The document summarizes the JINGDIAO GRA200 5-axis graphite mill machining center. It has a 500/280/300mm travel with -120 to 90 degree B-axis and 360 degree C-axis rotation. It is designed for high-precision graphite electrode machining down to 0.1um feeds and 1um accuracy. The document provides details on its machine design, dust collection system, optional spindles, tooling, CNC control, and inspection capabilities.
Hello, and welcome to concept of Project facilities on WHEEL.
We take this opportunity of presenting some of the photographs of our products supplied to market, so that future business between us can be conducted speedily.
A graceful future is what we at Ab Engineers endeavor to endlessly work towards, with products that are destined to change the face of Project facilities. We provide ideal solutions catering to the precise need of each industry.
We take up the task of augmenting the fast growing need of extremely safe, rugged & dependable, cost effective, aesthetically appealing & easy to relocate / reuse products, which brings along the true attributes of an innovation, something which traditional system of constructing site facilities can not yet achieve. This concept is capable of an incredible speed of mobilizing and de- mobilizing site facilities.
Traditional system face a lot of shortcomings like preparing drawings, engaging construction contractor, time taken for construction , unsafe due to temporary nature of construction, frequent maintenance, no chance of relocating, no resale value, additional cost of demolition , no chance of re-using electrical / furniture. This concept turns out to be a major remedy for such limitations and demerits.
Many satisfied customers are experiencing the delight & time-saving features of “Project facilities on wheel”. We want you to be one of them.
PLEASE KEEP US IN MIND.
Differences between ASTM A53 Pipe vs ASTM A106 Pipelvy lee
ASTM A106 pipe is intended for high temperature applications, as it performs well under high pressure and elevated temperature environments. The key differences between ASTM A53 and A106 pipe are their intended applications, grade specifications, mechanical properties, and chemical compositions. ASTM A106 pipe is seamless and contains elements like silicon and lower sulfur/phosphorus levels that make it more heat resistant compared to ASTM A53 pipe, which can be welded or seamless. While both pipe standards are commonly used in industries, ASTM A106 is generally used for applications involving higher temperatures and pressures.
This document summarizes an engineering project to reduce drag on a Baja racing vehicle through aerodynamic design improvements. The team aimed to reduce drag from the firewall by designing and manufacturing flow-optimized body panels. Several panel concepts were evaluated through computational fluid dynamics (CFD) analysis and wind tunnel testing. The curved panel concept achieved the best results, reducing drag by 4.74% compared to the baseline design. Time trials estimated this would save over 1 minute of lap time over 60 laps. The curved panels were manufactured from carbon fiber and attached with quick-release fasteners. The project concluded aerodynamic optimization was worthwhile and recommended considering aerodynamics earlier in future vehicle designs.
Jack Griffes - Cleanliness Testing to ISO 16232 and OEM Specifications_Engine...CountryJackG
This document discusses the importance of cleanliness testing according to ISO 16232 standards. It outlines some of the common objections to cleanliness testing but argues that it is important for reducing warranty costs, increasing reliability and longevity. It then describes the different types of cleanliness testing including gravimetric testing to measure contamination mass, maximum particle size testing, and particle counting to classify contaminants by size. Finally, it promotes the benefits of using a third-party cleanliness testing laboratory for capital equipment costs and skilled technicians.
O documento aprova o regulamento da Lei no 11.186 de 1994, que estabelece critérios e define sistemas de segurança contra incêndio e pânico para edificações no Estado de Pernambuco. O regulamento, denominado Código de Segurança Contra Incêndio e Pânico para o Estado de Pernambuco (COSCIP), classifica os riscos de incêndio e define as ocupações de edificações para fins de dimensionamento dos sistemas de segurança.
