TMT Steel Bar (Saria/Rod) Manufacturing Industry

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[NPCS/4156/22827]

Introduction
TMT bars or Thermo-Mechanically Treated bars are high-strength
reinforcement bars having a tough outer core and a soft inner core.
Thermo-Mechanically Treated bars or TMT bars are widely used for
different construction projects. Made from high strength steel, TMT
bars possess several qualities that make them the most preferred
material for various construction projects.
With a unique metallurgical process that combines work hardening
along with heat-treatment to create robust and high strength bars from
low-carbon steel, TMT bars have a great demand.

Advantages of usingTMT Bars
 Great Ductility and Bend Ability: One of the distinct advantages
of using TMT bars is that they have great ductility and bend ability
properties. Because of this, one can create pre-welded meshes that
are used to eliminate the need of manual binding. This brings down
construction and fabrication time.
 Malleability: TMT bars are most preferred because of their flexible
nature
 Resistant to Earthquakes: TMT bars are resistant to earthquakes
thanks to their soft pearlite core. Because of this, they can bear
seismic and dynamic loading. TMT bars boast of high fatigue
resistance to seismic loads because of high ductility and therefore
they are widely used in earthquake prone areas.

 Great Bonding Strength: Another major advantage of TMT bars is
their superior bonding strength. There are external ribs running
across the entire length of these bars and this fosters great bonding
strength between the concrete and the bar. Fire resistant: Fire safety
of a structure is one of the primary concerns for engineers and
residents. TMT bars boast of high thermal stability and can resist
temperatures ranging from 400 to 600 degrees Celsius. Thus, they
are perfect for resisting fire and provide safety.
 Fine Welding Features: TMT rebars (having low carbon content)
can be used for butt and other weld joints without reduction in
strength at the weld joints.

 Resistant to Corrosion: The TMT process gives these bars anti-
corrosive properties. These bars undergo controlled water-cooling
process that resists formation of coarse carbides. Coarse carbides are
the main reasons for the corrosive nature of a common bar. Absence
of surface stresses is another reason for these bars to be corrosion
resistant. Thus, using them increases the longevity of a structure.
 Cost-Effective and Malleable: High tensile strength and better
elongation make these bars highly cost-effective than normal bars.
They are easy to transport and malleable.

Application ofTMT bars
TMT bars find their application in many avenues. They are
used for constructing:
 Bridges
 Dams
 High-rise apartments
 Industrial structures
 Flyovers

Market Outlook
The demand for low-cost reinforcement bars of higher yield strength
has gone up exponentially over the last few decades. Increasing project
scales with, ranging from spectacular high-rises, to mammoth dams and
bridges spanning for miles together, the fascination for building 'mega'
structures meant that plenty of research went into finding low-cost
reinforcement bars of higher yield strength.

The sale of construction materials including TMT bars are estimated to
grow at a Compounded Annual Growth Rate (CAGR) of 6.18% in terms
of volume. Currently, the size of the Indian construction industry is
USD 2.8 billion. Recently the government has announced an early
completion of 10 million rural houses by the end of 2018, ahead of
2018 deadline and 11.8 million urban houses by 2020 instead or 2022
deadline under the “Housing for All” initiative. This will require huge
amount of TMT bars and we expect multifold growth in demand in the
coming years.

Demand Forecast of Steel Rebars

Increase in demand for low cost reinforcement bars in construction
projects such as dams and bridges drives the global thermo-
mechanically treated (TMT) steel bars market. Rise in government
support for the production of steel and coal propels the thermo-
mechanically treated (TMT) steel bars market. Thermo-mechanically
treated (TMT) steel bars are preferred over torsional bars, as these have
high strength and ductility. This is a key factor boosting the demand
for global thermo-mechanically treated (TMT) steel bars market.
However, technical constraints such as the properties such as ductility
and strength associated with high-grade thermo-mechanically treated
(TMT) steel bars are anticipated to hamper the global thermo-
mechanically treated (TMT) steel bars market.

