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Dr.Y. SHIVA KUMAR
M.PHARM,PhD
Professor &HOD
Department of Pharmaceutics
Contents
 Introduction
 ICH guidelines over view
 Stability protocols for drug products(ICH
Q1A guidelines)
 Test parameters for different dosage forms
 Reference
What is ICH guidelines ?
 International Conference on Harmonization of
Technical Requirements for Registration of
Pharmaceuticals for human use
 ICH is a joint initiative involving both regulators
and industry as equal partners in the scientific and
technical discussions of the testing procedures
 There are six parties directly involved in the decision making
process
 EU : European commission – European union
 EFPIA : European Federation of Pharmaceutical
Industries and Associations
 MHLC : Ministry of Health ,Labor and Welfare, Japan
 JPMA : Japan Pharmaceutical Manufacturers
Associations
 FDA : US Food and Drug Administration
 PhRMA : Pharmaceutical Research and Manufacturers
of America
Why the ICH guidelines?
 Harmonization of registration applications with in
the three regions of the EU , Japan and the United
states
 ICH aims to produce a single set of technical
requirements for the registration of drug products
and hence the development process
 To ensure and assess the safety, quality and efficacy
of medicines.
What and Why the stability ?
 Defined as the capability of a particular formulation in a
specific container to remain within it’s physical, chemical,
microbiological specifications throughout its shelf life
 Evidence of Quality of the drug substance or drug
product
 And provides how Quality of the drug substance or
product varies with time under the influence of a variety of
environmental factors such as
 Temperature
 Humidity
 light
 In addition, product-related factors influence the stability,
e.g. the chemical and physical properties of the active
substance and the pharmaceutical excipients, the dosage form
and its composition, the manufacturing process, the nature of
the container-closure system etc.
 Establish re test period for drug substances
 Establish shelf life for drug products
 Recommend storage conditions
 Test conditions based on analysis of effects of climatic
conditions in three regions of the EC, Japan and USA
 World can thereby divided in to four climatic zones I-IV
 Countries of climatic zone I&II:-
• Europe: all countries
• America: Argentina, Bolivia, Canada, Usa
• Asia: Armenia, China, Iran, Japan, Korea, Nepal
• Africa: Egypt, Libya, Namibia, Zambia, southafrica
• Australia: Australia&Newzeland
 Countries of climatic zone III&IV:-
• America: Bahamas, Belize, Brasilia, Costa rica,
Colombia
• Asia: India, Bangladesh, Iraq, Kuwait, Thailand, UAE
• Africa: Angola, Ethiopia, Benin, Botswana
The Four Climatic Zones
Climatic Zone Definition Storage
conditions
I
II
III
IV
Temperature
climate
Subtropical and
Mediterranean
climate
Hot, dry climate
Hot, humid
climate
210c/45%r.h.
250c/60%r.h.
300c/35%r.h.
300c/70%r.h.
ICH guidelines over view
 In 1980
 Harmonization of regulatory requirements was
pioneered by the European community, as the
European union moved towards the development
of a single market for pharmaceuticals
 At the same time there were bilateral discussions
between Europe, Japan and the US on possibilities
for harmonization.
 In 1989
 At the WHO conference of Drug Regulatory
Authorities (ICDRA), in Paris, specific plans for
action began to materialize.
 In 1990
 The birth of ICH took place at meeting in April
1990 in Brussels where Representatives of the
regulatory agencies of Europe, Japan and the USA.
Scope:
ICH produces guidelines which covers:
 “Q” – Quality Guidelines
 Concerned with stability, specifications and analytical
method validation
 “S” – Safety Guidelines
 In-vitro and In-vivo pre-clinical studies
 Covering Carcinogenicity Testing, Genotoxicity Testing,
Toxicokinetics and pharmacokinetics
 “E” – Efficacy Guidelines
 Clinical studies in human subject
 Covering clinical safety, Dose response Studies,
Good clinical practices, Clinical evolutions.
 “M” – Multidisciplinary Guidelines
 Covering medical Terminology, Electronic standards
for Transmission of Regulatory information.
