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ICC-ES Evaluation Report                                                                                                                                ESR-2023
                                                                                                                         Reissued October 1, 2010
                                                                                             This report is subject to re-examination in two years.

www.icc-es.org | (800) 423-6587 | (562) 699-0543                                                 A Subsidiary of the International Code Council ®


DIVISION: 05 00 00—METALS                                                                      3.2.2 Cold-formed Steel Structural Members: The
Section: 05 05 23—Metal Fastenings                                                             steel structural members shall be cold-formed from
                                                                                               galvanized steel complying with ASTM A653 SS Grade 50,
REPORT HOLDER:                                                                                 Class 1, and having uncoated base-metal thicknesses of
                                                                                               0.033, 0.043, 0.054 and 0.068 inch (0.84, 1.09, 1.378 and
HENROB CORPORATION                                                                             1.73 mm) as noted in Tables 1 and 2. The steel must have
35455 VERONICA                                                                                 a G60 galvanization coating designation.
LIVONIA, MICHIGAN 48150
                                                                                            4.0 DESIGN AND INSTALLATION
(734) 521-3000
www.henrob.com                                                                                 4.1 Design:
mlapensee@henrob.com
                                                                                               The nominal shear and tension strength of connections
                                                                                               with the rivets connecting two cold-formed steel members
EVALUATION SUBJECT:
                                                                                               together are shown in Tables 1 and 2. The steel used in
                                                                                               the connection must have the uncoated base-metal
HENROB SELF-PIERCING RIVETS
                                                                                               thickness noted in Section 3.2.2. Interpolation or
                                                                                               extrapolation of values is outside the scope of this
1.0 EVALUATION SCOPE
                                                                                               evaluation report. For allowable strength design (ASD), the
  Compliance with the following code:                                                          tabulated nominal values must be divided by a safety
                                                ®                                              factor, Ω, of 3.1 to derive the allowable shear and tensile
  2006 International Building Code                                                             loads. For use in load and resistance factor design (LRFD),
  Property evaluated:                                                                          the design strength must be the tabulated nominal values
                                                                                               multiplied by a resistance factor, φ, of 0.52.
  Structural
                                                                                                 The spacing between rivets must be such that there is a
2.0 USES                                                                                       minimum distance between the centerline of the rivets of
  The Henrob self-piercing rivets described in this report are                                 three times the diameter of the rivet prior to the rivet
  used for factory-fabricated connections of cold-formed                                       installation. The distance from the rivet centerline to the
  steel members. The riveted connections are used to resist                                    edge of any steel part must be a minimum of 1.5 times the
  shear and tension loads.                                                                     rivet diameter. If the end distance is parallel to the force on
                                                                                               the rivet, the shear strength of the connection, per rivet,
3.0 DESCRIPTION                                                                                shall be limited by Section E4.3.2 of the 2001 AISI North
  3.1 General:                                                                                 American Specification for the Design of the Cold-formed
                                                                                               Steel Structural Members, with 2004 Supplement.
  The Henrob rivets have a pan head or countersunk head
  with a hollow end opposite the headed end. The pan head                                      4.2 Installation:
  rivets are available with model designations of DT, DW and                                   4.2.1 General: Installation must be in accordance with
  DY with shank lengths of 5, 6, and 7 mm (0.197, 0.236 and                                    this report and the manufacturer’s published installation
  0.276 inch), respectively. The countersunk head rivets                                       instructions.
  have model designations of DS, DV and DX, which have
  overall lengths of 5.0, 6.5 and 7.5 mm (0.197, 0.256 and                                       The Henrob self-piercing rivets are installed with
  0.295 inch), respectively. All rivets have a head diameter of                                hydraulically actuated rivet setting tools that drive the rivet,
  7.75 mm (0.305 inch). The DT and DS rivets have a 5.30-                                      without predrilling holes, into the stacked steel members
  millimeter (0.209 inch) shank diameter. The DW, DY, DV                                       with a die, specific to the rivet size and type, located on the
  and DX rivets have a 5.15-millimeter (0.203 inch) shank                                      opposite face of the connection. See Table 3 for
  diameter. See Figure 1 for detail.                                                           designation of the dies. The driven end of the rivet
                                                                                               penetrates the top layer of steel and flares the bottom layer
  3.2 Material:                                                                                of steel to the shape of the die. See Figure 2.
  3.2.1 Rivets: The rivets are manufactured from carbon                                        4.2.2 Rivet Installers: The                      connections must be
  steel wire, are heat-treated, and have a mechanically                                        fabricated at facilities operated by             the holder of an ICC-ES
  deposited zinc coating in accordance with specifications in                                  evaluation report on a product or                system using the rivets,
  the approved quality documentation.                                                          or by fabricators accredited                      by the International




ICC-ES Evaluation Reports are not to be construed as representing aesthetics or any other attributes not specifically addressed, nor are they to be construed
as an endorsement of the subject of the report or a recommendation for its use. There is no warranty by ICC Evaluation Service, LLC, express or implied, as
to any finding or other matter in this report, or as to any product covered by the report.

