
In-Situ Metallographic testing is carried out to determine the conditions with respect to
any degradation or abnormality present in the equipment due to the operational conditions.
Pressure and temperature plays an
plain carbon, medium carbon and high alloy steels used in different process plant application.
Principally, addition of alloying elements increases ability to withstand severe process demands
by generating proper metallurgical conditions in an alloy. Various NDT Inspections are carried
out on operating plants for various reasons like, condition assessment, life assessment to avoid
failure and for safe and reliable operation. Due to critical assessment
components, microstructural evaluation of the component has become powerful tool.
The technique of in situ metallography involves location s
polishing / electrolytic polishing, electrolytic etching or chemical etching, replication and
microstructural observation. The kit of in
CUSTOMER
NATURE OF TEST
EST REFERENCE
DATE OF TESTING
SAMPLE DRAWN
Metz Lab Private Limited
First floor, Thangavel Nagar
+91-8190810222 | Mail:
NFL Nangal isthe first key industry set up by Govt. Of INDIA with coming up of Bhakhra Dam &
available from the project at the time. It was derived by Govt. Of India to set a
fertilizer plant at Nangal, which went to production in 1961.
Ammonium Nitrate (25% Nitrogen) and heavy water.
Plant based on fuel oil gasification which added Urea
1990. Electrolysis plant was replaced with Front End Plant(NMP
Naphtha production of hydrogen and reducing the electrical power con
SITU METALLOGRAPHY –
Situ Metallographic testing is carried out to determine the conditions with respect to
any degradation or abnormality present in the equipment due to the operational conditions.
Pressure and temperature plays an
plain carbon, medium carbon and high alloy steels used in different process plant application.
Principally, addition of alloying elements increases ability to withstand severe process demands
ating proper metallurgical conditions in an alloy. Various NDT Inspections are carried
out on operating plants for various reasons like, condition assessment, life assessment to avoid
failure and for safe and reliable operation. Due to critical assessment
components, microstructural evaluation of the component has become powerful tool.
The technique of in situ metallography involves location s
polishing / electrolytic polishing, electrolytic etching or chemical etching, replication and
microstructural observation. The kit of in
NATIONAL FERTILIZERS LIMITED,
NAYA NANGAL
INSITU
ASM Vol.9,17 & ASTM E 1351,
ASTM E 407.
09 To 11
By Customer @
Metz Lab Private Limited
First floor, Thangavel Nagar, Walajabad Main Road,
8190810222 | Mail: - info@metzlab.org
Test Report
NFL Nangal isthe first key industry set up by Govt. Of INDIA with coming up of Bhakhra Dam &
available from the project at the time. It was derived by Govt. Of India to set a
fertilizer plant at Nangal, which went to production in 1961.
Ammonium Nitrate (25% Nitrogen) and heavy water.
Plant based on fuel oil gasification which added Urea
1990. Electrolysis plant was replaced with Front End Plant(NMP
Naphtha production of hydrogen and reducing the electrical power con
METHOD
Situ Metallographic testing is carried out to determine the conditions with respect to
any degradation or abnormality present in the equipment due to the operational conditions.
Pressure and temperature plays an important role in degradation mechanism for alloys like
plain carbon, medium carbon and high alloy steels used in different process plant application.
Principally, addition of alloying elements increases ability to withstand severe process demands
ating proper metallurgical conditions in an alloy. Various NDT Inspections are carried
out on operating plants for various reasons like, condition assessment, life assessment to avoid
failure and for safe and reliable operation. Due to critical assessment
components, microstructural evaluation of the component has become powerful tool.
The technique of in situ metallography involves location s
polishing / electrolytic polishing, electrolytic etching or chemical etching, replication and
microstructural observation. The kit of in-
NATIONAL FERTILIZERS LIMITED,
NAYA NANGAL
INSITU-METALLOGRAPHY
ASM Vol.9,17 & ASTM E 1351,
ASTM E 407.
09 To 11-May
By Customer @
Metz Lab Private Limited
Walajabad Main Road,
info@metzlab.org
Test Report
NFL Nangal isthe first key industry set up by Govt. Of INDIA with coming up of Bhakhra Dam &
available from the project at the time. It was derived by Govt. Of India to set a
fertilizer plant at Nangal, which went to production in 1961.
Ammonium Nitrate (25% Nitrogen) and heavy water. Subsequently In 1978 went an A
Plant based on fuel oil gasification which added Urea
1990. Electrolysis plant was replaced with Front End Plant(NMP
Naphtha production of hydrogen and reducing the electrical power con
Situ Metallographic testing is carried out to determine the conditions with respect to
any degradation or abnormality present in the equipment due to the operational conditions.
important role in degradation mechanism for alloys like
plain carbon, medium carbon and high alloy steels used in different process plant application.
Principally, addition of alloying elements increases ability to withstand severe process demands
ating proper metallurgical conditions in an alloy. Various NDT Inspections are carried
out on operating plants for various reasons like, condition assessment, life assessment to avoid
failure and for safe and reliable operation. Due to critical assessment
components, microstructural evaluation of the component has become powerful tool.
The technique of in situ metallography involves location s
polishing / electrolytic polishing, electrolytic etching or chemical etching, replication and
-situ metallography comprises of portable grinder,
NATIONAL FERTILIZERS LIMITED,
NAYA NANGAL,PUNJAB-
METALLOGRAPHY
ASM Vol.9,17 & ASTM E 1351,
May-16
By Customer @ NFL Nangal
Metz Lab Private Limited
Walajabad Main Road, Mannivakkam
info@metzlab.org | website:
Test Report
NFL Nangal isthe first key industry set up by Govt. Of INDIA with coming up of Bhakhra Dam &
available from the project at the time. It was derived by Govt. Of India to set a
fertilizer plant at Nangal, which went to production in 1961. The plant at that time produce
Subsequently In 1978 went an A
Plant based on fuel oil gasification which added Urea (46% Nitrogen) to its main product in
1990. Electrolysis plant was replaced with Front End Plant(NMP
Naphtha production of hydrogen and reducing the electrical power con
Situ Metallographic testing is carried out to determine the conditions with respect to
any degradation or abnormality present in the equipment due to the operational conditions.
important role in degradation mechanism for alloys like
plain carbon, medium carbon and high alloy steels used in different process plant application.
Principally, addition of alloying elements increases ability to withstand severe process demands
ating proper metallurgical conditions in an alloy. Various NDT Inspections are carried
out on operating plants for various reasons like, condition assessment, life assessment to avoid
failure and for safe and reliable operation. Due to critical assessment
components, microstructural evaluation of the component has become powerful tool.