Macroeconomic factors affecting real estate Saral Jaswal
The document discusses macroeconomic factors that affect the real estate industry in India. GDP, population, unemployment, inflation, foreign direct investment, stock market performance, interest rates, and government policies all impact demand for housing and commercial real estate. Real estate sector growth contributes to GDP, and GDP growth drives real estate sector growth. The real estate market is expected to reach $1 trillion by 2030 due to rising incomes and urbanization.
The document proposes a "Public Sector Design Ladder" with three steps to structure the integration of design thinking in the public sector:
1) Design for discrete problems - Design projects that address specific societal issues like healthcare or worklessness. This includes applying design to technology.
2) Design as capability - Public sector employees learn and apply design thinking themselves to solve problems. This shifts perspectives to be more user-centered.
3) Design for policy - Design thinking is used by policymakers, often facilitated by designers, for a joined-up process from policy to implementation. This helps mitigate risk and cut across silos.
The ladder is presented as a diagnostic tool for public bodies and nations to
Hello, and welcome to concept of Project facilities on WHEEL.
We take this opportunity of presenting some of the photographs of our products supplied to market, so that future business between us can be conducted speedily.
A graceful future is what we at Ab Engineers endeavor to endlessly work towards, with products that are destined to change the face of Project facilities. We provide ideal solutions catering to the precise need of each industry.
We take up the task of augmenting the fast growing need of extremely safe, rugged & dependable, cost effective, aesthetically appealing & easy to relocate / reuse products, which brings along the true attributes of an innovation, something which traditional system of constructing site facilities can not yet achieve. This concept is capable of an incredible speed of mobilizing and de- mobilizing site facilities.
Traditional system face a lot of shortcomings like preparing drawings, engaging construction contractor, time taken for construction , unsafe due to temporary nature of construction, frequent maintenance, no chance of relocating, no resale value, additional cost of demolition , no chance of re-using electrical / furniture. This concept turns out to be a major remedy for such limitations and demerits.
Many satisfied customers are experiencing the delight & time-saving features of “Project facilities on wheel”. We want you to be one of them.
PLEASE KEEP US IN MIND.
Differences between ASTM A53 Pipe vs ASTM A106 Pipelvy lee
ASTM A106 pipe is intended for high temperature applications, as it performs well under high pressure and elevated temperature environments. The key differences between ASTM A53 and A106 pipe are their intended applications, grade specifications, mechanical properties, and chemical compositions. ASTM A106 pipe is seamless and contains elements like silicon and lower sulfur/phosphorus levels that make it more heat resistant compared to ASTM A53 pipe, which can be welded or seamless. While both pipe standards are commonly used in industries, ASTM A106 is generally used for applications involving higher temperatures and pressures.
This document summarizes an engineering project to reduce drag on a Baja racing vehicle through aerodynamic design improvements. The team aimed to reduce drag from the firewall by designing and manufacturing flow-optimized body panels. Several panel concepts were evaluated through computational fluid dynamics (CFD) analysis and wind tunnel testing. The curved panel concept achieved the best results, reducing drag by 4.74% compared to the baseline design. Time trials estimated this would save over 1 minute of lap time over 60 laps. The curved panels were manufactured from carbon fiber and attached with quick-release fasteners. The project concluded aerodynamic optimization was worthwhile and recommended considering aerodynamics earlier in future vehicle designs.
Jack Griffes - Cleanliness Testing to ISO 16232 and OEM Specifications_Engine...CountryJackG
This document discusses the importance of cleanliness testing according to ISO 16232 standards. It outlines some of the common objections to cleanliness testing but argues that it is important for reducing warranty costs, increasing reliability and longevity. It then describes the different types of cleanliness testing including gravimetric testing to measure contamination mass, maximum particle size testing, and particle counting to classify contaminants by size. Finally, it promotes the benefits of using a third-party cleanliness testing laboratory for capital equipment costs and skilled technicians.