Copyright © 2010                                                                                                                                                Page 1 of 6
ESR-2023 | Most Widely Accepted and Trusted                                                                          Page 2 of 6

 Accreditation Service (IAS) and having an IAS “FA”                 5.2 It must be verified to the satisfaction of the code
 number (FA-xxx). In either case, the connections must be               official that the rivet coating described in Section 3.2.1
 fabricated under a quality control program with inspections            of this evaluation report is suitable for corrosion
 by an inspection agency accredited by IAS. The approved                protection of the rivet, for the installation in which the
 quality documentation for the fabrication of the connections           rivets are being used.
 must include at least the following information:
                                                                    5.3 Use of the rivets to attach steel deck panels to steel
 a.   Sufficient detail to demonstrate that the equipment               supports to form diaphragms, or to form connections
      used to fabricate the connections is consistent with              of steel framing members of shear walls, is outside
      the equipment that was used to fabricate the                      the scope of this evaluation report.
      specimens for the qualifying tests carried out to obtain
      this evaluation report.                                       5.4 The connections must be fabricated at facilities
                                                                        operated by an ICC-ES evaluation report holder who
 b.   Internal quality control testing procedures, with quality         produces a recognized product or system using the
      control testing performed at regular intervals to verify          rivets; or by fabricators accredited by the International
      acceptable performance of the ongoing production of               Accreditation Service (IAS) and having an IAS “FA”
      the connections fabricated with the rivets recognized             number. The quality documentation of the connection
      in this evaluation report. Testing must be performed in           fabricator must comply with the requirements in
      accordance with Section 3.0 of the ICC-ES                         Section 4.2.2 of this report.
      Acceptance Criteria for Riveted Connections of Cold-
      formed Steel Structural Members Using Self-piercing          6.0 EVIDENCE SUBMITTED
      Rivets (AC344), at a frequency sufficient to maintain         Data in accordance with the ICC-ES Acceptance Criteria
      an in-house control process. Testing must be                  for Riveted Connections of Cold-formed Steel Structural
      performed either in-house or by an independent                Members Using Self-piercing Rivets (AC344), dated
      testing laboratory.                                           February 2006 (editorially revised January 2008).
5.0 CONDITIONS OF USE                                              7.0 IDENTIFICATION
 The Henrob self-piercing rivets described in this report           Labels on containers of rivets bear a Henrob trademark
 comply with, or are suitable alternatives to what is               logo (see Figure 3), rivet model designation, batch number,
 specified in, the code indicated in Section 1.0 of this report,    and evaluation report number (ICC-ES ESR-2023). In
 subject to the following conditions:                               addition, the head of each rivet bears the two-letter model
                                                                    designation of the rivet.
 5.1 The rivets must be installed in accordance with the
     Henrob published installation instructions and this
     report. In the event of a conflict between this report
     and the Henrob published installation instructions, the
     most restrictive governs.
ESR-2023 | Most Widely Accepted and Trusted                                                                                      Page 3 of 6


                                                                                                                                      1,2
         TABLE 1—NOMINAL COUNTERSUNK RIVET CONNECTION STRENGTH (lb) FOR 50 ksi TOP AND BOTTOM STEEL

                                                              TOP STEEL THICKNESS (inch)
     BOTTOM
      STEEL
                             0.033                          0.043                           0.054                           0.068
    THICKNESS
       (inch)
                    Shear            Tension        Shear           Tension         Shear           Tension         Shear             Tension

                                                                  DS RIVET

      0.033          1056             531           1160             464             995             229              —                     —

      0.043          1227             673           1370             643            1236             450              —                     —

      0.054          1037             585           1322             739              —               —               —                     —

      0.068           931             596           1200             780              —               —               —                     —

                                                                  DV RIVET

      0.033            —               —              —               —             1121             482            1093                451

      0.043          1324             691           1532             876            1533             712            1619               683

      0.054          1017             618           1317             824            1682             1120           1760               989

      0.068           975             659           1305             919            1810             1284           2055               1275

                                                                  DX RIVET

      0.033            —               —              —               —               —               —               —                     —

      0.043            —               —              —               —               —               —               —                     —