The technique of in situ metallography involves location selection, mechanical grinding
polishing / electrolytic polishing, electrolytic etching or chemical etching, replication and
situ metallography comprises of portable grinder,
NATIONAL FERTILIZERS LIMITED,
-140126
METALLOGRAPHY
ASM Vol.9,17 & ASTM E 1351, API-571
NFL Nangal
Metz Lab Private Limited
Mannivakkam – 600 048
| website:- www.metzlab.org
NFL Nangal isthe first key industry set up by Govt. Of INDIA with coming up of Bhakhra Dam &
available from the project at the time. It was derived by Govt. Of India to set a
The plant at that time produce
Subsequently In 1978 went an A
(46% Nitrogen) to its main product in
1990. Electrolysis plant was replaced with Front End Plant(NMP-I) based on reforming of
Naphtha production of hydrogen and reducing the electrical power consumption.
Situ Metallographic testing is carried out to determine the conditions with respect to
any degradation or abnormality present in the equipment due to the operational conditions.
important role in degradation mechanism for alloys like
plain carbon, medium carbon and high alloy steels used in different process plant application.
Principally, addition of alloying elements increases ability to withstand severe process demands
ating proper metallurgical conditions in an alloy. Various NDT Inspections are carried
out on operating plants for various reasons like, condition assessment, life assessment to avoid
failure and for safe and reliable operation. Due to critical assessment requirement of plant
components, microstructural evaluation of the component has become powerful tool.
election, mechanical grinding
polishing / electrolytic polishing, electrolytic etching or chemical etching, replication and
situ metallography comprises of portable grinder,
REPORT No: MT /SBI /001
Metz Lab Private Limited
Page 1
600 048
www.metzlab.org
Date : 28/05
NFL Nangal isthe first key industry set up by Govt. Of INDIA with coming up of Bhakhra Dam &
available from the project at the time. It was derived by Govt. Of India to set a
The plant at that time produce
Subsequently In 1978 went an Ammonia
(46% Nitrogen) to its main product in
I) based on reforming of
sumption.
Situ Metallographic testing is carried out to determine the conditions with respect to
any degradation or abnormality present in the equipment due to the operational conditions.
important role in degradation mechanism for alloys like
plain carbon, medium carbon and high alloy steels used in different process plant application.
Principally, addition of alloying elements increases ability to withstand severe process demands
ating proper metallurgical conditions in an alloy. Various NDT Inspections are carried
out on operating plants for various reasons like, condition assessment, life assessment to avoid
requirement of plant
components, microstructural evaluation of the component has become powerful tool.
election, mechanical grinding
polishing / electrolytic polishing, electrolytic etching or chemical etching, replication and
situ metallography comprises of portable grinder,
REPORT No: MT /SBI /001
1 of 27
5/2016
NFL Nangal isthe first key industry set up by Govt. Of INDIA with coming up of Bhakhra Dam &
available from the project at the time. It was derived by Govt. Of India to set a
The plant at that time produce
mmonia
(46% Nitrogen) to its main product in
I) based on reforming of
Situ Metallographic testing is carried out to determine the conditions with respect to
any degradation or abnormality present in the equipment due to the operational conditions.
important role in degradation mechanism for alloys like
plain carbon, medium carbon and high alloy steels used in different process plant application.
Principally, addition of alloying elements increases ability to withstand severe process demands
ating proper metallurgical conditions in an alloy. Various NDT Inspections are carried
out on operating plants for various reasons like, condition assessment, life assessment to avoid
requirement of plant
election, mechanical grinding
polishing / electrolytic polishing, electrolytic etching or chemical etching, replication and
situ metallography comprises of portable grinder,
REPORT No: MT /SBI /001
2. grinder with variable speed controlle
consumables. The consumables can be listed as self
size, self-
electrolytes and replica films
3.0 DAMAGE MECHANISMS THAT ARE DETECTED THROUGH MICROSTRUCTURESTUDIES
Damage mechanisms that are common to a variety of industries including refining and
petrochemical,
The principle deterioration mechanisms that could be detected by using in situ
metallographic
creep, hydrogen attack, carburization, grain boundary oxidization and em
microstructure etc. Aspects of each will be considered in turn. Depending upon the alloys used
and microstructure conditions with expertise on interpretations skills many other mechanisms
and damages can be predicted.
3.
involves time dependent deformation and high temperature creep cracking, develops at
grain boundaries in
include boiler super
petrochemical furnace and react
temperatures, with local over
strains and wall thinning. At
higher stress level. The fracture is eventually intergranule in nature. Classification of
creep damage in the components exposed to creep range has been made using the
largely qualitative approach based
observed by in situ metallography. The three stages of creep and associated
microstructure degradations are represented in the sketch given below. Basic guidelines
for evaluation of creep damage and provide
given in Table. In situ metallography used in conjunction with semi quantitative tools
First floor, Thangavel Nagar
Contact: +91
grinder with variable speed controlle
consumables. The consumables can be listed as self
-adhesive velvet cloth, solvents, water bottles, diamond paste, and suspended alumina,
rolytes and replica films
DAMAGE MECHANISMS THAT ARE DETECTED THROUGH MICROSTRUCTURESTUDIES
Damage mechanisms that are common to a variety of industries including refining and
petrochemical, pulp and paper, and fossil utility are covered in this Sectio
The principle deterioration mechanisms that could be detected by using in situ
metallographic techniques are the microstructural degradation like Spheroidization of pearlite,
creep, hydrogen attack, carburization, grain boundary oxidization and em
microstructure etc. Aspects of each will be considered in turn. Depending upon the alloys used
and microstructure conditions with expertise on interpretations skills many other mechanisms
and damages can be predicted.
3.1. CREEP DAMAGE:
Creep is
involves time dependent deformation and high temperature creep cracking, develops at
grain boundaries in
include boiler super
petrochemical furnace and react
temperatures, with local over
strains and wall thinning. At
higher stress level. The fracture is eventually intergranule in nature. Classification of
creep damage in the components exposed to creep range has been made using the
largely qualitative approach based
observed by in situ metallography. The three stages of creep and associated
microstructure degradations are represented in the sketch given below. Basic guidelines
for evaluation of creep damage and provide
given in Table. In situ metallography used in conjunction with semi quantitative tools
Metz Lab Private Limited
First floor, Thangavel Nagar
+91-8190810222 | Mail:
grinder with variable speed controlle
consumables. The consumables can be listed as self
adhesive velvet cloth, solvents, water bottles, diamond paste, and suspended alumina,
rolytes and replica films
DAMAGE MECHANISMS THAT ARE DETECTED THROUGH MICROSTRUCTURESTUDIES
Damage mechanisms that are common to a variety of industries including refining and
pulp and paper, and fossil utility are covered in this Sectio
The principle deterioration mechanisms that could be detected by using in situ
techniques are the microstructural degradation like Spheroidization of pearlite,
creep, hydrogen attack, carburization, grain boundary oxidization and em
microstructure etc. Aspects of each will be considered in turn. Depending upon the alloys used
and microstructure conditions with expertise on interpretations skills many other mechanisms
and damages can be predicted.
