Boosting Local Enterprise

17th October 2013
Day 2 – Plenary Session
Adam Baker
– Kinston University and Bloodhound SSC

Jeremy Nickless
– Skylon

Planetarium Show
– We Are Aliens
Beyond Bloodhound
Adam Baker
In particular
•

Communications
– Relay (‘bent pipe’), broadcast (Sky), Inmarsat

•

Remote sensing
– Disaster warning, weather …spying… ‘Google Earth’

•

Scientific measurements
– Ozone hole, greenhouse gas monitoring, life on Mars,
how the universe began

•

Navigation
– GPS, GLONASS, Galileo, and others to come
The UK in space
‘Upstream & downstream’
Infrastructure
UK Launch
Imported LV
technology, systems
Small Launcher

Infrastructure

Spaceport UK

Large Reusable
Launcher

Sub-orbital Space Access
40+ years ago

Before Oct 28th, 2021
We have the technology...
Credit: Richard RM Brown

–
–
–
–
–
–

Structures
Avionics
Propulsion
Ground support
Project management
System engineering

Credit: NDA

Credit: SSTL

Credit: TISICS

Credit: Moog Isp

Credit: QinetiQ
Good business...?
Cumulative debt
150.0
100.0
50.0
$M

0.0
1

2

3

4

5

6

7

8

-50.0
-100.0
Year

9

10 11 12 13 14 15
Rocket cars

ENGINEERING ADVENTURE

www.BLOODHOUNDSSC.com
What is Bloodhound?

•

•

An unreasonable and
disruptive aerospace
and education
company dedicated to
innovation.
An iconic project
aiming to create the
next generation of
scientists and
engineers.

ENGINEERING ADVENTURE

•
•

58 dedicated engineers

•

A £41M budget , about
¼ spent to date

•
•

50 man years of R&D

Supported by 100s of
‘ambassadors’ in >5000
schools

A ‘hard’ project!

www.BLOODHOUNDSSC.com
Technical goals

•

1000mph land speed
record
– Currently ~730mph

ENGINEERING ADVENTURE

•

Inspire the next
generation of scientists &
engineers

www.BLOODHOUNDSSC.com
The car

•
ENGINEERING ADVENTURE

Structure, Powerplant, Ancillary
www.BLOODHOUNDSSC.com
ENGINEERING ADVENTURE

www.BLOODHOUNDSSC.com
Rocket Engine

Credit: Falcon UK

ENGINEERING ADVENTURE

Credit: CISAS-Uni Padua

www.BLOODHOUNDSSC.com
First large hybrid test, October 2012

ENGINEERING ADVENTURE

www.BLOODHOUNDSSC.com
Hybrid heritage

ENGINEERING ADVENTURE

www.BLOODHOUNDSSC.com
Bloodhound

A record breaker...?

ENGINEERING ADVENTURE

www.BLOODHOUNDSSC.com
Bloodhound
or... horizontal ‘space shot’?
Beyond Bloodhound
– new business for the 21st century
•
•
•
•

100kg into polar orbit for £3M
Complete space missions for £5-10M
Development: as little as £20M (+ GSE + interest)
UK know how, supply chain, & facilities : UKLaunch
ROCKET Engineering Ltd.
Dr. Adam M. Baker
adam_baker@rocketmail.com

Join the Adventure
Sign up to the 1K Club:
www.BLOODHOUNDSSC.com
Follow us on Twitter:
www.twitter.com/BLOODHOUND_SSC
Find us on Facebook:
www.facebook.com/BLOODHOUNDSSC
ENGINEERING ADVENTURE

www.BLOODHOUNDSSC.com
SKYLON and the SABRE Engine:
from Humble Beginnings…

Jeremy Nickless

Business Development
Reaction Engines Ltd
HUB:BLE 2 Boosting Local Enterprise – 17th October 2013
A Brief History

2nd UK Space Propulsion Workshop

In the mid 1980s the UK began HOTOL – a Rolls
Royce/British Aerospace study into single stage to
orbit spaceplanes – the funding was cut in 1988

3 HOTOL Engineers founded Reaction Engines Ltd.
In 1989 to continue and progress spaceplane R&D
HUB:BLE 2 Boosting Local Enterprise – 17th October 2013

2
The Reaction Engines UK Space Propulsion Workshop
2nd Team - 2013

▪

Thermodynamics and heat transfer

▪

Astrodynamics

▪

Chemistry

▪

▪

Non-equilibrium chemistry

Mechanical Engineering (materials,
structures, manufacture, design)