Based on dimension, the global thermo-mechanically treated (TMT)
steel bars market can be segmented into 12mm, 68mm, 812mm, and
others. The selection of dimensions of the steel bar depends on its use.
Thermo-mechanically treated (TMT) steel bars are used in construction
of the foundation, which bears the load of the building, beams, and
slabs. Thermo-mechanically treated (TMT) steel bars help withstand
natural calamities such as windstorms and earthquakes.
Key players operating in the global thermo-mechanically treated (TMT)
steel bars market include Arcelor Mittal Zenica, Balkan Steel
Engineering Ltd., Essar Steel, HBIS Group, HUS Ltd., Metalopromet d.
o. o. Kula, MMD, SIDERAL S.H.P.K., SIJ Group, and TATA Steel.

Iron & Steel Industry in India
India was the world’s third-largest steel producer@ and third-largest
steel consumer in 2017%. The growth in the Indian steel sector has
been driven by domestic availability of raw materials such as iron ore
and cost-effective labour. Consequently, the steel sector has been a
major contributor to India’s manufacturing output.
India’s finished steel consumption grew at a CAGR of 5.69 per cent
during FY08-FY18 to reach 90.68 MT. India’s crude steel and finished
steel production increased to 102.34 MT and 104.98 MT in 2017-18,
respectively.

In 2017-18, the country’s finished steel exports increased 17 per cent
year-on-year to 9.62 million tonnes (MT), as compared to 8.24 MT in
2016-17. Exports and imports of finished steel stood at 4.33 MT and
5.41 MT, during Apr-Nov 2018 (P).
Iron and steel is basis for laying the vibrant Indian industry.
Production of steel has come to exist as an index of a country's
potential, industrial and economic growth.
Being a core sector, steel industry tracks the overall economic growth
in the long term. Also, steel demand, being derived from other sectors
like automobiles, consumer durables and infrastructure, its fortune is
dependent on the growth of these user industries. The Indian steel
sector enjoys advantages of domestic availability of raw materials and
cheap labour. Iron ore is also available in abundant quantities. This
provides major cost advantage to the domestic steel industry.

Global Iron & Steel Market
Global iron & steel market is expected to witness rapid growth owing to
strong demand from construction and transportation sector over the
forecast period. Rapid industrialization and urbanization, particularly
in the emerging regions such as Asia Pacific and Central & South
America are expected to drive the overall iron & steel market.
The construction industry, by far, has been the leading consumer of
steel and iron, using up more of the materials than even wood and
cement. However, steel and iron producers are now compelled to
compete with new construction materials such as ceramics and
polymers.

This has enabled the production of lightweight steel and iron products
that are also high on tensile strength. The engineering industry in
general – and the heavy engineering industry in particular – has relied
on ferrous materials for several years now and continues to do despite
the advent of an assortment of newer material varieties.
Major iron and steel producing countries are China, India, Brazil,
Japan, Australia, South Korea, Germany, and Ukraine. Asia Pacific is
estimated to witness fastest growth rate and is thus poised to
dominate the global market. Economies such China, India, and other
South-East Asian economies are presumed to lead the regional market.
Developed regions such as North America and Europe are projected to
experience a positive market outlook owing to considerable economic
revival over the forecast period.

Major industry participants in the iron & steel market include Bridon
International Ltd., ArcelorMittal S.A., Kobe Steel Ltd., Insteel Industries
Inc., N.V. Bekaert SA, Steel Authority of India Ltd. POSCO, Tata Steel
Ltd., Rio Tinto, BHP, Vale, Tree Island Industries Ltd., and Leggett &
Platt Incorporated.

Project at a Glance
COST OF PROJECT MEANS OF FINANCE
Particulars
Existin
g
Propose
d Total Particulars
Existin
g
Propose
d Total
Land & Site
Development Exp. 0.00 150.00 150.00Capital 0.00 418.74 418.74
Buildings 0.00 304.00 304.00Share Premium 0.00 0.00 0.00
Plant & Machineries 0.00 729.97 729.97
Other Type Share
Capital 0.00 0.00 0.00
Motor Vehicles 0.00 15.00 15.00Reserves & Surplus 0.00 0.00 0.00
Office Automation
Equipments 0.00 161.50 161.50Cash Subsidy 0.00 0.00 0.00
Technical Knowhow
Fees & Exp. 0.00 50.00 50.00
Internal Cash
Accruals 0.00 0.00 0.00
Franchise & Other
Deposits 0.00 0.00 0.00
Long/Medium Term
Borrowings 0.00 1256.22
1256.2
2
Preliminary& Pre-
operative Exp 0.00 10.00 10.00Debentures / Bonds 0.00 0.00 0.00
Provision for
Contingencies 0.00 65.00 65.00
Unsecured
Loans/Deposits 0.00 0.00 0.00
Margin Money -
Working Capital 0.00 189.49 189.49
TOTAL 0.00 1674.951674.95TOTAL 0.00 1674.95
1674.9
5