CREEP DAMAGE:
Creep is one of the most serious high temperature damage mechanisms. It
involves time dependent deformation and high temperature creep cracking, develops at
grain boundaries in engineering components that fail over an extended time. These
include boiler super-heate
petrochemical furnace and react
temperatures, with local over
strains and wall thinning. At
higher stress level. The fracture is eventually intergranule in nature. Classification of
creep damage in the components exposed to creep range has been made using the
largely qualitative approach based
observed by in situ metallography. The three stages of creep and associated
microstructure degradations are represented in the sketch given below. Basic guidelines
for evaluation of creep damage and provide
given in Table. In situ metallography used in conjunction with semi quantitative tools
Metz Lab Private Limited
First floor, Thangavel Nagar, Walajabad Main Road,
8190810222 | Mail: - info@metzlab.org
grinder with variable speed controller, electrolytic etcher/polisher, microscope and variety of
consumables. The consumables can be listed as self
adhesive velvet cloth, solvents, water bottles, diamond paste, and suspended alumina,
DAMAGE MECHANISMS THAT ARE DETECTED THROUGH MICROSTRUCTURESTUDIES
Damage mechanisms that are common to a variety of industries including refining and
pulp and paper, and fossil utility are covered in this Sectio
The principle deterioration mechanisms that could be detected by using in situ
techniques are the microstructural degradation like Spheroidization of pearlite,
creep, hydrogen attack, carburization, grain boundary oxidization and em
microstructure etc. Aspects of each will be considered in turn. Depending upon the alloys used
and microstructure conditions with expertise on interpretations skills many other mechanisms
one of the most serious high temperature damage mechanisms. It
involves time dependent deformation and high temperature creep cracking, develops at
engineering components that fail over an extended time. These
heater and other components operating at high temperature,
petrochemical furnace and reactor vessel components and gas turbine blades. At higher
temperatures, with local overheating, deformation may be localized with large plastic
strains and wall thinning. At somewhat lower temperatures and under correspondingly
higher stress level. The fracture is eventually intergranule in nature. Classification of
creep damage in the components exposed to creep range has been made using the
largely qualitative approach based
observed by in situ metallography. The three stages of creep and associated
microstructure degradations are represented in the sketch given below. Basic guidelines
for evaluation of creep damage and provide
given in Table. In situ metallography used in conjunction with semi quantitative tools
Metz Lab Private Limited
Walajabad Main Road,
info@metzlab.org
r, electrolytic etcher/polisher, microscope and variety of
consumables. The consumables can be listed as self-adhesive polishing papers of different grit
adhesive velvet cloth, solvents, water bottles, diamond paste, and suspended alumina,
DAMAGE MECHANISMS THAT ARE DETECTED THROUGH MICROSTRUCTURESTUDIES
Damage mechanisms that are common to a variety of industries including refining and
pulp and paper, and fossil utility are covered in this Sectio
The principle deterioration mechanisms that could be detected by using in situ
techniques are the microstructural degradation like Spheroidization of pearlite,
creep, hydrogen attack, carburization, grain boundary oxidization and em
microstructure etc. Aspects of each will be considered in turn. Depending upon the alloys used
and microstructure conditions with expertise on interpretations skills many other mechanisms
one of the most serious high temperature damage mechanisms. It
involves time dependent deformation and high temperature creep cracking, develops at
engineering components that fail over an extended time. These
and other components operating at high temperature,
vessel components and gas turbine blades. At higher
eating, deformation may be localized with large plastic
somewhat lower temperatures and under correspondingly
higher stress level. The fracture is eventually intergranule in nature. Classification of
creep damage in the components exposed to creep range has been made using the
on distribution of creep voids and micro cracks
observed by in situ metallography. The three stages of creep and associated
microstructure degradations are represented in the sketch given below. Basic guidelines
for evaluation of creep damage and provide judgment on the inspection intervals are
given in Table. In situ metallography used in conjunction with semi quantitative tools
Metz Lab Private Limited
Walajabad Main Road, Mannivakkam
info@metzlab.org | website:
r, electrolytic etcher/polisher, microscope and variety of
adhesive polishing papers of different grit
adhesive velvet cloth, solvents, water bottles, diamond paste, and suspended alumina,
DAMAGE MECHANISMS THAT ARE DETECTED THROUGH MICROSTRUCTURESTUDIES
Damage mechanisms that are common to a variety of industries including refining and
pulp and paper, and fossil utility are covered in this Sectio
The principle deterioration mechanisms that could be detected by using in situ
techniques are the microstructural degradation like Spheroidization of pearlite,
creep, hydrogen attack, carburization, grain boundary oxidization and em
microstructure etc. Aspects of each will be considered in turn. Depending upon the alloys used
and microstructure conditions with expertise on interpretations skills many other mechanisms
one of the most serious high temperature damage mechanisms. It
involves time dependent deformation and high temperature creep cracking, develops at
engineering components that fail over an extended time. These
and other components operating at high temperature,
vessel components and gas turbine blades. At higher
eating, deformation may be localized with large plastic
somewhat lower temperatures and under correspondingly
higher stress level. The fracture is eventually intergranule in nature. Classification of
creep damage in the components exposed to creep range has been made using the
on distribution of creep voids and micro cracks
observed by in situ metallography. The three stages of creep and associated
microstructure degradations are represented in the sketch given below. Basic guidelines
judgment on the inspection intervals are
given in Table. In situ metallography used in conjunction with semi quantitative tools
Metz Lab Private Limited
Mannivakkam – 600 048
| website:- www.metzlab.org
REPORT No: MT /
r, electrolytic etcher/polisher, microscope and variety of
adhesive polishing papers of different grit
adhesive velvet cloth, solvents, water bottles, diamond paste, and suspended alumina,
DAMAGE MECHANISMS THAT ARE DETECTED THROUGH MICROSTRUCTURESTUDIES
Damage mechanisms that are common to a variety of industries including refining and
pulp and paper, and fossil utility are covered in this Section.