 ICH Q – Guidelines (Quality)
• Q1A - stability testing for drug substances or drug
products
• Q1B – photo stability testing
• Q1C – stability testing for new dosage forms
• Q1D – Bracketing and Matrixing designs
• Q1E – Evaluation of stability data
• Q1F – stability testing in climatic zone III & IV
• Q2 – validation of Analytical procedures
• Q3 – Impurities
• Q4 – pharmacopiel harmonization
• Q5 – Biotechnological products
• Q6 - Specifications
Stability protocols for drug products:
1. General
2. Photo stability testing
3. Selection of batches
4. Container closure system
5. Specifications
6. Testing frequency
7. Storage conditions
8. Stability commitment
9. Evaluation
10. labeling
1.General:
 The design of stability studies should be based on
knowledge of the
 Behavior and
 Properties of the drug substance
 The manufacturer of the pharmaceutical product confirms
that the active substance complies with the
pharmacopoeial monograph immediately prior to the
manufacture of the pharmaceutical product. In this case
no stability studies on the active substance are required.
2.Photo stability testing:
 Testing should be conducted on at least one batch
 Photo stability characteristics of drug products
should be evaluated to demonstrate that light
exposure does not result in unacceptable change
 Procedure
 Tests on the exposed drug product out side of the
immediate pack
 Tests on the drug products in the immediate pack
 Tests on the drug product in the marketing pack
 By using an integrated near ultraviolet energy of not
less than 200 watt hours/square meter
3. Selection of batches:
 At least three primary batches of the drug product
are required
 Same formulation and in same container closure system
as proposed for marketing
 The manufacturing process used for primary batches
should simulate that to be applied to production batches
 Same quality and meeting specifications as that intended
for marketing
 That at least the first two production scale batches
manufactured should be long-term stability studies.
 Two of three batches at least pilot scale third can be
smaller
 Drug products should be manufactured by using
different batches of the drug substances
 Stability studies should be performed on each individua
strength and container size of the drug product unless
bracketing or matrixing is applied.
4.Container closure system:
 the testing should be carried out in the final packaging
proposed for marketing
 Additional testing of unprotected finished product can
form a useful part of the stress testing
 Or other packaging materials can form a useful part of
the stress testing of the dosage form
• The non-pharmacopoeial products should be derived
from acceptable and justifiable derivations from
release specifications based on the stability
evaluation and changes observed on storage.
• attributes susceptible to change during storage
• may influence quality, safety and/or efficacy
• should cover physical, chemical, biological,
microbiological attributes.
5.Specifications:
 It is based on all available stability information
 Where necessary the justification for the limits proposed
for certain other tests as particle size or dissolution rate
will require reference to the results observed in
bioequivalence or clinical studies.
 Any differences between the release and shelf life
specifications for antimicrobial preservative should be
supported by preservative effectiveness testing
 Single primary batch should be tested for antimicrobial
preservative effectiveness at proposed shelf life
6. Testing frequency:
• Long term studies
o first year every three months. 0, 3, 6, 9, 12
o second year every six months: 12, 18, 24
o third year and longer annually: 24, 36, 48, 60
• Accelerated studies
o general minimum three time points: 0,3,6
months
o expectation of significant change increases
testing adding samples at final time point or
forth time point: 0, 1, 3, 6 months
o reduced designs, (matrixing or bracketing) where
the testing frequency is reduced or certain factor
combinations are not tested at all, can be applied
• Intermediate storage condition studies
o minimum four time points, including initial
and final e.g.: 0,6,9,12 months, at time of
submission 0,6 months
• Reduced design
7. Storage conditions:
o Storage should be evaluated under storage conditions
that test thermal stability and, if applicable, sensitive to
moisture
o The storage conditions and the lengths of studies
chosen should be sufficient to cover storage, shipment,
and subsequent use
o The long term testing should be cover a minimum of
12 months’ duration on at least three primary batches
o Should be continued to cover proposed shelf life
o Data from the accelerated storage condition and, if
appropriate, from the intermediate storage condition can
be used to evaluate the effect of short term excursions out
side the label storage condition
o A significant change in water loss alone during 6 months
accelerated testing does not necessitate storage at inter-
mediate condition, but no significant water loss
at25°C/40%.
o A significant change is a 5% water loss after 3 months
accelerated testing
o For small containers (1 ml or less) more than 5% loss
after 3 months may be appropriate
o Storage under general storage conditions and calculate
water loss determining permeation coefficient or using
calculated ratio of water loss.