Project at a Glance
Yea
r
Annualised Boo
k
Valu
e
Debt Divid
end
Retained
Earnings
Payo
ut
Proba
ble
Mark
et
Price
P/E
Rati
o
Yield
Price/
Book
Value
EPS CEPS Per Share
Per
Share Per Share
No.of
Time
sRs Rs Rs Rs Rs % Rs % Rs %
1-2 5.14 9.31
15.1
4 24.00 0.00
100.
00 5.14 0.00 5.14 1.00 0.00
2-
3 8.03 11.63
23.1
7 18.00 0.00
100.
00 8.03 0.00 8.03 1.00 0.00
3-
4 10.97 14.09
34.1
4 12.00 0.00
100.
00
10.9
7 0.00 10.97 1.00 0.00
4-5 13.89 16.60
48.0
3 6.00 0.00
100.
00
13.8
9 0.00 13.89 1.00 0.00
5-6 16.75 19.11
64.7
8 0.00 0.00
100.
00
16.7
5 0.00 16.75 1.00 0.00

Project at a Glance
Yea
r
D. S. C. R. Debt
/ -
Depos
its
Debt
Equit
y as-
Equit
y
Total
Net
Wort
h
Retur
n on
Net
Wort
h
Profitability Ratio Assets
Turno
ver
Ratio
Curre
nt
Ratio
Indivi
dual
Cumul
ative
Over
all
GPM PBT PAT Net
Contr
ibutio
n
P/V
Ratio
(Number of times)
(Number of
times) % % % % % %
Initi
al 3.00 3.00
1-
2 1.35 1.35 1.59 1.59 3.36 6.56% 3.52% 2.56%
1604.
96
19.0
9% 3.09 1.06
2-
3 1.65 1.50 0.78 0.78 2.11 7.66% 5.15% 3.43%
1840.
94
18.7
7% 3.29 1.20
3-
4 2.03 1.66 2.03 0.35 0.35 1.39 8.43% 6.35% 4.10%
2103.
18
18.7
6% 3.32 1.38
4-5 2.48 1.84 0.12 0.12 0.95 8.99% 7.24% 4.61%
2365.
42
18.7
6% 3.24 1.57
5-6 3.03 2.03 0.00 0.00 0.68 9.39% 7.91% 5.01%
2627.
66
18.7
5% 3.09 2.03

Project at a Glance
BEP
BEP - Maximum Utilisation Year 5
Cash BEP (% of Installed Capacity) 53.85%
Total BEP (% of Installed Capacity) 57.61%
IRR, PAYBACK and FACR
Internal Rate of Return .. ( In %age ) 27.79%
Payback Period of the Project is ( In Years )
2 Years 3
Months
Fixed Assets Coverage Ratio ( No. of times ) 16.699

Major Queries/Questions Answered in the Report?
1. What is TMT Bar Manufacturing industry ?
2. How has the TMT Bar Manufacturing industry
performed so far and how will it perform in the
coming years ?
3. What is the Project Feasibility of TMT Bar
Manufacturing Plant ?
4. What are the requirements of Working Capital for
setting up TMT Bar Manufacturing plant ?

5. What is the structure of the TMT Bar Manufacturing
Business and who are the key/major players ?
6. What is the total project cost for setting up TMT Bar
Manufacturing Business?
7. What are the operating costs for setting up TMT Bar
Manufacturing plant ?
8. What are the machinery and equipment
requirements for setting up TMT Bar

9. Who are the Suppliers and Manufacturers of Plant
& Machinery for setting up TMT Bar Manufacturing
plant ?
10. What are the requirements of raw material for
setting up TMT Bar Manufacturing plant ?
11. Who are the Suppliers and Manufacturers of Raw
materials for setting up TMT Bar Manufacturing
Business?
12. What is the Manufacturing Process of TMT Bar?

