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Latest Technology in Refrigeration and Air Conditioning - XVII European Conference Milano, 9 - 10 June 2017
Development of CO2-CO2 cascade
refrigeration system
9th,June/2017
Yukio YAMAGUCHI
Latest Technology in Refrigeration and Air Conditioning - XVII European Conference Milano, 9 - 10 June 2017
P-1/9Back Ground
1. Climate change by Global warming
2. Increasing of Global warming gas
3. Issue on recovering of Global warming gas
Source: UNEP A Critical Link in Protecting
Climate and the Ozone Layer HFC (2011)
Fig.1 F-Gas emission
Latest Technology in Refrigeration and Air Conditioning - XVII European Conference Milano, 9 - 10 June 2017
P-2/9Back Ground
 Refrigerating show case that is installed to supermarket and other small food store
such as Convenience Store (CVS) are equipped direct expansion refrigeration system
with high GWP refrigerant such as R404A and R410A.
 Leakage rate and market stock of such high GWP refrigerant are cause of global
warming as direct impact. Thus, natural refrigerants are considering as alternative
refrigerant.
 Carbon dioxide is most likely alternative refrigerant in the sector because of non-
toxicity and non-flammability.
 Efficiency of refrigeration system contributes to global warming as indirect impact.
 In the previous development, cascade cycle system of HFC-CO2 refrigerants are
commonly used.
 Several refrigeration systems which are equipped with CO2 refrigerant, has been
developed and installed to supermarket and CVS.
 The relatively high C.O.P system should be constructed by the optimizations of
binary cycle using CO2-CO2 refrigerant.
Latest Technology in Refrigeration and Air Conditioning - XVII European Conference Milano, 9 - 10 June 2017
P-3/9System over view
Fig.2 Typical layout of Japanese CVS
Fig.3 Practical connection with Refrigeration
showcase and condensing unit
Latest Technology in Refrigeration and Air Conditioning - XVII European Conference Milano, 9 - 10 June 2017
P-4/9System configuration
Gas cooler
Evaporator
7
1
2
3
5
SLHEX
CompressorLT
Expansion
Valve
6
Gas cooler
Evaporator
12
8
9
10
CompressorHT
Expansion Valve
11
Pre-
cooler
4
SLHEX
Fig.4 Binary Cycle with CO2 -CO2
refrigerant
Fig.5 p-h Diagram of Binary Cycle with CO2- CO2
Refrigeration system
Enthalpy [kJ/kg]Pressure[Mpa]
1
2
34
5
6
7
8
910
11 12
PdHT
PdLT
PSHT
Latest Technology in Refrigeration and Air Conditioning - XVII European Conference Milano, 9 - 10 June 2017
P5/9Optimization of SLHEX
Fig.6 Annual COP vs Heat transfer ratio of
SLHEX @ Milan condition
Fig.7 Annual COP vs Heat transfer ratio of
SLHEX @ New Delhi condition
Latest Technology in Refrigeration and Air Conditioning - XVII European Conference Milano, 9 - 10 June 2017
P6/9System Optimization
Fig. 8 COP vs Discharge pressure of LT cycle Fig.9 COP vs Discharge pressure of HT cycle
Latest Technology in Refrigeration and Air Conditioning - XVII European Conference Milano, 9 - 10 June 2017
P-7/9Result of Optimization
Fig.10 System C.O.P vs ambient temperature of each refrigeration system
Latest Technology in Refrigeration and Air Conditioning - XVII European Conference Milano, 9 - 10 June 2017
P-8/9Result of OptimizationCoefficientofperformance[-]Ambient
temperature[oC]
Coefficientofperformance[-]
Ambient
temperature[oC]Fig. 11 Monthly COP of CO2-CO2 cascade
system and HFC system @ Milan
Fig. 12 Monthly COP of CO2-CO2 cascade
system and HFC system @ New Delhi
Latest Technology in Refrigeration and Air Conditioning - XVII European Conference Milano, 9 - 10 June 2017
EndConclusion
• Configuration of SLHEX should be considered form annual COP
point of view.