▪

Hydrodynamics & aerodynamics

▪

Specialist Engineering (marine,
automobile, nuclear)

▪

Plasma physics and engineering

▪

Systems Engineering

▪

Electromagnetics

▪

Programme and project management

▪

Control Systems

▪

Information Technology

▪

International Air and Space Law

HUB:BLE 2 Boosting Local Enterprise – 17th October 2013

3
T h e i m p o r t a n c e o f nd UKu s a bPropulsion c e a c c e s s …
2 r e Space l e S p a Workshop
Launchers derived from cold war military technology have been
faithful friends enabling the birth of the Space age and returning
services and knowledge.
However they suffer significant drawbacks:
▪ Expensive & labour intensive
▪ Unreliable – 1/50 failure rate historically
▪ Now a limitation to growth

1957

Today
HUB:BLE 2 Boosting Local Enterprise – 17th October 2013

4
Characteristics of Commercial Operations

• Reusability:
-reduced cost per flight by amortising production cost over 200 flights.
• Single-stage:
-reduced development and operating costs relative to multi-stage vehicles.
• Un-piloted:
-reduced mission control, relaxed safety during development, increased
payload. Dedicated accessory passenger module for payload bay.

HUB:BLE 2 Boosting Local Enterprise – 17th October 2013

7
Characteristics of Commercial Operations (cont.)
• Abort capability:
- abort to launch site with up to half engines failed.
- flight critical systems redundant to single point failure.
• User friendly operations:
- simple ground handling and automatic checkout.
- low maintenance through robust TPS and long life engines.
- containerised payload system.
• Re-entry cross-range:
- high hypersonic L/D to improve return opportunities to launch site.
• Environmental impact:
- benign propellants, ‘low’ engine noise, no orbital debris.

HUB:BLE 2 Boosting Local Enterprise – 17th October 2013

8
SKYLON C1

Entry to Service Targets:
• 200 reuses
• 1% abort rate per mission
• 1:20,000 loss rate per mission
• 48 hour turnaround

HUB:BLE 2 Boosting Local Enterprise – 17th October 2013

9
SKYLON C1

• 12 Tonnes to LEO
• 10 Tonnes to ISS
• 200m3 Payload bay
• 4.6m Diameter payload

Revision in 2010 to D1 Standard
with 15 tonne payload

HUB:BLE 2 Boosting Local Enterprise – 17th October 2013

10
SABRE

HUB:BLE 2 Boosting Local Enterprise – 17th October 2013

11
The SABRE Engine
Compressor

Pre-Cooler

Turbine

Air Intake

Bypass Duct
Thrust Chambers

HUB:BLE 2 Boosting Local Enterprise – 17th October 2013

12
THE PRE-COOLER

HUB:BLE 2 Boosting Local Enterprise – 17th October 2013

13
Pre-cooler Construction

HUB:BLE 2 Boosting Local Enterprise – 17th October 2013

14
P r e - c o o l e r P r o d u c2nd o nSpace Propulsion Workshop
t i UK

HUB:BLE 2 Boosting Local Enterprise – 17th October 2013

15
P r e - c o o l e r Te s t F a2nd l i tSpace Propulsion Workshop
c i UK y
Silencer

Nitrogen Boiler
VIPER jet engine

Circulator

Pre-cooler

Helium Loop
Data Acquisition

HUB:BLE 2 Boosting Local Enterprise – 17th October 2013

16
P r e - c o o l e r H e a t E xnd h aSpace Propulsion Workshop
2 c UK n g e r

HUB:BLE 2 Boosting Local Enterprise – 17th October 2013

17
P r e - c o o l e r Te s t R u n UK Space Propulsion Workshop
2nd

HUB:BLE 2 Boosting Local Enterprise – 17th October 2013

18
OTHER TECHNOLOGIES

HUB:BLE 2 Boosting Local Enterprise – 17th October 2013

19
R E L a d d r e s s e d m o2nd UK Space e ke y tWorkshop l o g i e s i n P h a s e 2
s t o f t h Propulsion e c h n o
Contra-rotating
turbine
2008