Study Storage condition Minimum time period
covered by data at
submission
Long term 250c +20c/60%r.h
Or
300c +20c/65%r.h
12 months
intermediate 300c +20c/65%r.h 6 months
Accelerated 400c +20c/75%r.h 6 months
Drug products - In general case
Drug products – packed in semi
permeable container
Study Storage condition Minimum time period
covered by data at
submission
Long term 250c +20c/40%r.h
Or
300c +20c/35%r.h
12 months
intermediate 300c +20c/65%r.h 6 months
Accelerated 400c +20c/25%r.h 6 months
Drug products – intended for storage
in a refrigerator
Study Storage condition Minimum time
period covered by
data at submission
Long term 50c + 30c 12 months
accelerated 250c + 20c 6 months
Drug products – intended for storage
in a freezer
Study Storage condition Minimum time
period covered by
data at submission
Long term 200c + 50c 12 months
8. Stability commitment
• Proposed shelf life not covered
When long term stability data do not proposed shelf
life granted at time of approval, a commitment should
be made to continue the stability studies post approval to
establish the shelf life
• Commitment not necessary
Submission includes data on three production
batches covering proposed shelf life
• Commitment required
Submission does not includes data from three
production batches, commitment to continue through
proposed shelf life
o Fewer than three production batches commitment
continue with these studies through proposed shelf life
and place additional batches to a total of three on long
term and accelerated stability testing through proposed
shelf life.
o The stability protocol used for studies on commitment
batches should be the same as that for the primary
batches
9. Evaluation
o To establish shelf life and storage instructions applicable
for all further batches manufactured and packed under
similar circumstances.
o Systematic approach in presentation and evaluation of
stability information.
o Should include results from physical, chemical, biological
and microbiological tests.
o The batch to batch variability is if small, it is
advantageous to combine the data in to one overall
estimate
o If it is inappropriate to combine data from several
batches, the overall shelf life should be based on the
minimum time a batch can be expected to remain with in
acceptance criteria
o Any evolution should cover not only the assay, but also
the levels of degradation products and other appropriate
attributes.
10. labeling
 A storage statement for labeling in accordance with
national/regional requirements
 Statement based on the stability evaluation of the drug
product
 A minimum temperature range or maximum temperature
range of storage must be specified(in degree Celsius) the
use of terms such as “room temp” is unacceptable.
 An expiration date should be displayed on container label.
 Some specific requirements like “protect from light” &
“protect from freezing” should be stated where applicable.
TEST PARAMETERS FOR
DIFFERENT DOSAGE FORMS:
 TABLETS: appearance, color, odour, assay, weight
variation test, disintegration or dissolution, friabillity
or hardness testing.
 CAPSULE: appearance, color, odour ,assay,
disintegration or dissolution , microbial growth.
 ORAL POWDERS: appearance, color, odour,
moisture and re constitution time
 SUPPOSITORY: appearance, color, particle size,
assay, dissolution, microbial growth.
 EMULSION: appearance, color, odour, assay ,
viscosity, microbial growth.
 SUSPENSION: particle size, appearance, color, odour,
preservative content, microbial growth, re-dispersbility.
 SOLUTIONS: appearance, color, odour, pH, viscosity,
microbial growth, sterility.
 PARENTERALS: appearance, color, assay, sterility
(pyrogenicity or bacterial endotoxin), impurities.
 IMPLANTS: total drug substance content,
in-vitro drug release rate, sterility.
 TRANSDERMAL: appearance, assay, leakage,
microbial growth, drug release rate.
REFERENCE
 Guidelines on cGMP and quality of pharmaceutical
products by S.Iyer.
 Futscher, N.; Schumacher ,P.; Pharm. Ind. 34, 479 - 483
(1972)
 Grimm, W.; Krummen, K.; Stability Testing in the EC,
Japan and the USA,
 Wissenschaftiche Verlagsgesellschaft mbH, Stuttgart
(1993)
 Grimm, W.; Drugs made in Germany 28, 196 - 202
(1985) and 29, 39 - 47 ( 1986)
 Dietz, R.; Feilner, K., Gerst, F.; Grimm, W.; Drugs
made in Germany 36, 99 - 103,(1993)
 Haynes, J.D.; J. Pharm. Sci. 60, 927 - 929 (1971)
 www.ich.org
Thank you !...........