The principle deterioration mechanisms that could be detected by using in situ
techniques are the microstructural degradation like Spheroidization of pearlite,
creep, hydrogen attack, carburization, grain boundary oxidization and em
microstructure etc. Aspects of each will be considered in turn. Depending upon the alloys used
and microstructure conditions with expertise on interpretations skills many other mechanisms
one of the most serious high temperature damage mechanisms. It
involves time dependent deformation and high temperature creep cracking, develops at
engineering components that fail over an extended time. These
and other components operating at high temperature,
vessel components and gas turbine blades. At higher
eating, deformation may be localized with large plastic
somewhat lower temperatures and under correspondingly
higher stress level. The fracture is eventually intergranule in nature. Classification of
creep damage in the components exposed to creep range has been made using the
on distribution of creep voids and micro cracks
observed by in situ metallography. The three stages of creep and associated
microstructure degradations are represented in the sketch given below. Basic guidelines
judgment on the inspection intervals are
given in Table. In situ metallography used in conjunction with semi quantitative tools
Metz Lab Private Limited
Page 2
600 048
www.metzlab.org
REPORT No: MT / SBI /001
r, electrolytic etcher/polisher, microscope and variety of
adhesive polishing papers of different grit
adhesive velvet cloth, solvents, water bottles, diamond paste, and suspended alumina,
DAMAGE MECHANISMS THAT ARE DETECTED THROUGH MICROSTRUCTURESTUDIES
Damage mechanisms that are common to a variety of industries including refining and
The principle deterioration mechanisms that could be detected by using in situ
techniques are the microstructural degradation like Spheroidization of pearlite,
creep, hydrogen attack, carburization, grain boundary oxidization and em-brittlement of
microstructure etc. Aspects of each will be considered in turn. Depending upon the alloys used
and microstructure conditions with expertise on interpretations skills many other mechanisms
one of the most serious high temperature damage mechanisms. It
involves time dependent deformation and high temperature creep cracking, develops at
engineering components that fail over an extended time. These
and other components operating at high temperature,
vessel components and gas turbine blades. At higher
eating, deformation may be localized with large plastic
somewhat lower temperatures and under correspondingly
higher stress level. The fracture is eventually intergranule in nature. Classification of
creep damage in the components exposed to creep range has been made using the
on distribution of creep voids and micro cracks
observed by in situ metallography. The three stages of creep and associated
microstructure degradations are represented in the sketch given below. Basic guidelines
judgment on the inspection intervals are
given in Table. In situ metallography used in conjunction with semi quantitative tools
2 of 27
SBI /001
r, electrolytic etcher/polisher, microscope and variety of
adhesive polishing papers of different grit
adhesive velvet cloth, solvents, water bottles, diamond paste, and suspended alumina,
Damage mechanisms that are common to a variety of industries including refining and
The principle deterioration mechanisms that could be detected by using in situ
techniques are the microstructural degradation like Spheroidization of pearlite,
lement of
microstructure etc. Aspects of each will be considered in turn. Depending upon the alloys used
and microstructure conditions with expertise on interpretations skills many other mechanisms
one of the most serious high temperature damage mechanisms. It
involves time dependent deformation and high temperature creep cracking, develops at
engineering components that fail over an extended time. These
and other components operating at high temperature,
vessel components and gas turbine blades. At higher
eating, deformation may be localized with large plastic
somewhat lower temperatures and under correspondingly
higher stress level. The fracture is eventually intergranule in nature. Classification of
creep damage in the components exposed to creep range has been made using the
on distribution of creep voids and micro cracks
observed by in situ metallography. The three stages of creep and associated
microstructure degradations are represented in the sketch given below. Basic guidelines
judgment on the inspection intervals are
given in Table. In situ metallography used in conjunction with semi quantitative tools
3. like hardness measurements indicating loss of tensile strength would permit remaining
life assessment
at this juncture is that
by displaying spheroidzation of carbides but with little void formation.
First floor, Thangavel Nagar
Contact: +91
like hardness measurements indicating loss of tensile strength would permit remaining
life assessment
at this juncture is that
by displaying spheroidzation of carbides but with little void formation.
Metz Lab Private Limited
First floor, Thangavel Nagar
+91-8190810222 | Mail:
like hardness measurements indicating loss of tensile strength would permit remaining
life assessment studies on components undergoing creep damage. A point worth noting
at this juncture is that the chrome Molly steels are liable to fail by creep in a short time
by displaying spheroidzation of carbides but with little void formation.
Metz Lab Private Limited
First floor, Thangavel Nagar, Walajabad Main Road,
8190810222 | Mail: - info@metzlab.org
like hardness measurements indicating loss of tensile strength would permit remaining
studies on components undergoing creep damage. A point worth noting
the chrome Molly steels are liable to fail by creep in a short time
by displaying spheroidzation of carbides but with little void formation.
Metz Lab Private Limited
Walajabad Main Road,
info@metzlab.org
like hardness measurements indicating loss of tensile strength would permit remaining
studies on components undergoing creep damage. A point worth noting
the chrome Molly steels are liable to fail by creep in a short time
by displaying spheroidzation of carbides but with little void formation.
Metz Lab Private Limited
Walajabad Main Road, Mannivakkam
info@metzlab.org | website:
like hardness measurements indicating loss of tensile strength would permit remaining
studies on components undergoing creep damage. A point worth noting
the chrome Molly steels are liable to fail by creep in a short time
by displaying spheroidzation of carbides but with little void formation.
Metz Lab Private Limited
Mannivakkam – 600 048
| website:- www.metzlab.org
REPORT No: MT /
like hardness measurements indicating loss of tensile strength would permit remaining
studies on components undergoing creep damage. A point worth noting
the chrome Molly steels are liable to fail by creep in a short time
by displaying spheroidzation of carbides but with little void formation.
Metz Lab Private Limited
Page 3
600 048
www.metzlab.org
REPORT No: MT / SBI /001
like hardness measurements indicating loss of tensile strength would permit remaining
studies on components undergoing creep damage. A point worth noting
the chrome Molly steels are liable to fail by creep in a short time
3 of 27
SBI /001
like hardness measurements indicating loss of tensile strength would permit remaining
studies on components undergoing creep damage. A point worth noting
the chrome Molly steels are liable to fail by creep in a short time
4. 3.2
penetrate inside. Thus, the thickening of grain boundaries in carbon steels can be seen
with etching
3.
temperature to
steel can be found out
3.
decreases the
examination.
3.
instance, sigma
temperature or cycled
loss of ductility an
embrittlement phenomenon when
400
checks are employed after exten
developing. Cracks can initiate from the brittle
resistance to bending. This can be detected by
are compared with the normal microstructures
of degradations.
First floor, Thangavel Nagar
Contact: +91
3.2 HIGH TEMPERATURE OXIDATION:
Under highly oxidizing atmosphere grain boundary oxidization takes place that
penetrate inside. Thus, the thickening of grain boundaries in carbon steels can be seen
with etching response
3.3. DECARBURISATION:
The carbon in the steel can react with oxygen and in the atmosphere at high
temperature to
steel can be found out
3.4. GRAIN COARSENING:
Grain coarsening takes place with prolonged high temperature exposure which
decreases the
examination.
3.5. EMBRITTLEMENT AND CARBURIZATION
Embrittlement
instance, sigma
temperature or cycled
loss of ductility an
embrittlement phenomenon when
400o
C. If the temperature conditions are
checks are employed after exten
developing. Cracks can initiate from the brittle
resistance to bending. This can be detected by
are compared with the normal microstructures
of degradations.
Metz Lab Private Limited
First floor, Thangavel Nagar
+91-8190810222 | Mail:
HIGH TEMPERATURE OXIDATION:
Under highly oxidizing atmosphere grain boundary oxidization takes place that
penetrate inside. Thus, the thickening of grain boundaries in carbon steels can be seen
response during
DECARBURISATION:
The carbon in the steel can react with oxygen and in the atmosphere at high
temperature to get decarburization of the surface. The loss of carbon in the surface of
steel can be found out from microstructure examinations
GRAIN COARSENING:
Grain coarsening takes place with prolonged high temperature exposure which
decreases the strength of the steel. This can be easily noticed by microstructure
examination.