Silicon carbide
high temp Hx
2002

Laboratory scale
1GW/m3 HX
1996

Air/hydrogen
cooling
2010

Advanced nozzles
laboratory tests
2006

Wind tunnel
Hx module
2002

LOX cooling
2010

STERN E/D nozzle
2008

Pre-cooler frost
control
2004

Bell nozzle
separation
2010

STRICT E/D nozzle
2010

First full scale
pre-cooler module
2005

STILETTO staged
combustion
2011

Micro-channel high
pressure Hx
2010

Pre-cooler heat
Transfer
augmentation
2009

Air intake
2012

STRIDENT nozzle
2012

Complete pre-cooler
2012

HUB:BLE 2 Boosting Local Enterprise – 17th October 2013

20
R E L a d d r e s s e d m o s t o f t h e ke y t e c h n o l o g i e s i n P h a s e 2

Ascent trajectory
modelling

Subsonic wind
tunnel

CFRP truss
structure

Avionics

Re-entry
aerodynamics

Mach 9 hypersonic
wind tunnel

Mach 12 hypersonic
shock tunnel

TiSic truss structure
HUB:BLE 2 Boosting Local Enterprise – 17th October 2013

Aeroshell
21
STRICT Engine

HUB:BLE 2 Boosting Local Enterprise – 17th October 2013

22
FUTURE DEVELOPMENTS

HUB:BLE 2 Boosting Local Enterprise – 17th October 2013

23
SKYL
TITLEO N S y s t e m R e q u i r e m e n t s R e v i e w

UK Space Agency independent review
Sep 2010
• ESA providing technical support
• Almost 100 invitees attended two
day workshop
• Part of wider review including on site
audit by ESA
Review Conclusions
‘no impediments or critical items have been identified for either the SKYLON

vehicle or the SABRE engine that are a block to further developments’.

HUB:BLE 2 Boosting Local Enterprise – 17th October 2013

24
P r e - c o o l e r t e s t p r 2nd UKaSpace Propulsion Workshopu g h
ogr mme breakthro

▪ Over 500 rig tests … over 300 engine pre-cooler tests
▪ -150°C cryogenic temperature





▪ Operation of pre-cooler & frost control system




▪ Steady state cryogenic cooling over a sustained period


Technical objectives of the ESA programme 

▪ Thermo-mechanical & aerodynamic integrity
▪

HUB:BLE 2 Boosting Local Enterprise – 17th October 2013

25
The Future

In July 2013 the UK Government awarded Reaction Engines a £60M grant
towards a £250M+ programme spanning 3 ½ years to the latter quarter of 2017