O documento aprova o regulamento da Lei no 11.186 de 1994, que estabelece critérios e define sistemas de segurança contra incêndio e pânico para edificações no Estado de Pernambuco. O regulamento, denominado Código de Segurança Contra Incêndio e Pânico para o Estado de Pernambuco (COSCIP), classifica os riscos de incêndio e define as ocupações de edificações para fins de dimensionamento dos sistemas de segurança.
Macroeconomic factors affecting real estate Saral Jaswal
The document discusses macroeconomic factors that affect the real estate industry in India. GDP, population, unemployment, inflation, foreign direct investment, stock market performance, interest rates, and government policies all impact demand for housing and commercial real estate. Real estate sector growth contributes to GDP, and GDP growth drives real estate sector growth. The real estate market is expected to reach $1 trillion by 2030 due to rising incomes and urbanization.
The document proposes a "Public Sector Design Ladder" with three steps to structure the integration of design thinking in the public sector:
1) Design for discrete problems - Design projects that address specific societal issues like healthcare or worklessness. This includes applying design to technology.
2) Design as capability - Public sector employees learn and apply design thinking themselves to solve problems. This shifts perspectives to be more user-centered.
3) Design for policy - Design thinking is used by policymakers, often facilitated by designers, for a joined-up process from policy to implementation. This helps mitigate risk and cut across silos.
The ladder is presented as a diagnostic tool for public bodies and nations to
This document provides a reference chart for contraceptive options updated in January 2020. It lists contraceptive generics and brands, their estrogen and progestin components, dosing regimens, and average costs for 30 days. Options include combined oral contraceptives ranging from monophasic to triphasic and extended cycle, as well as non-oral contraceptives such as implants, IUDs, injections, and progestin-only pills. Over 30 generic and brand name contraceptives are listed and categorized by regimen and component doses.
Finite element analysis and experimental simulation of chassis mounted platfo...Dr.Vikas Deulgaonkar
Chassis mounted platform is an intermediate component between vehicle chassis and chassis mounted shelter, and is intended to act as a levelled base for shelters. Shelters in combat vehicles provide a closed stipulated environment to computerized tracking systems, sophisticated defense combat equipments to suit the operational and environmental requirements during warhead situations. Platform carries transfers & sustains unevenness in load arising from the road or soil irregularities during off-road vehicle travel. Present work deals with development, evaluation and improvement of one such platform for 8x8 vehicles. In this work, the platform under consideration is designed to accommodate two shelters, each being secured to the platform using standard twist locking arrangements. Securing locations are dependent on the size & weight of the commodity to be placed inside shelter. Major design ruminations of the platform include nature & pattern of load, flange orientations of channel sections, span between webs of consecutive channels, axle load distribution and vehicle geometry constraints as ground clearance & departure angle. Finite element analysis is carried out in to order evaluate stress and deflection in the present platform configuration. Experimental strain measurement at critical locations on the platform is carried at Automotive Research Association of India (ARAI) to evaluate the performance of the platform under specified load-speed conditions. Relation between experimental stress values and strain gauge locations on the platform is assessed for different load magnitudes.
The document discusses forming solutions for increasing efficiency in manufacturing operations. It provides an overview of why forming is useful, examples of how it can replace or improve upon other processes like punching, and basics of forming like considerations for setup and maximum form heights. Key advantages of forming include increased efficiency, expanded capabilities, and elimination of secondary operations.
This document provides information on RIVNUT® brand blind rivet nuts, including:
- RIVNUT® is the original internally threaded blind rivet invented in 1936 for aircraft applications.
- It describes various RIVNUT® product lines that are designed for different materials and applications, including the Original, PLUSNUT®, RIVKLE®, TW, and HRT models.
- It provides specifications and dimensions for each product line as well as information on compatible tools and applications in industries like transportation, construction, and electronics.