      0.054            —               —              —               —               —               —             1933               1281

      0.068            —               —              —               —             1802             1284           2197               1557

For SI: 1 inch = 25.4 mm, 1 lbf = 4.45 N.
1
Steel thicknesses are uncoated base metal thicknesses, as noted in Section 3.2.2.
2
The tabulated nominal strengths must be multiplied by the factors in Section 4.1 to derive the allowable loads or design strengths.
ESR-2023 | Most Widely Accepted and Trusted                                                                                      Page 4 of 6


                                                                                                                                 1,2
              TABLE 2—NOMINAL PAN HEAD RIVET CONNECTION STRENGTH (lb) FOR 50 ksi TOP AND BOTTOM STEEL

                                                              TOP STEEL THICKNESS (inch)
     BOTTOM
      STEEL
                             0.033                          0.043                           0.054                           0.068
    THICKNESS
       (inch)
                    Shear            Tension        Shear           Tension         Shear           Tension         Shear             Tension

                                                                  DT RIVET

      0.033          1106             643           1294             589            1095             433              —                 —


      0.043          1326             783           1465             793            1419             577              —                 —


      0.054          1139             752           1476             936              —               —               —                 —


      0.068          1118             833           1577             1003             —               —               —                 —


                                                                 DW RIVET

      0.033            —              741           1398             712            1212             505            1134               492

      0.043          1398             829           1534             937            1579             706            1700               653

      0.054          1236             804           1484             967            1702             1314           1913               1207

      0.068          1075             848           1586             1089           1997             1351           2147               1326

                                                                  DY RIVET

      0.033            —               —              —               —               —               —               —                 —


      0.043            —               —              —               —               —               —               —                 —


      0.054            —               —              —               —               —               —               —                 —

      0.068            —               —              —               —             2007             1437           2338               1634

For SI: 1 inch = 25.4 mm, 1 lbf = 4.45 N.
1
Steel thicknesses are uncoated steel thicknesses as noted in Section 3.2.2.
2
The tabulated nominal strengths must be multiplied by the factors in Section 4.1 to derive the allowable loads or design strengths.
ESR-2023 | Most Widely Accepted and Trusted                                                          Page 5 of 6


                                 TABLE 3—RIVETING TOOL AND DIE DESIGNATIONS


         RIVET DESIGNATION                       DIE DESIGNATION              RIVETING TOOL DESIGNATION


                 DS                                  DZ09 —025                     Henrob 50 mm DA


                 DT                                  DZ09 —000                     Henrob 50 mm DA


                 DV                                  DG09 —200                     Henrob 50 mm DA


                 DW                                  DG09 —200                     Henrob 50 mm DA


                 DX                                  DG09 —220                     Henrob 50 mm DA


                 DY                                  DG09 —220                     Henrob 50 mm DA




                                              SPR = Self Piercing Rivets

                                     FIGURE 1—TYPICAL RIVET HEAD STYLES




                        FIGURE 2—SEQUENTIAL FORMATION OF A TYPICAL SPR CONNECTION
ESR-2023 | Most Widely Accepted and Trusted                          Page 6 of 6