HUB:BLE 2 Boosting Local Enterprise – 17th October 2013

26
Thank You

Any Questions?
HUB:BLE 2 Boosting Local Enterprise – 17th October 2013

27

HUB:BLE-2 06 Day 2 Plenary

  • 1.
  • 2.
    Day 2 –Plenary Session Adam Baker – Kinston University and Bloodhound SSC Jeremy Nickless – Skylon Planetarium Show – We Are Aliens
  • 3.
  • 6.
    In particular • Communications – Relay(‘bent pipe’), broadcast (Sky), Inmarsat • Remote sensing – Disaster warning, weather …spying… ‘Google Earth’ • Scientific measurements – Ozone hole, greenhouse gas monitoring, life on Mars, how the universe began • Navigation – GPS, GLONASS, Galileo, and others to come
  • 7.
    The UK inspace
  • 9.
  • 10.
    Infrastructure UK Launch Imported LV technology,systems Small Launcher Infrastructure Spaceport UK Large Reusable Launcher Sub-orbital Space Access
  • 11.
    40+ years ago BeforeOct 28th, 2021
  • 12.
    We have thetechnology... Credit: Richard RM Brown – – – – – – Structures Avionics Propulsion Ground support Project management System engineering Credit: NDA Credit: SSTL Credit: TISICS Credit: Moog Isp Credit: QinetiQ
  • 13.
  • 14.
  • 15.
    What is Bloodhound? • • Anunreasonable and disruptive aerospace and education company dedicated to innovation. An iconic project aiming to create the next generation of scientists and engineers. ENGINEERING ADVENTURE • • 58 dedicated engineers • A £41M budget , about ¼ spent to date • • 50 man years of R&D Supported by 100s of ‘ambassadors’ in >5000 schools A ‘hard’ project! www.BLOODHOUNDSSC.com
  • 16.
    Technical goals • 1000mph landspeed record – Currently ~730mph ENGINEERING ADVENTURE • Inspire the next generation of scientists & engineers www.BLOODHOUNDSSC.com
  • 17.
    The car • ENGINEERING ADVENTURE Structure,Powerplant, Ancillary www.BLOODHOUNDSSC.com
  • 18.
  • 19.
    Rocket Engine Credit: FalconUK ENGINEERING ADVENTURE Credit: CISAS-Uni Padua www.BLOODHOUNDSSC.com
  • 20.
    First large hybridtest, October 2012 ENGINEERING ADVENTURE www.BLOODHOUNDSSC.com
  • 21.
  • 22.
    Bloodhound A record breaker...? ENGINEERINGADVENTURE www.BLOODHOUNDSSC.com
  • 23.
  • 24.
    Beyond Bloodhound – newbusiness for the 21st century • • • • 100kg into polar orbit for £3M Complete space missions for £5-10M Development: as little as £20M (+ GSE + interest) UK know how, supply chain, & facilities : UKLaunch
  • 25.
    ROCKET Engineering Ltd. Dr.Adam M. Baker adam_baker@rocketmail.com Join the Adventure Sign up to the 1K Club: www.BLOODHOUNDSSC.com Follow us on Twitter: www.twitter.com/BLOODHOUND_SSC Find us on Facebook: www.facebook.com/BLOODHOUNDSSC ENGINEERING ADVENTURE www.BLOODHOUNDSSC.com
  • 26.
    SKYLON and theSABRE Engine: from Humble Beginnings… Jeremy Nickless Business Development Reaction Engines Ltd HUB:BLE 2 Boosting Local Enterprise – 17th October 2013
  • 27.
    A Brief History 2ndUK Space Propulsion Workshop In the mid 1980s the UK began HOTOL – a Rolls Royce/British Aerospace study into single stage to orbit spaceplanes – the funding was cut in 1988 3 HOTOL Engineers founded Reaction Engines Ltd. In 1989 to continue and progress spaceplane R&D HUB:BLE 2 Boosting Local Enterprise – 17th October 2013 2
  • 28.
    The Reaction EnginesUK Space Propulsion Workshop 2nd Team - 2013 ▪ Thermodynamics and heat transfer ▪ Astrodynamics ▪ Chemistry ▪ ▪ Non-equilibrium chemistry Mechanical Engineering (materials, structures, manufacture, design) ▪ Hydrodynamics & aerodynamics ▪ Specialist Engineering (marine, automobile, nuclear) ▪ Plasma physics and engineering ▪ Systems Engineering ▪ Electromagnetics ▪ Programme and project management ▪ Control Systems ▪ Information Technology ▪ International Air and Space Law HUB:BLE 2 Boosting Local Enterprise – 17th October 2013 3
  • 29.
    T h ei m p o r t a n c e o f nd UKu s a bPropulsion c e a c c e s s … 2 r e Space l e S p a Workshop Launchers derived from cold war military technology have been faithful friends enabling the birth of the Space age and returning services and knowledge. However they suffer significant drawbacks: ▪ Expensive & labour intensive ▪ Unreliable – 1/50 failure rate historically ▪ Now a limitation to growth 1957 Today HUB:BLE 2 Boosting Local Enterprise – 17th October 2013 4
  • 31.
    Characteristics of CommercialOperations • Reusability: -reduced cost per flight by amortising production cost over 200 flights. • Single-stage: -reduced development and operating costs relative to multi-stage vehicles. • Un-piloted: -reduced mission control, relaxed safety during development, increased payload. Dedicated accessory passenger module for payload bay. HUB:BLE 2 Boosting Local Enterprise – 17th October 2013 7