The team designed a suspension system for an SAE Mini Baja vehicle with 11 inches of travel front and rear. The suspension uses a dual A-arm design to allow full travel without interference while maintaining optimal camber. It is adjustable for ride height and stiffness via the pushrod connection on cams. Analysis and modeling showed the design can withstand impacts of 4 feet drops and 2000 pound horizontal impacts on each wheel, with a minimum safety factor of 2.34. The presentation provided details on the final specifications, component designs, analysis results, budget and schedule.
The document is a product brochure for Kahles HELIA CS riflescopes. It describes the key features of the scopes, including their multizero ballistic compensation system that allows for sighting in at multiple distances, their bright and clear optics, and durable construction. The brochure emphasizes that the scopes are designed to meet the toughest requirements of experienced hunters and provide confidence at long shooting distances under difficult conditions.
1) O documento apresenta os detalhes arquitetônicos e especificações técnicas para três ambientes de um laboratório escolar: laboratório de matemática e física, sala de preparo e laboratório de química e biologia.
2) Inclui planta baixa com distribuição dos ambientes, mobiliário, instalações elétricas e hidráulicas, e exigências técnicas para cada espaço.
3) Fornece diretrizes e componentes a serem indicados no projeto arquitetônico dos labor
This document describes the design, testing, and construction of a composite chassis for a Formula SAE race car. Material testing was conducted to determine the optimal composite panel configuration that would meet strength and stiffness requirements. Various core thicknesses, skin thicknesses, and fiber orientations were tested. Based on the results, the chassis was constructed of carbon fiber-skinned aluminum honeycomb panels, cut and folded to form the desired shape. The process involved extensive testing and iteration to develop a lightweight yet rigid chassis that complied with competition regulations.
This business plan proposes establishing a fly ash brick manufacturing plant. Fly ash is a byproduct of coal combustion in thermal power plants and currently causes environmental issues. The plan's promoters have MBA and engineering backgrounds. The plant will be located in Raichur district, Karnataka near a thermal power plant and water source. It will employ local villagers and have an annual production capacity of 24 million bricks. The total project cost is approximately 30 lakh rupees to be financed through a bank loan. The plant is expected to be profitable with annual revenues of over 81 lakh rupees and profits of over 10 lakh rupees after covering costs of raw materials, wages, utilities, and depreciation.
This parts list contains 6 items needed to assemble a drive shaft subassembly. The items include an Inconel drive shaft, sprocket, bushings, keys, tapered roller bearings, and spool. Quantities, part numbers, and other specifications like fits and dimensions are provided for each of the 6 parts.
Este documento proporciona instrucciones para el armado de muebles de melamina y consejos para la instalación de bisagras, cerraduras, ruedas y correderas de cajones. Explica los pasos para armar closets, estantes y centros de estudio, así como las herramientas y técnicas recomendadas para la instalación de quincallería y el fresado, perfilado y desfondado de tableros de melamina.
DesignTech Systems is a leading Engineering Services including CAD / CAE provider from India. Based out of Pune, India DesignTech specializes in providing mechanical engineering and product design analysis services including CAD and CAE Services to companies from cross vertical domains.
Shree Ji Steel Corporation deals with steel and structural steel products at affordable prices. It provides a wide range of ms chequered plates at affordable prices.
Design for Manufacturing and Assembly (DFMA) is a methodology used to minimize product cost through design and process improvements. DFMA integrates product design and process planning to design products that are easily and economically manufactured. The goal of DFMA is to reduce material, overhead, and labor costs, shorten product development times, and utilize standardization to reduce costs. Key principles of DFMA include reducing the total number of parts, developing modular designs, using standard components, designing parts for multi-functionality and multi-use, and minimizing assembly directions.
The document summarizes a 5-axis high speed machining center called the GRA200. It can achieve high precision machining with 0.1um feeding and 1um accuracy. It features full closed-loop control, various spindle options, an automatic tool inspection system, and on-machine measurement. It is suitable for die/mold machining and provides examples of complex medical and optical parts it can machine. The document also describes the machine's structure, cooling system, precision spindle options, CNC control system, tool magazine options, and remote monitoring capabilities.