EMBRITTLEMENT AND CARBURIZATION
Embrittlement from precipitations arise in a number of different ways for
instance, sigma phase formation in austenitic stainless steels maintained at high
temperature or cycled through the critical temperature range of 565 to 989
loss of ductility and embrit
embrittlement phenomenon when
C. If the temperature conditions are
checks are employed after exten
developing. Cracks can initiate from the brittle
resistance to bending. This can be detected by
are compared with the normal microstructures
of degradations.
Metz Lab Private Limited
First floor, Thangavel Nagar, Walajabad Main Road,
8190810222 | Mail: - info@metzlab.org
HIGH TEMPERATURE OXIDATION:
Under highly oxidizing atmosphere grain boundary oxidization takes place that
penetrate inside. Thus, the thickening of grain boundaries in carbon steels can be seen
during insitu metallography.
DECARBURISATION:
The carbon in the steel can react with oxygen and in the atmosphere at high
get decarburization of the surface. The loss of carbon in the surface of
from microstructure examinations
GRAIN COARSENING:
Grain coarsening takes place with prolonged high temperature exposure which
strength of the steel. This can be easily noticed by microstructure
EMBRITTLEMENT AND CARBURIZATION
from precipitations arise in a number of different ways for
phase formation in austenitic stainless steels maintained at high
through the critical temperature range of 565 to 989
mbrittlement. Ferritic stainless steels may be subjected to
embrittlement phenomenon when held at or cooled over the temperature range 550 to
C. If the temperature conditions are
checks are employed after exten
developing. Cracks can initiate from the brittle
resistance to bending. This can be detected by
are compared with the normal microstructures
Metz Lab Private Limited
Walajabad Main Road,
info@metzlab.org
HIGH TEMPERATURE OXIDATION:
Under highly oxidizing atmosphere grain boundary oxidization takes place that
penetrate inside. Thus, the thickening of grain boundaries in carbon steels can be seen
metallography.
The carbon in the steel can react with oxygen and in the atmosphere at high
get decarburization of the surface. The loss of carbon in the surface of
from microstructure examinations
Grain coarsening takes place with prolonged high temperature exposure which
strength of the steel. This can be easily noticed by microstructure
EMBRITTLEMENT AND CARBURIZATION
from precipitations arise in a number of different ways for
phase formation in austenitic stainless steels maintained at high
through the critical temperature range of 565 to 989
tlement. Ferritic stainless steels may be subjected to
held at or cooled over the temperature range 550 to
C. If the temperature conditions are likely to lead to such effects, metallographic
checks are employed after extended exposure
developing. Cracks can initiate from the brittle
resistance to bending. This can be detected by
are compared with the normal microstructures on comparison basis to
Metz Lab Private Limited
Walajabad Main Road, Mannivakkam
info@metzlab.org | website:
Under highly oxidizing atmosphere grain boundary oxidization takes place that
penetrate inside. Thus, the thickening of grain boundaries in carbon steels can be seen
metallography.
The carbon in the steel can react with oxygen and in the atmosphere at high
get decarburization of the surface. The loss of carbon in the surface of
from microstructure examinations.
Grain coarsening takes place with prolonged high temperature exposure which
strength of the steel. This can be easily noticed by microstructure
from precipitations arise in a number of different ways for
phase formation in austenitic stainless steels maintained at high
through the critical temperature range of 565 to 989
tlement. Ferritic stainless steels may be subjected to
held at or cooled over the temperature range 550 to
likely to lead to such effects, metallographic
ded exposure prior to an unexpected rupture
developing. Cracks can initiate from the brittle carburized layer, which has little
resistance to bending. This can be detected by metallography.
on comparison basis to
Metz Lab Private Limited
Mannivakkam – 600 048
| website:- www.metzlab.org
REPORT No: MT /
Under highly oxidizing atmosphere grain boundary oxidization takes place that
penetrate inside. Thus, the thickening of grain boundaries in carbon steels can be seen
The carbon in the steel can react with oxygen and in the atmosphere at high
get decarburization of the surface. The loss of carbon in the surface of
Grain coarsening takes place with prolonged high temperature exposure which
strength of the steel. This can be easily noticed by microstructure
from precipitations arise in a number of different ways for
phase formation in austenitic stainless steels maintained at high
through the critical temperature range of 565 to 989
tlement. Ferritic stainless steels may be subjected to
held at or cooled over the temperature range 550 to
likely to lead to such effects, metallographic
prior to an unexpected rupture
carburized layer, which has little
metallography. Normally the damages
on comparison basis to
Metz Lab Private Limited
Page 4
600 048
www.metzlab.org
REPORT No: MT / SBI /001
Under highly oxidizing atmosphere grain boundary oxidization takes place that
penetrate inside. Thus, the thickening of grain boundaries in carbon steels can be seen
The carbon in the steel can react with oxygen and in the atmosphere at high
get decarburization of the surface. The loss of carbon in the surface of
Grain coarsening takes place with prolonged high temperature exposure which
strength of the steel. This can be easily noticed by microstructure
from precipitations arise in a number of different ways for
phase formation in austenitic stainless steels maintained at high
through the critical temperature range of 565 to 989 o
C causes
tlement. Ferritic stainless steels may be subjected to
held at or cooled over the temperature range 550 to
likely to lead to such effects, metallographic
prior to an unexpected rupture
carburized layer, which has little
Normally the damages
judge the extent
4 of 27
SBI /001
Under highly oxidizing atmosphere grain boundary oxidization takes place that
penetrate inside. Thus, the thickening of grain boundaries in carbon steels can be seen
The carbon in the steel can react with oxygen and in the atmosphere at high
get decarburization of the surface. The loss of carbon in the surface of
Grain coarsening takes place with prolonged high temperature exposure which
strength of the steel. This can be easily noticed by microstructure
from precipitations arise in a number of different ways for
phase formation in austenitic stainless steels maintained at high
C causes
tlement. Ferritic stainless steels may be subjected to
held at or cooled over the temperature range 550 to
likely to lead to such effects, metallographic
prior to an unexpected rupture
carburized layer, which has little
Normally the damages
judge the extent
5. 4.0 PROCEDURE FOR INSITU METALLOGRAPHY EXAMINATIONS
4.1.
Naya Nangal
4.2.
4.3.
surface free from pin holes/ scaling/ pitting/surface corrosions and care to be taken no
to go too deep nor more than 1.0
papers
proceeding paper. Once the Grinding steps are completed, the area is ready for
Polishing.
Polisher Using Lavigated
(i.e. 6
Once the polishing steps are completed, the area is ready for
locations as per table. Refer page 5 and 6.
approximately three times the size of the area to be replicated, is held by tweezers and
softened on one side only. Apply acetone with an eyedropper, allow to set for
approximately 30 seconds, and then
then pressed firmly against the area with the eraser end of a pencil or tip of the fingers
and helped several seconds. Care must be taken that the acetate is not allowed to slip
or a smudged replica will
hardens, usually 10 to 15 minutes, depending upon the size of the replica. Once it has
hardened it can be stripped with tweezers. At this point the stripped replica should be
put into a separate
double
appropriately.