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13. What is the total size of land required for setting up
TMT Bar Manufacturing plant ?
14. What will be the income and expenditures for
TMT Bar Manufacturing Business?
15. What are the Projected Balance Sheets of TMT Bar
16. What are the requirement of utilities and
overheads for setting up TMT Bar Manufacturing
plant?
17. What is the Built up Area Requirement and cost for
setting up TMT Bar Manufacturing Business?

18. What are the Personnel (Manpower)
Requirements for setting up TMT Bar
19. What are Statistics of Import & Export for TMT
Bar?
20. What is the time required to break-even of TMT
Bar Manufacturing Business?
21.What is the Break-Even Analysis of TMT Bar
Manufacturing plant?
22.What are the Project financials of TMT Bar
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23. What are the Profitability Ratios of TMT Bar
Manufacturing Project?
24. What is the Sensitivity Analysis-Price/Volume of
TMT Bar Manufacturing plant?
25. What are the Projected Pay-Back Period and
IRR of TMT Bar Manufacturing plant?
26. What is the Process Flow Sheet Diagram of TMT
Bar Manufacturing project?

27. What are the Market Opportunities for setting
up TMT Bar Manufacturing plant?
28. What is the Market Study and Assessment for
setting up TMT Bar Manufacturing Business?
29. What is the Plant Layout for setting up TMT Bar

Table of Contents
of the
Project Report

1. PROJECT LOCATION
1.1. DISTRICT PROFILE & GEOTECHNICAL SITE CHARACTERIZATION
1.1.1. Location & Geographical Area
1.1.2. Topography
1.1.3. History
1.1.4. Demographics
1.1.5. Administrative Setup
1.1.6. Map
1.1.7. Industrial at a Glance
1.1.8. Potential for New Enterprises (MSME)
1.1.9. Transport
2. INTRODUCTION
3. APPLICATIONS OF TMT BAR
4. ADVANTAGES TMT BAR
5. MECHANICAL WORKING OF A METAL
6. B.I.S. SPECIFICATION
7. MARKET SURVEY
8. EXPORT & IMPORT: ALL COUNTRIES
8.1. EXPORT: ALL COUNTRIES
8.2. IMPORT: ALL COUNTRIES

9. FINANCIALS & COMPARISON OF MAJOR INDIAN PLAYERS/COMPANIES
9.1. ABOUT FINANCIAL STATEMENTS OF CMIE DATABASE
9.2. PROFITS & APPROPRIATIONS
9.3. TOTAL LIABILITIES
9.4. TOTAL ASSETS
9.5. NET CASH FLOW FROM OPERATING ACTIVITIES
9.6. SECTION – I
9.6.1. Name of Company with Contact Details
9.6.2. Name of Director(S)
9.6.3. Plant Capacity
9.6.4. Location of Plant
9.6.5. Name of Raw Material(S) Consumed With Quantity & Cost
9.7. SECTION – II
9.7.1. Assets
9.7.2. Cash Flow
9.7.3. Cost as % Ge of Sales
9.7.4. Forex Transaction
9.7.5. Growth in Assets & Liabilities
9.7.6. Growth in Income & Expenditure
9.7.7. Income & Expenditure
9.7.8. Liabilities
9.7.9. Liquidity Ratio
9.7.10. Profitability Ratio
9.7.11. Profits
9.7.12. Return Ratios
9.7.13. Structure of Assets & Liabilities (%)
9.7.14. Working Capital & Turnover Ratios

10.EXPORT & IMPORT STATISTICS DATA OF INDIA
10.1. EXPORT STATISTICS DATA FOR TMT BAR
10.2. IMPORT STATISTICS DATA FOR TMT BAR
11.MANFACTURING PROCESS
12.PROCESS FLOW DIAGRAM
13.SUPPLIERS OF PLANT & MACHINERY
14.SUPPLIERS OF RAW MATERIAL
15.PHOTOGRAPHS/IMAGES AS FOR REFERENCE
15.1. MACHINERY PHOTOGRAPHS
15.2. RAW MATERIAL PHOTOGRAPHS
15.3. PRODUCT PHOTOGRAPHS
16.PLANT LAYOUT