The GRA300 is a 5-axis high-speed machining center designed for precision machining of dies, molds, and complex hardware parts. It has fully closed-loop control for stable 5-axis machining and a maximum workpiece dimension of 390x510x300mm. Optional accessories include various tool magazines and an MHS60 material handling system to enable continuous, unattended production.
The document describes a GRA400 5-axis high-speed machining center capable of precision machining of dies, molds, and complex hardware parts. It has fully closed-loop control for 5-axis machining and can achieve machining effects of 0.1 μm feed, 1 μm cutting, and nanoscale roughness stability. It also has a strong load capacity direct drive double axis rotary table with high machining accuracy.
This document provides information about the GRA100 5-axis high-speed machining center from Jingdiao. It is designed for precision machining of small parts and molds. The machining center has fully closed-loop control for high accuracy and thermal stability. It also has features for convenient recycling of precious metal debris. The document includes specifications, examples of parts machined, and descriptions of its components like the spindle, rotary table, tool magazines, and optional material handling system.
The document provides information on the JINGDIAO PGA600 3-axis high speed machining center. It includes:
- Details on its fully enclosed design that protects from graphite dust, intelligent modification of workpiece position, and ball screw cooling for accuracy.
- Specifications including its travel range, table size, and maximum workpiece dimensions.
- Features such as its bridge style design, dust collection system, and ergonomic factors.
- Technical details on its JD50 CNC system, tool magazine, spindle options, accessories like a graphite dust collector and spindle chiller.
- An overview of its on-machine measurement and intelligent modification technology.
Panel Processing Machinery Manufacturer And Supplier From IndiaJai Industries
This document provides information about JAI Industries and their panel processing machines and solutions. Some key points:
- JAI Industries is a leading brand in panel processing machinery that aims to provide quality, value and service for now and forever.
- They offer a wide range of machines including panel saws, beam saws, edge banders, routers, sanders and other machinery packages.
- The machines are made in India and designed to suit local working conditions with easy availability of cost-effective spare parts and best-in-class service support.
- JAI Industries prides itself on continuous research and technological advancement to employ the latest manufacturing and provide customers with the best possible machines.
This document provides contact and location information for various OKK offices and manufacturing plants around the world. It also includes specifications for several of OKK's horizontal machining center models, including their travel distances, rapid traverse rates, pallet sizes, and spindle specifications. The document discusses features of OKK machining centers like their rigid construction, high-speed performance, heavy-duty cutting capabilities, and advanced chip evacuation systems.
This document provides information about SMEC Co., Ltd., a Korean manufacturer of machine tools, semiconductor equipment, and robots.
It summarizes the company's history since 1988 when it started as a machine tool division of Samsung Heavy Industries. It then lists the company's certifications and details of exporting manufacturing technology to various global regions.
The document includes specifications for several of SMEC's CNC turning center models, along with images and descriptions of their features and capabilities. It promotes SMEC's focus on reliable partnerships and supplying parts/equipment to major companies in industries like automotive, aerospace, and semiconductors.
This document provides a reference chart for contraceptive options updated in January 2020. It lists contraceptive generics and brands, their estrogen and progestin components, dosing regimens, and average costs for 30 days. Options include combined oral contraceptives ranging from monophasic to triphasic and extended cycle, as well as non-oral contraceptives such as implants, IUDs, injections, and progestin-only pills. Over 30 generic and brand name contraceptives are listed and categorized by regimen and component doses.