First floor, Thangavel Nagar
Contact: +91
4.0 PROCEDURE FOR INSITU METALLOGRAPHY EXAMINATIONS
4.1. SCOPE
To Examine
Naya Nangal, by
4.2. APPARATUS & MATERIALS:
Metallurgical Microscope.
Hand Grinding Machine
Portable Polishing Machines & Diamond Paste
Etching Reagents as per table
Replica Kit
Polishing papers, sylvet cloth, polishing media, thermo setting or therm
4.3. SPECIMEN PREPARATION TECHNIQUE
Grinding
surface free from pin holes/ scaling/ pitting/surface corrosions and care to be taken no
to go too deep nor more than 1.0
papers (80- Grit To 1
proceeding paper. Once the Grinding steps are completed, the area is ready for
Polishing.
Polishing
Polisher Using Lavigated
(i.e. 6-micron diamond compound followed by 1
Once the polishing steps are completed, the area is ready for
Etching
locations as per table. Refer page 5 and 6.
Replication
approximately three times the size of the area to be replicated, is held by tweezers and
softened on one side only. Apply acetone with an eyedropper, allow to set for
approximately 30 seconds, and then
then pressed firmly against the area with the eraser end of a pencil or tip of the fingers
and helped several seconds. Care must be taken that the acetate is not allowed to slip
or a smudged replica will
hardens, usually 10 to 15 minutes, depending upon the size of the replica. Once it has
hardened it can be stripped with tweezers. At this point the stripped replica should be
put into a separate
double-sided tape. Several Replicas should be made of each area and should be labelled
appropriately.
Metz Lab Private Limited
First floor, Thangavel Nagar
+91-8190810222 | Mail:
4.0 PROCEDURE FOR INSITU METALLOGRAPHY EXAMINATIONS
To Examine the microstructure of the
by the Insitu
APPARATUS & MATERIALS:
Metallurgical Microscope.
Hand Grinding Machine
Portable Polishing Machines & Diamond Paste
Etching Reagents as per table
Replica Kit
Polishing papers, sylvet cloth, polishing media, thermo setting or therm
SPECIMEN PREPARATION TECHNIQUE
Grinding –Flatten the specimen with hand grinder to minimum depth to get
surface free from pin holes/ scaling/ pitting/surface corrosions and care to be taken no
to go too deep nor more than 1.0
Grit To 172
proceeding paper. Once the Grinding steps are completed, the area is ready for
Polishing - Wash the sample thoroughly an
Polisher Using Lavigated
micron diamond compound followed by 1
Once the polishing steps are completed, the area is ready for
Etching – to etch the reagents in the mirror finished surface of the test required
locations as per table. Refer page 5 and 6.
Replication – A small piece of cellulose acetate, 3 to 5mm thick and
approximately three times the size of the area to be replicated, is held by tweezers and
softened on one side only. Apply acetone with an eyedropper, allow to set for
approximately 30 seconds, and then
then pressed firmly against the area with the eraser end of a pencil or tip of the fingers
and helped several seconds. Care must be taken that the acetate is not allowed to slip
or a smudged replica will
hardens, usually 10 to 15 minutes, depending upon the size of the replica. Once it has
hardened it can be stripped with tweezers. At this point the stripped replica should be
put into a separate contain
sided tape. Several Replicas should be made of each area and should be labelled
appropriately.
Metz Lab Private Limited
First floor, Thangavel Nagar, Walajabad Main Road,
8190810222 | Mail: - info@metzlab.org
4.0 PROCEDURE FOR INSITU METALLOGRAPHY EXAMINATIONS
the microstructure of the
Insitu-Metallograph
APPARATUS & MATERIALS:
Metallurgical Microscope.
Hand Grinding Machine
Portable Polishing Machines & Diamond Paste
Etching Reagents as per table
Polishing papers, sylvet cloth, polishing media, thermo setting or therm
SPECIMEN PREPARATION TECHNIQUE
Flatten the specimen with hand grinder to minimum depth to get
surface free from pin holes/ scaling/ pitting/surface corrosions and care to be taken no
to go too deep nor more than 1.0
Grit Paper)should be done in a particular direction to that of
proceeding paper. Once the Grinding steps are completed, the area is ready for
Wash the sample thoroughly an
Aluminium oxide Suspension or Magnesium oxide Suspension
micron diamond compound followed by 1
Once the polishing steps are completed, the area is ready for
to etch the reagents in the mirror finished surface of the test required
locations as per table. Refer page 5 and 6.
A small piece of cellulose acetate, 3 to 5mm thick and
approximately three times the size of the area to be replicated, is held by tweezers and
softened on one side only. Apply acetone with an eyedropper, allow to set for
approximately 30 seconds, and then
then pressed firmly against the area with the eraser end of a pencil or tip of the fingers
and helped several seconds. Care must be taken that the acetate is not allowed to slip
or a smudged replica will be obtained. Let the replica remain in this position until it
hardens, usually 10 to 15 minutes, depending upon the size of the replica. Once it has
hardened it can be stripped with tweezers. At this point the stripped replica should be
container (usually a small Plastic box
sided tape. Several Replicas should be made of each area and should be labelled
Metz Lab Private Limited
Walajabad Main Road,
info@metzlab.org
4.0 PROCEDURE FOR INSITU METALLOGRAPHY EXAMINATIONS
the microstructure of the fertilizer unit @
Metallography.
Portable Polishing Machines & Diamond Paste
Etching Reagents as per table
Polishing papers, sylvet cloth, polishing media, thermo setting or therm
SPECIMEN PREPARATION TECHNIQUE -
Flatten the specimen with hand grinder to minimum depth to get
surface free from pin holes/ scaling/ pitting/surface corrosions and care to be taken no
to go too deep nor more than 1.0 mm from
Grit Paper)should be done in a particular direction to that of
proceeding paper. Once the Grinding steps are completed, the area is ready for
Wash the sample thoroughly an
Aluminium oxide Suspension or Magnesium oxide Suspension
micron diamond compound followed by 1
Once the polishing steps are completed, the area is ready for
to etch the reagents in the mirror finished surface of the test required
locations as per table. Refer page 5 and 6.
A small piece of cellulose acetate, 3 to 5mm thick and
approximately three times the size of the area to be replicated, is held by tweezers and
softened on one side only. Apply acetone with an eyedropper, allow to set for
shake to remove excess acetone. The soften side is
then pressed firmly against the area with the eraser end of a pencil or tip of the fingers
and helped several seconds. Care must be taken that the acetate is not allowed to slip
be obtained. Let the replica remain in this position until it
hardens, usually 10 to 15 minutes, depending upon the size of the replica. Once it has
hardened it can be stripped with tweezers. At this point the stripped replica should be
er (usually a small Plastic box
sided tape. Several Replicas should be made of each area and should be labelled
Metz Lab Private Limited
Walajabad Main Road, Mannivakkam
info@metzlab.org | website:
4.0 PROCEDURE FOR INSITU METALLOGRAPHY EXAMINATIONS
fertilizer unit @
Portable Polishing Machines & Diamond Paste
Polishing papers, sylvet cloth, polishing media, thermo setting or therm
Flatten the specimen with hand grinder to minimum depth to get
surface free from pin holes/ scaling/ pitting/surface corrosions and care to be taken no
mm from surface. Grind
Grit Paper)should be done in a particular direction to that of
proceeding paper. Once the Grinding steps are completed, the area is ready for
Wash the sample thoroughly and finally polish by the Portable
Aluminium oxide Suspension or Magnesium oxide Suspension
micron diamond compound followed by 1-micron diamond compound polish).