Project Financials
• Project at a Glance Annexure
• Assumptions for Profitability workings ………………………..1
• Plant Economics…………………………………………………..2
• Production Schedule………………………………………………3
• Land & Building……………………………………………….……4
Factory Land & Building
Site Development Expenses

• Plant & Machinery……………………………………………..……..5
Indigenous Machineries
Other Machineries (Miscellaneous, Laboratory etc.)
• Other Fixed Assets………………………………………..........….......6
Furniture & Fixtures
Pre-operative and Preliminary Expenses
Technical Knowhow
Provision of Contingencies
• Working Capital Requirement Per Month……………………….…7
Raw Material
Packing Material
Lab & ETP Chemical Cost
Consumable Store

• Overheads Required Per Month and Per Annum………….…….…8
Utilities & Overheads (Power, Water and Fuel Expenses etc.)
Royalty and Other Charges
Selling and Distribution Expenses
• Salary and Wages …………………………………………....……..9
• Turnover Per Annum ……………………………………….....…10
• Share Capital…………………………………………………….....11
Equity Capital
Preference Share Capital

• Annexure 1 :: Cost of Project and Means of Finance
• Annexure 2 :: Profitability and Net Cash Accruals
 Revenue/Income/Realisation
 Expenses/Cost of Products/Services/Items
 Gross Profit
 Financial Charges
 Total Cost of Sales
 Net Profit After Taxes
 Net Cash Accruals

• Annexure 3 :: Assessment of Working Capital requirements
 Current Assets
 Gross Working Capital
 Current Liabilities
 Net Working Capital
 Working Note for Calculation of Work-in-process
• Annexure 4 :: Sources and Disposition of Funds

• Annexure 5 :: Projected Balance Sheets
 ROI (Average of Fixed Assets)
 RONW (Average of Share Capital)
 ROI (Average of Total Assets)
• Annexure 6 :: Profitability Ratios
 D.S.C.R
 Earnings Per Share (EPS)
 Debt Equity Ratio

• Annexure 7 :: Break-Even Analysis
 Variable Cost & Expenses
 Semi-Variable/Semi-Fixed Expenses
 Profit Volume Ratio (PVR)
 Fixed Expenses / Cost
 B.E.P

• Annexure 8 to 11 :: Sensitivity Analysis-Price/Volume
 Resultant N.P.B.T
 Resultant D.S.C.R
 Resultant PV Ratio
 Resultant DER
 Resultant ROI
 Resultant BEP

• Annexure 12 :: Shareholding Pattern and Stake Status
 Equity Capital
 Preference Share Capital
• Annexure 13 :: Quantitative Details-Output/Sales/Stocks
 Determined Capacity P.A of Products/Services
 Achievable Efficiency/Yield % of Products/Services/Items
 Net Usable Load/Capacity of Products/Services/Items
 Expected Sales/ Revenue/ Income of Products/ Services/ Items

• Annexure 14 :: Product wise Domestic Sales
Realisation
• Annexure 15 :: Total Raw Material Cost
• Annexure 16 :: Raw Material Cost per unit
• Annexure 17 :: Total Lab & ETP Chemical Cost
• Annexure 18 :: Consumables, Store etc.
• Annexure 19 :: Packing Material Cost
• Annexure 20 :: Packing Material Cost Per Unit

• Annexure 21 :: Employees Expenses
• Annexure 22 :: Fuel Expenses
• Annexure 23 :: Power/Electricity Expenses
• Annexure 24 :: Royalty & Other Charges
• Annexure 25 :: Repairs & Maintenance Expenses
• Annexure 26 :: Other Manufacturing Expenses
• Annexure 27 :: Administration Expenses
• Annexure 28 :: Selling Expenses

• Annexure 29 :: Depreciation Charges – as per Books (Total)
• Annexure 30 :: Depreciation Charges – as per Books (P & M)
• Annexure 31 :: Depreciation Charges - as per IT Act WDV (Total)
• Annexure 32 :: Depreciation Charges - as per IT Act WDV (P &
M)
• Annexure 33 :: Interest and Repayment - Term Loans
• Annexure 34 :: Tax on Profits
• Annexure 35 :: Projected Pay-Back Period and IRR