Finite element analysis and experimental simulation of chassis mounted platfo...Dr.Vikas Deulgaonkar
Chassis mounted platform is an intermediate component between vehicle chassis and chassis mounted shelter, and is intended to act as a levelled base for shelters. Shelters in combat vehicles provide a closed stipulated environment to computerized tracking systems, sophisticated defense combat equipments to suit the operational and environmental requirements during warhead situations. Platform carries transfers & sustains unevenness in load arising from the road or soil irregularities during off-road vehicle travel. Present work deals with development, evaluation and improvement of one such platform for 8x8 vehicles. In this work, the platform under consideration is designed to accommodate two shelters, each being secured to the platform using standard twist locking arrangements. Securing locations are dependent on the size & weight of the commodity to be placed inside shelter. Major design ruminations of the platform include nature & pattern of load, flange orientations of channel sections, span between webs of consecutive channels, axle load distribution and vehicle geometry constraints as ground clearance & departure angle. Finite element analysis is carried out in to order evaluate stress and deflection in the present platform configuration. Experimental strain measurement at critical locations on the platform is carried at Automotive Research Association of India (ARAI) to evaluate the performance of the platform under specified load-speed conditions. Relation between experimental stress values and strain gauge locations on the platform is assessed for different load magnitudes.
The document discusses forming solutions for increasing efficiency in manufacturing operations. It provides an overview of why forming is useful, examples of how it can replace or improve upon other processes like punching, and basics of forming like considerations for setup and maximum form heights. Key advantages of forming include increased efficiency, expanded capabilities, and elimination of secondary operations.
This document provides information on RIVNUT® brand blind rivet nuts, including:
- RIVNUT® is the original internally threaded blind rivet invented in 1936 for aircraft applications.
- It describes various RIVNUT® product lines that are designed for different materials and applications, including the Original, PLUSNUT®, RIVKLE®, TW, and HRT models.
- It provides specifications and dimensions for each product line as well as information on compatible tools and applications in industries like transportation, construction, and electronics.
The team designed a suspension system for an SAE Mini Baja vehicle with 11 inches of travel front and rear. The suspension uses a dual A-arm design to allow full travel without interference while maintaining optimal camber. It is adjustable for ride height and stiffness via the pushrod connection on cams. Analysis and modeling showed the design can withstand impacts of 4 feet drops and 2000 pound horizontal impacts on each wheel, with a minimum safety factor of 2.34. The presentation provided details on the final specifications, component designs, analysis results, budget and schedule.
The document is a product brochure for Kahles HELIA CS riflescopes. It describes the key features of the scopes, including their multizero ballistic compensation system that allows for sighting in at multiple distances, their bright and clear optics, and durable construction. The brochure emphasizes that the scopes are designed to meet the toughest requirements of experienced hunters and provide confidence at long shooting distances under difficult conditions.
1) O documento apresenta os detalhes arquitetônicos e especificações técnicas para três ambientes de um laboratório escolar: laboratório de matemática e física, sala de preparo e laboratório de química e biologia.
2) Inclui planta baixa com distribuição dos ambientes, mobiliário, instalações elétricas e hidráulicas, e exigências técnicas para cada espaço.
3) Fornece diretrizes e componentes a serem indicados no projeto arquitetônico dos labor
This document describes the design, testing, and construction of a composite chassis for a Formula SAE race car. Material testing was conducted to determine the optimal composite panel configuration that would meet strength and stiffness requirements. Various core thicknesses, skin thicknesses, and fiber orientations were tested. Based on the results, the chassis was constructed of carbon fiber-skinned aluminum honeycomb panels, cut and folded to form the desired shape. The process involved extensive testing and iteration to develop a lightweight yet rigid chassis that complied with competition regulations.
This business plan proposes establishing a fly ash brick manufacturing plant. Fly ash is a byproduct of coal combustion in thermal power plants and currently causes environmental issues. The plan's promoters have MBA and engineering backgrounds. The plant will be located in Raichur district, Karnataka near a thermal power plant and water source. It will employ local villagers and have an annual production capacity of 24 million bricks. The total project cost is approximately 30 lakh rupees to be financed through a bank loan. The plant is expected to be profitable with annual revenues of over 81 lakh rupees and profits of over 10 lakh rupees after covering costs of raw materials, wages, utilities, and depreciation.