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ICH-guidlines for stability testing of drugs

  • 1. Dr.Y. SHIVA KUMAR M.PHARM,PhD Professor &HOD Department of Pharmaceutics
  • 2. Contents  Introduction  ICH guidelines over view  Stability protocols for drug products(ICH Q1A guidelines)  Test parameters for different dosage forms  Reference
  • 3. What is ICH guidelines ?  International Conference on Harmonization of Technical Requirements for Registration of Pharmaceuticals for human use  ICH is a joint initiative involving both regulators and industry as equal partners in the scientific and technical discussions of the testing procedures
  • 4.  There are six parties directly involved in the decision making process  EU : European commission – European union  EFPIA : European Federation of Pharmaceutical Industries and Associations  MHLC : Ministry of Health ,Labor and Welfare, Japan  JPMA : Japan Pharmaceutical Manufacturers Associations  FDA : US Food and Drug Administration  PhRMA : Pharmaceutical Research and Manufacturers of America
  • 5. Why the ICH guidelines?  Harmonization of registration applications with in the three regions of the EU , Japan and the United states  ICH aims to produce a single set of technical requirements for the registration of drug products and hence the development process  To ensure and assess the safety, quality and efficacy of medicines.
  • 6. What and Why the stability ?  Defined as the capability of a particular formulation in a specific container to remain within it’s physical, chemical, microbiological specifications throughout its shelf life  Evidence of Quality of the drug substance or drug product  And provides how Quality of the drug substance or product varies with time under the influence of a variety of environmental factors such as  Temperature  Humidity  light
  • 7.  In addition, product-related factors influence the stability, e.g. the chemical and physical properties of the active substance and the pharmaceutical excipients, the dosage form and its composition, the manufacturing process, the nature of the container-closure system etc.  Establish re test period for drug substances  Establish shelf life for drug products  Recommend storage conditions  Test conditions based on analysis of effects of climatic conditions in three regions of the EC, Japan and USA  World can thereby divided in to four climatic zones I-IV
  • 8.  Countries of climatic zone I&II:- • Europe: all countries • America: Argentina, Bolivia, Canada, Usa • Asia: Armenia, China, Iran, Japan, Korea, Nepal • Africa: Egypt, Libya, Namibia, Zambia, southafrica • Australia: Australia&Newzeland  Countries of climatic zone III&IV:- • America: Bahamas, Belize, Brasilia, Costa rica, Colombia • Asia: India, Bangladesh, Iraq, Kuwait, Thailand, UAE • Africa: Angola, Ethiopia, Benin, Botswana
  • 9. The Four Climatic Zones Climatic Zone Definition Storage conditions I II III IV Temperature climate Subtropical and Mediterranean climate Hot, dry climate Hot, humid climate 210c/45%r.h. 250c/60%r.h. 300c/35%r.h. 300c/70%r.h.
  • 10. ICH guidelines over view  In 1980  Harmonization of regulatory requirements was pioneered by the European community, as the European union moved towards the development of a single market for pharmaceuticals  At the same time there were bilateral discussions between Europe, Japan and the US on possibilities for harmonization.  In 1989  At the WHO conference of Drug Regulatory Authorities (ICDRA), in Paris, specific plans for action began to materialize.
  • 11.  In 1990  The birth of ICH took place at meeting in April 1990 in Brussels where Representatives of the regulatory agencies of Europe, Japan and the USA.
  • 12. Scope: ICH produces guidelines which covers:  “Q” – Quality Guidelines  Concerned with stability, specifications and analytical method validation  “S” – Safety Guidelines  In-vitro and In-vivo pre-clinical studies  Covering Carcinogenicity Testing, Genotoxicity Testing, Toxicokinetics and pharmacokinetics  “E” – Efficacy Guidelines  Clinical studies in human subject
  • 13.  Covering clinical safety, Dose response Studies, Good clinical practices, Clinical evolutions.  “M” – Multidisciplinary Guidelines  Covering medical Terminology, Electronic standards for Transmission of Regulatory information.