Once the polishing steps are completed, the area is ready for
to etch the reagents in the mirror finished surface of the test required
A small piece of cellulose acetate, 3 to 5mm thick and
approximately three times the size of the area to be replicated, is held by tweezers and
softened on one side only. Apply acetone with an eyedropper, allow to set for
shake to remove excess acetone. The soften side is
then pressed firmly against the area with the eraser end of a pencil or tip of the fingers
and helped several seconds. Care must be taken that the acetate is not allowed to slip
be obtained. Let the replica remain in this position until it
hardens, usually 10 to 15 minutes, depending upon the size of the replica. Once it has
hardened it can be stripped with tweezers. At this point the stripped replica should be
er (usually a small Plastic box, or taped to a glass slide with
sided tape. Several Replicas should be made of each area and should be labelled
Metz Lab Private Limited
Mannivakkam – 600 048
| website:- www.metzlab.org
REPORT No: MT /
fertilizer unit @ National Fertilizers Limited,
Polishing papers, sylvet cloth, polishing media, thermo setting or therm
Flatten the specimen with hand grinder to minimum depth to get
surface free from pin holes/ scaling/ pitting/surface corrosions and care to be taken no
surface. Grind the surface with emery
Grit Paper)should be done in a particular direction to that of
proceeding paper. Once the Grinding steps are completed, the area is ready for
d finally polish by the Portable
Aluminium oxide Suspension or Magnesium oxide Suspension
micron diamond compound polish).
Once the polishing steps are completed, the area is ready for Etching.
to etch the reagents in the mirror finished surface of the test required
A small piece of cellulose acetate, 3 to 5mm thick and
approximately three times the size of the area to be replicated, is held by tweezers and
softened on one side only. Apply acetone with an eyedropper, allow to set for
shake to remove excess acetone. The soften side is
then pressed firmly against the area with the eraser end of a pencil or tip of the fingers
and helped several seconds. Care must be taken that the acetate is not allowed to slip
be obtained. Let the replica remain in this position until it
hardens, usually 10 to 15 minutes, depending upon the size of the replica. Once it has
hardened it can be stripped with tweezers. At this point the stripped replica should be
, or taped to a glass slide with
sided tape. Several Replicas should be made of each area and should be labelled
Metz Lab Private Limited
Page 5
600 048
www.metzlab.org
REPORT No: MT / SBI /001
National Fertilizers Limited,
Polishing papers, sylvet cloth, polishing media, thermo setting or thermo plastics.
Flatten the specimen with hand grinder to minimum depth to get
surface free from pin holes/ scaling/ pitting/surface corrosions and care to be taken no
the surface with emery
Grit Paper)should be done in a particular direction to that of
proceeding paper. Once the Grinding steps are completed, the area is ready for
d finally polish by the Portable
Aluminium oxide Suspension or Magnesium oxide Suspension
micron diamond compound polish).
to etch the reagents in the mirror finished surface of the test required
A small piece of cellulose acetate, 3 to 5mm thick and
approximately three times the size of the area to be replicated, is held by tweezers and
softened on one side only. Apply acetone with an eyedropper, allow to set for
shake to remove excess acetone. The soften side is
then pressed firmly against the area with the eraser end of a pencil or tip of the fingers
and helped several seconds. Care must be taken that the acetate is not allowed to slip
be obtained. Let the replica remain in this position until it
hardens, usually 10 to 15 minutes, depending upon the size of the replica. Once it has
hardened it can be stripped with tweezers. At this point the stripped replica should be
, or taped to a glass slide with
sided tape. Several Replicas should be made of each area and should be labelled
5 of 27
SBI /001
National Fertilizers Limited,
o plastics.
Flatten the specimen with hand grinder to minimum depth to get
surface free from pin holes/ scaling/ pitting/surface corrosions and care to be taken not
the surface with emery
Grit Paper)should be done in a particular direction to that of
proceeding paper. Once the Grinding steps are completed, the area is ready for
d finally polish by the Portable
Aluminium oxide Suspension or Magnesium oxide Suspension
micron diamond compound polish).
to etch the reagents in the mirror finished surface of the test required
A small piece of cellulose acetate, 3 to 5mm thick and
approximately three times the size of the area to be replicated, is held by tweezers and
softened on one side only. Apply acetone with an eyedropper, allow to set for
shake to remove excess acetone. The soften side is
then pressed firmly against the area with the eraser end of a pencil or tip of the fingers
and helped several seconds. Care must be taken that the acetate is not allowed to slip
be obtained. Let the replica remain in this position until it
hardens, usually 10 to 15 minutes, depending upon the size of the replica. Once it has
hardened it can be stripped with tweezers. At this point the stripped replica should be
, or taped to a glass slide with
sided tape. Several Replicas should be made of each area and should be labelled
6. 4.
5
First floor, Thangavel Nagar
Contact: +91
.4 PROCEDURE
Examination
400X 500X and
be made.
Examine the replicated Specimen in Metallurgical Microscope under 100 X & higher
magnification for the following.
o Microstructure
o Condition of Metals
o Grain Size
o Decarburization if any
o Internal Granular Cracks if any
o Any other Micro Defects.
The Microphotographs can be taken for any of the above features, if desired on
Metallurgical Microscope.
5 RESULT (observation and recommendation)
In many spots no microstructural deformation observed
Some spots having
these spots need inspection after 20,000 hours of operation
For detailed
Metz Lab Private Limited
First floor, Thangavel Nagar
+91-8190810222 | Mail:
PROCEDURE – EXAMINATION OF REPLICA
Examination of replica carried out with the Metallurgical Microscope at 100 X &
400X 500X and photographs can be taken and also semi quantitative evaluations can
Examine the replicated Specimen in Metallurgical Microscope under 100 X & higher
ation for the following.
Microstructure
Condition of Metals
Grain Size
Decarburization if any
Internal Granular Cracks if any
Any other Micro Defects.
The Microphotographs can be taken for any of the above features, if desired on
Metallurgical Microscope.
observation and recommendation)
In many spots no microstructural deformation observed
Some spots having precipitates
these spots need inspection after 20,000 hours of operation
detailed observation and recommendation refer page no. 7
Metz Lab Private Limited
First floor, Thangavel Nagar, Walajabad Main Road,
8190810222 | Mail: - info@metzlab.org
EXAMINATION OF REPLICA
of replica carried out with the Metallurgical Microscope at 100 X &
photographs can be taken and also semi quantitative evaluations can
Examine the replicated Specimen in Metallurgical Microscope under 100 X & higher
ation for the following.