• Pressure setting on low side refrigeration cycle makes better
COP
• Binary (cascade) system makes effort to C.O.P in all ambient
temperature (10-40℃) that is compared with HFC404A Single
cycle
• CO2-CO2 cascade system can be one of candidate of alternative
solution for small supermarket and CVS
Latest Technology in Refrigeration and Air Conditioning - XVII European Conference Milano, 9 - 10 June 2017
Thank you
Grazie

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XVI CONVEGNO EUROPEO Y. Yamaguchi - ENERGY EFFICIENT CASCADE SYSTEM WITH CO2 REFRIGERANT

  • 1. Latest Technology in Refrigeration and Air Conditioning - XVII European Conference Milano, 9 - 10 June 2017 Development of CO2-CO2 cascade refrigeration system 9th,June/2017 Yukio YAMAGUCHI
  • 2. Latest Technology in Refrigeration and Air Conditioning - XVII European Conference Milano, 9 - 10 June 2017 P-1/9Back Ground 1. Climate change by Global warming 2. Increasing of Global warming gas 3. Issue on recovering of Global warming gas Source: UNEP A Critical Link in Protecting Climate and the Ozone Layer HFC (2011) Fig.1 F-Gas emission
  • 3. Latest Technology in Refrigeration and Air Conditioning - XVII European Conference Milano, 9 - 10 June 2017 P-2/9Back Ground  Refrigerating show case that is installed to supermarket and other small food store such as Convenience Store (CVS) are equipped direct expansion refrigeration system with high GWP refrigerant such as R404A and R410A.  Leakage rate and market stock of such high GWP refrigerant are cause of global warming as direct impact. Thus, natural refrigerants are considering as alternative refrigerant.  Carbon dioxide is most likely alternative refrigerant in the sector because of non- toxicity and non-flammability.  Efficiency of refrigeration system contributes to global warming as indirect impact.  In the previous development, cascade cycle system of HFC-CO2 refrigerants are commonly used.  Several refrigeration systems which are equipped with CO2 refrigerant, has been developed and installed to supermarket and CVS.  The relatively high C.O.P system should be constructed by the optimizations of binary cycle using CO2-CO2 refrigerant.
  • 4. Latest Technology in Refrigeration and Air Conditioning - XVII European Conference Milano, 9 - 10 June 2017 P-3/9System over view Fig.2 Typical layout of Japanese CVS Fig.3 Practical connection with Refrigeration showcase and condensing unit
  • 5. Latest Technology in Refrigeration and Air Conditioning - XVII European Conference Milano, 9 - 10 June 2017 P-4/9System configuration Gas cooler Evaporator 7 1 2 3 5 SLHEX CompressorLT Expansion Valve 6 Gas cooler Evaporator 12 8 9 10 CompressorHT Expansion Valve 11 Pre- cooler 4 SLHEX Fig.4 Binary Cycle with CO2 -CO2 refrigerant Fig.5 p-h Diagram of Binary Cycle with CO2- CO2 Refrigeration system Enthalpy [kJ/kg]Pressure[Mpa] 1 2 34 5 6 7 8 910 11 12 PdHT PdLT PSHT
  • 6. Latest Technology in Refrigeration and Air Conditioning - XVII European Conference Milano, 9 - 10 June 2017 P5/9Optimization of SLHEX Fig.6 Annual COP vs Heat transfer ratio of SLHEX @ Milan condition Fig.7 Annual COP vs Heat transfer ratio of SLHEX @ New Delhi condition
  • 7. Latest Technology in Refrigeration and Air Conditioning - XVII European Conference Milano, 9 - 10 June 2017 P6/9System Optimization Fig. 8 COP vs Discharge pressure of LT cycle Fig.9 COP vs Discharge pressure of HT cycle
  • 8. Latest Technology in Refrigeration and Air Conditioning - XVII European Conference Milano, 9 - 10 June 2017 P-7/9Result of Optimization Fig.10 System C.O.P vs ambient temperature of each refrigeration system
  • 9. Latest Technology in Refrigeration and Air Conditioning - XVII European Conference Milano, 9 - 10 June 2017 P-8/9Result of OptimizationCoefficientofperformance[-]Ambient temperature[oC] Coefficientofperformance[-] Ambient temperature[oC]Fig. 11 Monthly COP of CO2-CO2 cascade system and HFC system @ Milan Fig. 12 Monthly COP of CO2-CO2 cascade system and HFC system @ New Delhi
  • 10. Latest Technology in Refrigeration and Air Conditioning - XVII European Conference Milano, 9 - 10 June 2017 EndConclusion • Configuration of SLHEX should be considered form annual COP point of view. • Pressure setting on low side refrigeration cycle makes better COP • Binary (cascade) system makes effort to C.O.P in all ambient temperature (10-40℃) that is compared with HFC404A Single cycle • CO2-CO2 cascade system can be one of candidate of alternative solution for small supermarket and CVS
  • 11. Latest Technology in Refrigeration and Air Conditioning - XVII European Conference Milano, 9 - 10 June 2017 Thank you Grazie