  • 14.  ICH Q – Guidelines (Quality) • Q1A - stability testing for drug substances or drug products • Q1B – photo stability testing • Q1C – stability testing for new dosage forms • Q1D – Bracketing and Matrixing designs • Q1E – Evaluation of stability data • Q1F – stability testing in climatic zone III & IV • Q2 – validation of Analytical procedures • Q3 – Impurities • Q4 – pharmacopiel harmonization • Q5 – Biotechnological products • Q6 - Specifications
  • 15. Stability protocols for drug products: 1. General 2. Photo stability testing 3. Selection of batches 4. Container closure system 5. Specifications 6. Testing frequency 7. Storage conditions 8. Stability commitment 9. Evaluation 10. labeling
  • 16. 1.General:  The design of stability studies should be based on knowledge of the  Behavior and  Properties of the drug substance  The manufacturer of the pharmaceutical product confirms that the active substance complies with the pharmacopoeial monograph immediately prior to the manufacture of the pharmaceutical product. In this case no stability studies on the active substance are required.
  • 17. 2.Photo stability testing:  Testing should be conducted on at least one batch  Photo stability characteristics of drug products should be evaluated to demonstrate that light exposure does not result in unacceptable change  Procedure  Tests on the exposed drug product out side of the immediate pack
  • 18.  Tests on the drug products in the immediate pack  Tests on the drug product in the marketing pack  By using an integrated near ultraviolet energy of not less than 200 watt hours/square meter
  • 19. 3. Selection of batches:  At least three primary batches of the drug product are required  Same formulation and in same container closure system as proposed for marketing  The manufacturing process used for primary batches should simulate that to be applied to production batches  Same quality and meeting specifications as that intended for marketing  That at least the first two production scale batches manufactured should be long-term stability studies.
  • 20.  Two of three batches at least pilot scale third can be smaller  Drug products should be manufactured by using different batches of the drug substances  Stability studies should be performed on each individua strength and container size of the drug product unless bracketing or matrixing is applied.
  • 21. 4.Container closure system:  the testing should be carried out in the final packaging proposed for marketing  Additional testing of unprotected finished product can form a useful part of the stress testing  Or other packaging materials can form a useful part of the stress testing of the dosage form
  • 22. • The non-pharmacopoeial products should be derived from acceptable and justifiable derivations from release specifications based on the stability evaluation and changes observed on storage. • attributes susceptible to change during storage • may influence quality, safety and/or efficacy • should cover physical, chemical, biological, microbiological attributes. 5.Specifications:
  • 23.  It is based on all available stability information  Where necessary the justification for the limits proposed for certain other tests as particle size or dissolution rate will require reference to the results observed in bioequivalence or clinical studies.  Any differences between the release and shelf life specifications for antimicrobial preservative should be supported by preservative effectiveness testing  Single primary batch should be tested for antimicrobial preservative effectiveness at proposed shelf life
  • 24. 6. Testing frequency: • Long term studies o first year every three months. 0, 3, 6, 9, 12 o second year every six months: 12, 18, 24 o third year and longer annually: 24, 36, 48, 60 • Accelerated studies o general minimum three time points: 0,3,6 months o expectation of significant change increases testing adding samples at final time point or forth time point: 0, 1, 3, 6 months
  • 25. o reduced designs, (matrixing or bracketing) where the testing frequency is reduced or certain factor combinations are not tested at all, can be applied • Intermediate storage condition studies o minimum four time points, including initial and final e.g.: 0,6,9,12 months, at time of submission 0,6 months • Reduced design
  • 26. 7. Storage conditions: o Storage should be evaluated under storage conditions that test thermal stability and, if applicable, sensitive to moisture o The storage conditions and the lengths of studies chosen should be sufficient to cover storage, shipment, and subsequent use o The long term testing should be cover a minimum of 12 months’ duration on at least three primary batches o Should be continued to cover proposed shelf life
  • 27. o Data from the accelerated storage condition and, if appropriate, from the intermediate storage condition can be used to evaluate the effect of short term excursions out side the label storage condition o A significant change in water loss alone during 6 months accelerated testing does not necessitate storage at inter- mediate condition, but no significant water loss at25°C/40%. o A significant change is a 5% water loss after 3 months accelerated testing
  • 28. o For small containers (1 ml or less) more than 5% loss after 3 months may be appropriate o Storage under general storage conditions and calculate water loss determining permeation coefficient or using calculated ratio of water loss.