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Scope of the Report
The report titled “Market Survey cum Detailed Techno Economic
Feasibility Report on TMT Bar.” provides an insight into TMT
Bar market in India with focus on uses and applications,
Manufacturing Process, Process Flow Sheets, Plant Layout and
Project Financials of TMT Bar project. The report assesses the
market sizing and growth of the Indian TMT Bar Industry. While
expanding a current business or while venturing into new
business, entrepreneurs are often faced with the dilemma of
zeroing in on a suitable product/line. And before
diversifying/venturing into any product, they wish to study the
following aspects of the identified product:

• Good Present/Future Demand
• Export-Import Market Potential
• Raw Material & Manpower Availability
• Project Costs and Payback Period
We at NPCS, through our reliable expertise in the project
consultancy and market research field, have demystified the
situation by putting forward the emerging business opportunity
in the TMT Bar sector in India along with its business
prospects. Through this report we have identified TMT Bar
project as a lucrative investment avenue.

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Our Market Survey cum Detailed Techno Economic Feasibility Report
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while venturing into new business, entrepreneurs are often faced with
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And before diversifying/venturing into any product, they wish to study
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The detailed project report covers all aspect of business, from analyzing
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Manufacturing Plant, Detailed Project Report, Profile, Business Plan,
Industry Trends, Market Research, Survey, Manufacturing Process,
Machinery, Raw Materials, Feasibility Study, Investment Opportunities,
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Working Capital Requirement, uses and applications, Plant
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Tel: +91-11-23843955, 23845654, 23845886, 8800733955
Mobile: +91-9811043595
Fax: +91-11-23845886
Website : www.entrepreneurindia.co , www.niir.org
Take a look at NIIR PROJECT CONSULTANCY SERVICES on #StreetView
https://goo.gl/VstWkd

An ISO 9001:2015 Company

o One of the leading reliable names in industrial world for providing
the most comprehensive technical consulting services
o We adopt a systematic approach to provide the strong fundamental
support needed for the effective delivery of services to our Clients’
in India & abroad
Who are we?

We at NPCS want to grow with you by providing solutions scale
to suit your new operations and help you reduce risk and give a
high return on application investments. We have successfully
achieved top-notch quality standards with a high level of
customer appreciation resulting in long lasting relation and
large amount of referral work through technological
breakthrough and innovative concepts. A large number of our
Indian, Overseas and NRI Clients have appreciated our
expertise for excellence which speaks volumes about our
commitment and dedication to every client's success.

We bring deep, functional expertise, but are known for our
holistic perspective: we capture value across boundaries and
between the silos of any organization. We have proven a
multiplier effect from optimizing the sum of the parts, not just
the individual pieces. We actively encourage a culture of
innovation, which facilitates the development of new
technologies and ensures a high quality product.

o Project Identification
o Detailed Project Reports/Pre-feasibility Reports
o Market Research Reports
o Business Plan
o Technology Books and Directory
o Industry Trend
o Databases on CD-ROM
o Laboratory Testing Services
o Turnkey Project Consultancy/Solutions
o Entrepreneur India (An Industrial Monthly Journal)
What do we offer?

o We have two decades long experience in project consultancy and
market research field
o We empower our customers with the prerequisite know-how to take
sound business decisions
o We help catalyze business growth by providing distinctive and
profound market analysis
o We serve a wide array of customers , from individual entrepreneurs
to Corporations and Foreign Investors
o We use authentic & reliable sources to ensure business precision
How are we different ?

Our Approach
Requirement collection
Thorough analysis of the project
Economic feasibility study of the
Project
Market potential
survey/research
Report Compilation

https://www.linkedin.com/company/niir-project-
consultancy-services
https://www.facebook.com/NIIR.ORG
https://www.youtube.com/user/NIIRproject
https://plus.google.com/+EntrepreneurIndiaNewDelhi
https://twitter.com/npcs_in
 https://www.pinterest.com/npcsindia/
Follow us

For more information, visit us at:
www.niir.org

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