                                                     and / or




                                              FIGURE 3—HENROB LOGO

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ICC ESR-2023

  • 1. ICC-ES Evaluation Report ESR-2023 Reissued October 1, 2010 This report is subject to re-examination in two years. www.icc-es.org | (800) 423-6587 | (562) 699-0543 A Subsidiary of the International Code Council ® DIVISION: 05 00 00—METALS 3.2.2 Cold-formed Steel Structural Members: The Section: 05 05 23—Metal Fastenings steel structural members shall be cold-formed from galvanized steel complying with ASTM A653 SS Grade 50, REPORT HOLDER: Class 1, and having uncoated base-metal thicknesses of 0.033, 0.043, 0.054 and 0.068 inch (0.84, 1.09, 1.378 and HENROB CORPORATION 1.73 mm) as noted in Tables 1 and 2. The steel must have 35455 VERONICA a G60 galvanization coating designation. LIVONIA, MICHIGAN 48150 4.0 DESIGN AND INSTALLATION (734) 521-3000 www.henrob.com 4.1 Design: mlapensee@henrob.com The nominal shear and tension strength of connections with the rivets connecting two cold-formed steel members EVALUATION SUBJECT: together are shown in Tables 1 and 2. The steel used in the connection must have the uncoated base-metal HENROB SELF-PIERCING RIVETS thickness noted in Section 3.2.2. Interpolation or extrapolation of values is outside the scope of this 1.0 EVALUATION SCOPE evaluation report. For allowable strength design (ASD), the Compliance with the following code: tabulated nominal values must be divided by a safety ® factor, Ω, of 3.1 to derive the allowable shear and tensile 2006 International Building Code loads. For use in load and resistance factor design (LRFD), Property evaluated: the design strength must be the tabulated nominal values multiplied by a resistance factor, φ, of 0.52. Structural The spacing between rivets must be such that there is a 2.0 USES minimum distance between the centerline of the rivets of The Henrob self-piercing rivets described in this report are three times the diameter of the rivet prior to the rivet used for factory-fabricated connections of cold-formed installation. The distance from the rivet centerline to the steel members. The riveted connections are used to resist edge of any steel part must be a minimum of 1.5 times the shear and tension loads. rivet diameter. If the end distance is parallel to the force on the rivet, the shear strength of the connection, per rivet, 3.0 DESCRIPTION shall be limited by Section E4.3.2 of the 2001 AISI North 3.1 General: American Specification for the Design of the Cold-formed Steel Structural Members, with 2004 Supplement. The Henrob rivets have a pan head or countersunk head with a hollow end opposite the headed end. The pan head 4.2 Installation: rivets are available with model designations of DT, DW and 4.2.1 General: Installation must be in accordance with DY with shank lengths of 5, 6, and 7 mm (0.197, 0.236 and this report and the manufacturer’s published installation 0.276 inch), respectively. The countersunk head rivets instructions. have model designations of DS, DV and DX, which have overall lengths of 5.0, 6.5 and 7.5 mm (0.197, 0.256 and The Henrob self-piercing rivets are installed with 0.295 inch), respectively. All rivets have a head diameter of hydraulically actuated rivet setting tools that drive the rivet, 7.75 mm (0.305 inch). The DT and DS rivets have a 5.30- without predrilling holes, into the stacked steel members millimeter (0.209 inch) shank diameter. The DW, DY, DV with a die, specific to the rivet size and type, located on the and DX rivets have a 5.15-millimeter (0.203 inch) shank opposite face of the connection. See Table 3 for diameter. See Figure 1 for detail. designation of the dies. The driven end of the rivet penetrates the top layer of steel and flares the bottom layer 3.2 Material: of steel to the shape of the die. See Figure 2. 3.2.1 Rivets: The rivets are manufactured from carbon 4.2.2 Rivet Installers: The connections must be steel wire, are heat-treated, and have a mechanically fabricated at facilities operated by the holder of an ICC-ES deposited zinc coating in accordance with specifications in evaluation report on a product or system using the rivets, the approved quality documentation. or by fabricators accredited by the International ICC-ES Evaluation Reports are not to be construed as representing aesthetics or any other attributes not specifically addressed, nor are they to be construed as an endorsement of the subject of the report or a recommendation for its use. There is no warranty by ICC Evaluation Service, LLC, express or implied, as to any finding or other matter in this report, or as to any product covered by the report. Copyright © 2010 Page 1 of 6