  • 29. Study Storage condition Minimum time period covered by data at submission Long term 250c +20c/60%r.h Or 300c +20c/65%r.h 12 months intermediate 300c +20c/65%r.h 6 months Accelerated 400c +20c/75%r.h 6 months Drug products - In general case
  • 30. Drug products – packed in semi permeable container Study Storage condition Minimum time period covered by data at submission Long term 250c +20c/40%r.h Or 300c +20c/35%r.h 12 months intermediate 300c +20c/65%r.h 6 months Accelerated 400c +20c/25%r.h 6 months
  • 31. Drug products – intended for storage in a refrigerator Study Storage condition Minimum time period covered by data at submission Long term 50c + 30c 12 months accelerated 250c + 20c 6 months
  • 32. Drug products – intended for storage in a freezer Study Storage condition Minimum time period covered by data at submission Long term 200c + 50c 12 months
  • 33. 8. Stability commitment • Proposed shelf life not covered When long term stability data do not proposed shelf life granted at time of approval, a commitment should be made to continue the stability studies post approval to establish the shelf life • Commitment not necessary Submission includes data on three production batches covering proposed shelf life • Commitment required Submission does not includes data from three production batches, commitment to continue through proposed shelf life
  • 34. o Fewer than three production batches commitment continue with these studies through proposed shelf life and place additional batches to a total of three on long term and accelerated stability testing through proposed shelf life. o The stability protocol used for studies on commitment batches should be the same as that for the primary batches
  • 35. 9. Evaluation o To establish shelf life and storage instructions applicable for all further batches manufactured and packed under similar circumstances. o Systematic approach in presentation and evaluation of stability information. o Should include results from physical, chemical, biological and microbiological tests.
  • 36. o The batch to batch variability is if small, it is advantageous to combine the data in to one overall estimate o If it is inappropriate to combine data from several batches, the overall shelf life should be based on the minimum time a batch can be expected to remain with in acceptance criteria o Any evolution should cover not only the assay, but also the levels of degradation products and other appropriate attributes.
  • 37. 10. labeling  A storage statement for labeling in accordance with national/regional requirements  Statement based on the stability evaluation of the drug product  A minimum temperature range or maximum temperature range of storage must be specified(in degree Celsius) the use of terms such as “room temp” is unacceptable.  An expiration date should be displayed on container label.  Some specific requirements like “protect from light” & “protect from freezing” should be stated where applicable.
  • 38. TEST PARAMETERS FOR DIFFERENT DOSAGE FORMS:  TABLETS: appearance, color, odour, assay, weight variation test, disintegration or dissolution, friabillity or hardness testing.  CAPSULE: appearance, color, odour ,assay, disintegration or dissolution , microbial growth.  ORAL POWDERS: appearance, color, odour, moisture and re constitution time  SUPPOSITORY: appearance, color, particle size, assay, dissolution, microbial growth.
  • 39.  EMULSION: appearance, color, odour, assay , viscosity, microbial growth.  SUSPENSION: particle size, appearance, color, odour, preservative content, microbial growth, re-dispersbility.  SOLUTIONS: appearance, color, odour, pH, viscosity, microbial growth, sterility.  PARENTERALS: appearance, color, assay, sterility (pyrogenicity or bacterial endotoxin), impurities.
  • 40.  IMPLANTS: total drug substance content, in-vitro drug release rate, sterility.  TRANSDERMAL: appearance, assay, leakage, microbial growth, drug release rate.
  • 41. REFERENCE  Guidelines on cGMP and quality of pharmaceutical products by S.Iyer.  Futscher, N.; Schumacher ,P.; Pharm. Ind. 34, 479 - 483 (1972)  Grimm, W.; Krummen, K.; Stability Testing in the EC, Japan and the USA,  Wissenschaftiche Verlagsgesellschaft mbH, Stuttgart (1993)  Grimm, W.; Drugs made in Germany 28, 196 - 202 (1985) and 29, 39 - 47 ( 1986)  Dietz, R.; Feilner, K., Gerst, F.; Grimm, W.; Drugs made in Germany 36, 99 - 103,(1993)  Haynes, J.D.; J. Pharm. Sci. 60, 927 - 929 (1971)  www.ich.org