  • 32.
    Characteristics of CommercialOperations (cont.) • Abort capability: - abort to launch site with up to half engines failed. - flight critical systems redundant to single point failure. • User friendly operations: - simple ground handling and automatic checkout. - low maintenance through robust TPS and long life engines. - containerised payload system. • Re-entry cross-range: - high hypersonic L/D to improve return opportunities to launch site. • Environmental impact: - benign propellants, ‘low’ engine noise, no orbital debris. HUB:BLE 2 Boosting Local Enterprise – 17th October 2013 8
  • 33.
    SKYLON C1 Entry toService Targets: • 200 reuses • 1% abort rate per mission • 1:20,000 loss rate per mission • 48 hour turnaround HUB:BLE 2 Boosting Local Enterprise – 17th October 2013 9
  • 34.
    SKYLON C1 • 12Tonnes to LEO • 10 Tonnes to ISS • 200m3 Payload bay • 4.6m Diameter payload Revision in 2010 to D1 Standard with 15 tonne payload HUB:BLE 2 Boosting Local Enterprise – 17th October 2013 10
  • 35.
    SABRE HUB:BLE 2 BoostingLocal Enterprise – 17th October 2013 11
  • 36.
    The SABRE Engine Compressor Pre-Cooler Turbine AirIntake Bypass Duct Thrust Chambers HUB:BLE 2 Boosting Local Enterprise – 17th October 2013 12
  • 37.
    THE PRE-COOLER HUB:BLE 2Boosting Local Enterprise – 17th October 2013 13
  • 38.
    Pre-cooler Construction HUB:BLE 2Boosting Local Enterprise – 17th October 2013 14
  • 39.
    P r e- c o o l e r P r o d u c2nd o nSpace Propulsion Workshop t i UK HUB:BLE 2 Boosting Local Enterprise – 17th October 2013 15
  • 40.
    P r e- c o o l e r Te s t F a2nd l i tSpace Propulsion Workshop c i UK y Silencer Nitrogen Boiler VIPER jet engine Circulator Pre-cooler Helium Loop Data Acquisition HUB:BLE 2 Boosting Local Enterprise – 17th October 2013 16
  • 41.
    P r e- c o o l e r H e a t E xnd h aSpace Propulsion Workshop 2 c UK n g e r HUB:BLE 2 Boosting Local Enterprise – 17th October 2013 17
  • 42.
    P r e- c o o l e r Te s t R u n UK Space Propulsion Workshop 2nd HUB:BLE 2 Boosting Local Enterprise – 17th October 2013 18
  • 43.
    OTHER TECHNOLOGIES HUB:BLE 2Boosting Local Enterprise – 17th October 2013 19
  • 44.
    R E La d d r e s s e d m o2nd UK Space e ke y tWorkshop l o g i e s i n P h a s e 2 s t o f t h Propulsion e c h n o Contra-rotating turbine 2008 Silicon carbide high temp Hx 2002 Laboratory scale 1GW/m3 HX 1996 Air/hydrogen cooling 2010 Advanced nozzles laboratory tests 2006 Wind tunnel Hx module 2002 LOX cooling 2010 STERN E/D nozzle 2008 Pre-cooler frost control 2004 Bell nozzle separation 2010 STRICT E/D nozzle 2010 First full scale pre-cooler module 2005 STILETTO staged combustion 2011 Micro-channel high pressure Hx 2010 Pre-cooler heat Transfer augmentation 2009 Air intake 2012 STRIDENT nozzle 2012 Complete pre-cooler 2012 HUB:BLE 2 Boosting Local Enterprise – 17th October 2013 20
  • 45.
    R E La d d r e s s e d m o s t o f t h e ke y t e c h n o l o g i e s i n P h a s e 2 Ascent trajectory modelling Subsonic wind tunnel CFRP truss structure Avionics Re-entry aerodynamics Mach 9 hypersonic wind tunnel Mach 12 hypersonic shock tunnel TiSic truss structure HUB:BLE 2 Boosting Local Enterprise – 17th October 2013 Aeroshell 21
  • 46.
    STRICT Engine HUB:BLE 2Boosting Local Enterprise – 17th October 2013 22
  • 47.
    FUTURE DEVELOPMENTS HUB:BLE 2Boosting Local Enterprise – 17th October 2013 23
  • 48.
    SKYL TITLEO N Sy s t e m R e q u i r e m e n t s R e v i e w UK Space Agency independent review Sep 2010 • ESA providing technical support • Almost 100 invitees attended two day workshop • Part of wider review including on site audit by ESA Review Conclusions ‘no impediments or critical items have been identified for either the SKYLON vehicle or the SABRE engine that are a block to further developments’. HUB:BLE 2 Boosting Local Enterprise – 17th October 2013 24
  • 49.
    P r e- c o o l e r t e s t p r 2nd UKaSpace Propulsion Workshopu g h ogr mme breakthro ▪ Over 500 rig tests … over 300 engine pre-cooler tests ▪ -150°C cryogenic temperature   ▪ Operation of pre-cooler & frost control system   ▪ Steady state cryogenic cooling over a sustained period  Technical objectives of the ESA programme  ▪ Thermo-mechanical & aerodynamic integrity ▪ HUB:BLE 2 Boosting Local Enterprise – 17th October 2013 25
  • 50.
    The Future In July2013 the UK Government awarded Reaction Engines a £60M grant towards a £250M+ programme spanning 3 ½ years to the latter quarter of 2017 HUB:BLE 2 Boosting Local Enterprise – 17th October 2013 26
  • 51.
    Thank You Any Questions? HUB:BLE2 Boosting Local Enterprise – 17th October 2013 27