  • 2. ESR-2023 | Most Widely Accepted and Trusted Page 2 of 6 Accreditation Service (IAS) and having an IAS “FA” 5.2 It must be verified to the satisfaction of the code number (FA-xxx). In either case, the connections must be official that the rivet coating described in Section 3.2.1 fabricated under a quality control program with inspections of this evaluation report is suitable for corrosion by an inspection agency accredited by IAS. The approved protection of the rivet, for the installation in which the quality documentation for the fabrication of the connections rivets are being used. must include at least the following information: 5.3 Use of the rivets to attach steel deck panels to steel a. Sufficient detail to demonstrate that the equipment supports to form diaphragms, or to form connections used to fabricate the connections is consistent with of steel framing members of shear walls, is outside the equipment that was used to fabricate the the scope of this evaluation report. specimens for the qualifying tests carried out to obtain this evaluation report. 5.4 The connections must be fabricated at facilities operated by an ICC-ES evaluation report holder who b. Internal quality control testing procedures, with quality produces a recognized product or system using the control testing performed at regular intervals to verify rivets; or by fabricators accredited by the International acceptable performance of the ongoing production of Accreditation Service (IAS) and having an IAS “FA” the connections fabricated with the rivets recognized number. The quality documentation of the connection in this evaluation report. Testing must be performed in fabricator must comply with the requirements in accordance with Section 3.0 of the ICC-ES Section 4.2.2 of this report. Acceptance Criteria for Riveted Connections of Cold- formed Steel Structural Members Using Self-piercing 6.0 EVIDENCE SUBMITTED Rivets (AC344), at a frequency sufficient to maintain Data in accordance with the ICC-ES Acceptance Criteria an in-house control process. Testing must be for Riveted Connections of Cold-formed Steel Structural performed either in-house or by an independent Members Using Self-piercing Rivets (AC344), dated testing laboratory. February 2006 (editorially revised January 2008). 5.0 CONDITIONS OF USE 7.0 IDENTIFICATION The Henrob self-piercing rivets described in this report Labels on containers of rivets bear a Henrob trademark comply with, or are suitable alternatives to what is logo (see Figure 3), rivet model designation, batch number, specified in, the code indicated in Section 1.0 of this report, and evaluation report number (ICC-ES ESR-2023). In subject to the following conditions: addition, the head of each rivet bears the two-letter model designation of the rivet. 5.1 The rivets must be installed in accordance with the Henrob published installation instructions and this report. In the event of a conflict between this report and the Henrob published installation instructions, the most restrictive governs.
  • 3. ESR-2023 | Most Widely Accepted and Trusted Page 3 of 6 1,2 TABLE 1—NOMINAL COUNTERSUNK RIVET CONNECTION STRENGTH (lb) FOR 50 ksi TOP AND BOTTOM STEEL TOP STEEL THICKNESS (inch) BOTTOM STEEL 0.033 0.043 0.054 0.068 THICKNESS (inch) Shear Tension Shear Tension Shear Tension Shear Tension DS RIVET 0.033 1056 531 1160 464 995 229 — — 0.043 1227 673 1370 643 1236 450 — — 0.054 1037 585 1322 739 — — — — 0.068 931 596 1200 780 — — — — DV RIVET 0.033 — — — — 1121 482 1093 451 0.043 1324 691 1532 876 1533 712 1619 683 0.054 1017 618 1317 824 1682 1120 1760 989 0.068 975 659 1305 919 1810 1284 2055 1275 DX RIVET 0.033 — — — — — — — — 0.043 — — — — — — — — 0.054 — — — — — — 1933 1281 0.068 — — — — 1802 1284 2197 1557 For SI: 1 inch = 25.4 mm, 1 lbf = 4.45 N. 1 Steel thicknesses are uncoated base metal thicknesses, as noted in Section 3.2.2. 2 The tabulated nominal strengths must be multiplied by the factors in Section 4.1 to derive the allowable loads or design strengths.
  • 4. ESR-2023 | Most Widely Accepted and Trusted Page 4 of 6 1,2 TABLE 2—NOMINAL PAN HEAD RIVET CONNECTION STRENGTH (lb) FOR 50 ksi TOP AND BOTTOM STEEL TOP STEEL THICKNESS (inch) BOTTOM STEEL 0.033 0.043 0.054 0.068 THICKNESS (inch) Shear Tension Shear Tension Shear Tension Shear Tension DT RIVET 0.033 1106 643 1294 589 1095 433 — — 0.043 1326 783 1465 793 1419 577 — — 0.054 1139 752 1476 936 — — — — 0.068 1118 833 1577 1003 — — — — DW RIVET 0.033 — 741 1398 712 1212 505 1134 492 0.043 1398 829 1534 937 1579 706 1700 653 0.054 1236 804 1484 967 1702 1314 1913 1207 0.068 1075 848 1586 1089 1997 1351 2147 1326 DY RIVET 0.033 — — — — — — — — 0.043 — — — — — — — — 0.054 — — — — — — — — 0.068 — — — — 2007 1437 2338 1634 For SI: 1 inch = 25.4 mm, 1 lbf = 4.45 N. 1 Steel thicknesses are uncoated steel thicknesses as noted in Section 3.2.2. 2 The tabulated nominal strengths must be multiplied by the factors in Section 4.1 to derive the allowable loads or design strengths.
  • 5. ESR-2023 | Most Widely Accepted and Trusted Page 5 of 6 TABLE 3—RIVETING TOOL AND DIE DESIGNATIONS RIVET DESIGNATION DIE DESIGNATION RIVETING TOOL DESIGNATION DS DZ09 —025 Henrob 50 mm DA DT DZ09 —000 Henrob 50 mm DA DV DG09 —200 Henrob 50 mm DA DW DG09 —200 Henrob 50 mm DA DX DG09 —220 Henrob 50 mm DA DY DG09 —220 Henrob 50 mm DA SPR = Self Piercing Rivets FIGURE 1—TYPICAL RIVET HEAD STYLES FIGURE 2—SEQUENTIAL FORMATION OF A TYPICAL SPR CONNECTION
  • 6. ESR-2023 | Most Widely Accepted and Trusted Page 6 of 6 and / or FIGURE 3—HENROB LOGO