Microstructure
Condition of Metals
Decarburization if any
Internal Granular Cracks if any
Any other Micro Defects.
The Microphotographs can be taken for any of the above features, if desired on
Metallurgical Microscope.
observation and recommendation)
In many spots no microstructural deformation observed
precipitates
these spots need inspection after 20,000 hours of operation
observation and recommendation refer page no. 7
Metz Lab Private Limited
Walajabad Main Road,
info@metzlab.org
EXAMINATION OF REPLICA
of replica carried out with the Metallurgical Microscope at 100 X &
photographs can be taken and also semi quantitative evaluations can
Examine the replicated Specimen in Metallurgical Microscope under 100 X & higher
Internal Granular Cracks if any
The Microphotographs can be taken for any of the above features, if desired on
observation and recommendation) :
In many spots no microstructural deformation observed
precipitates along grain boundary.
these spots need inspection after 20,000 hours of operation
observation and recommendation refer page no. 7
Metz Lab Private Limited
Walajabad Main Road, Mannivakkam
info@metzlab.org | website:
of replica carried out with the Metallurgical Microscope at 100 X &
photographs can be taken and also semi quantitative evaluations can
Examine the replicated Specimen in Metallurgical Microscope under 100 X & higher
The Microphotographs can be taken for any of the above features, if desired on
In many spots no microstructural deformation observed.
grain boundary.
these spots need inspection after 20,000 hours of operation
observation and recommendation refer page no. 7
Metz Lab Private Limited
Mannivakkam – 600 048
| website:- www.metzlab.org
of replica carried out with the Metallurgical Microscope at 100 X &
photographs can be taken and also semi quantitative evaluations can
Examine the replicated Specimen in Metallurgical Microscope under 100 X & higher
The Microphotographs can be taken for any of the above features, if desired on
.
grain boundary. Creep damage
these spots need inspection after 20,000 hours of operations.
observation and recommendation refer page no. 7-27
REPORT No: MT / SBI /001
Metz Lab Private Limited
Page 6
600 048
www.metzlab.org
of replica carried out with the Metallurgical Microscope at 100 X &
photographs can be taken and also semi quantitative evaluations can
Examine the replicated Specimen in Metallurgical Microscope under 100 X & higher
The Microphotographs can be taken for any of the above features, if desired on
Creep damage - class 2
REPORT No: MT / SBI /001
6 of 27
of replica carried out with the Metallurgical Microscope at 100 X &
photographs can be taken and also semi quantitative evaluations can
Examine the replicated Specimen in Metallurgical Microscope under 100 X & higher
The Microphotographs can be taken for any of the above features, if desired on
class 2. In
REPORT No: MT / SBI /001
7. Sport details
S.NO
1
2
3
4
S.NO
1
2
3
S.NO
1
2
3
4
5
6
7
8
9
10
11
12
13
First floor, Thangavel Nagar
Contact: +91
rt details:
DIRECTON
NORTH
NORTH
SOUTH
TOP
DIRECTION
NORTH
SOUTH
NORTH
TUBE NO
8
17
25
34
2
15
24
39
6
8
10
30
40
Metz Lab Private Limited
First floor, Thangavel Nagar
+91-8190810222 | Mail:
DIRECTON
NORTH
NORTH
SOUTH
TOP
DIRECTION
NORTH
SOUTH
NORTH
TUBE NO DIRECTION
Metz Lab Private Limited
First floor, Thangavel Nagar, Walajabad Main Road,
8190810222 | Mail: - info@metzlab.org
LOCATION
BELOW TUBE NO 25
BELOW TUBE NO 10
BELOW TUBE NO 6
NEAR TUBE NO 22 TOP
SIDE
RAISER TUBE
FIT BOTTOM TO TOP
DIRECTION
NORTH
SOUTH
SOUTH
NORTH
NORTH
SOUTH
SOUTH
NORTH
NORTH
SOUTH
SOUTH
SOUTH
NORTH
Metz Lab Private Limited
Walajabad Main Road,
info@metzlab.org
HEADER
LOCATION
BELOW TUBE NO 25
BELOW TUBE NO 10
BELOW TUBE NO 6
NEAR TUBE NO 22 TOP
SIDE
RAISER TUBE
FIT BOTTOM TO TOP
7
7
1
TUBES
FIT BOTTOM TO
TOP
Metz Lab Private Limited
Walajabad Main Road, Mannivakkam
info@metzlab.org | website:
NEAR TUBE NO 22 TOP
ROW
FIT BOTTOM TO
TOP
10
14
15
11
9
9
10
10
7
1
7
7
9
Metz Lab Private Limited
Mannivakkam – 600 048
| website:- www.metzlab.org
ROW
A
B
C
C
ROW
A
B
C
ROW
A
A
A
A
B
B
B
B
C
C
C
C
C
REPORT No: MT / SBI /001
Metz Lab Private Limited
Page 7
600 048
www.metzlab.org
PAGE NO
8
9
10
11
PAGE NO
12
13
14
PAGE NO
15
16
17
18
19
20
21
22
23
24
25
26
27
REPORT No: MT / SBI /001
7 of 27
PAGE NO
PAGE NO
PAGE NO
15
16
17
18
19
20
21
22
23
24
25
26
27
REPORT No: MT / SBI /001
8. Microstructure
HEADER
First floor, Thangavel Nagar
Contact: +91
Microstructure:
HEADER –A ROW NEAR TUBE NO 25 NORTH
Metz Lab Private Limited
First floor, Thangavel Nagar
+91-8190810222 | Mail:
A ROW NEAR TUBE NO 25 NORTH
Metz Lab Private Limited
First floor, Thangavel Nagar, Walajabad Main Road,
8190810222 | Mail: - info@metzlab.org
A ROW NEAR TUBE NO 25 NORTH
Metz Lab Private Limited
Walajabad Main Road,
info@metzlab.org
A ROW NEAR TUBE NO 25 NORTH SIDE
Metz Lab Private Limited
Walajabad Main Road, Mannivakkam
info@metzlab.org | website:
100 X, Etched
400 X, Etched
Metz Lab Private Limited
Mannivakkam – 600 048
| website:- www.metzlab.org
REPORT No: MT / SBI /001
100 X, Etched
Observation:
Microstructure shows
*
*
* Precipitates observed
along grain boundry.
Creep damage
Recommendation:
Re
after 20 000 h
service
400 X, Etched
Metz Lab Private Limited
Page 8
600 048
www.metzlab.org
REPORT No: MT / SBI /001
Observation:
Microstructure shows
* Austenite matrix
* No Crack
* Precipitates observed
along grain boundry.
Creep damage
Recommendation:
Re-inspection
after 20 000 h
service
8 of 27
REPORT No: MT / SBI /001
Observation:
Microstructure shows
Austenite matrix.
* Precipitates observed
along grain boundry.
Creep damage - class 2
Recommendation:
inspection to be done
after 20 000 hours of