This parts list contains 6 items needed to assemble a drive shaft subassembly. The items include an Inconel drive shaft, sprocket, bushings, keys, tapered roller bearings, and spool. Quantities, part numbers, and other specifications like fits and dimensions are provided for each of the 6 parts.
Este documento proporciona instrucciones para el armado de muebles de melamina y consejos para la instalación de bisagras, cerraduras, ruedas y correderas de cajones. Explica los pasos para armar closets, estantes y centros de estudio, así como las herramientas y técnicas recomendadas para la instalación de quincallería y el fresado, perfilado y desfondado de tableros de melamina.
DesignTech Systems is a leading Engineering Services including CAD / CAE provider from India. Based out of Pune, India DesignTech specializes in providing mechanical engineering and product design analysis services including CAD and CAE Services to companies from cross vertical domains.
Shree Ji Steel Corporation deals with steel and structural steel products at affordable prices. It provides a wide range of ms chequered plates at affordable prices.
Design for Manufacturing and Assembly (DFMA) is a methodology used to minimize product cost through design and process improvements. DFMA integrates product design and process planning to design products that are easily and economically manufactured. The goal of DFMA is to reduce material, overhead, and labor costs, shorten product development times, and utilize standardization to reduce costs. Key principles of DFMA include reducing the total number of parts, developing modular designs, using standard components, designing parts for multi-functionality and multi-use, and minimizing assembly directions.
The document summarizes a 5-axis high speed machining center called the GRA200. It can achieve high precision machining with 0.1um feeding and 1um accuracy. It features full closed-loop control, various spindle options, an automatic tool inspection system, and on-machine measurement. It is suitable for die/mold machining and provides examples of complex medical and optical parts it can machine. The document also describes the machine's structure, cooling system, precision spindle options, CNC control system, tool magazine options, and remote monitoring capabilities.
The GRA300 is a 5-axis high-speed machining center designed for precision machining of dies, molds, and complex hardware parts. It has fully closed-loop control for stable 5-axis machining and a maximum workpiece dimension of 390x510x300mm. Optional accessories include various tool magazines and an MHS60 material handling system to enable continuous, unattended production.
The document describes a GRA400 5-axis high-speed machining center capable of precision machining of dies, molds, and complex hardware parts. It has fully closed-loop control for 5-axis machining and can achieve machining effects of 0.1 μm feed, 1 μm cutting, and nanoscale roughness stability. It also has a strong load capacity direct drive double axis rotary table with high machining accuracy.
This document provides information about the GRA100 5-axis high-speed machining center from Jingdiao. It is designed for precision machining of small parts and molds. The machining center has fully closed-loop control for high accuracy and thermal stability. It also has features for convenient recycling of precious metal debris. The document includes specifications, examples of parts machined, and descriptions of its components like the spindle, rotary table, tool magazines, and optional material handling system.
The document provides information on the JINGDIAO PGA600 3-axis high speed machining center. It includes:
- Details on its fully enclosed design that protects from graphite dust, intelligent modification of workpiece position, and ball screw cooling for accuracy.
- Specifications including its travel range, table size, and maximum workpiece dimensions.
- Features such as its bridge style design, dust collection system, and ergonomic factors.
- Technical details on its JD50 CNC system, tool magazine, spindle options, accessories like a graphite dust collector and spindle chiller.
- An overview of its on-machine measurement and intelligent modification technology.
Panel Processing Machinery Manufacturer And Supplier From IndiaJai Industries
This document provides information about JAI Industries and their panel processing machines and solutions. Some key points:
- JAI Industries is a leading brand in panel processing machinery that aims to provide quality, value and service for now and forever.
- They offer a wide range of machines including panel saws, beam saws, edge banders, routers, sanders and other machinery packages.
- The machines are made in India and designed to suit local working conditions with easy availability of cost-effective spare parts and best-in-class service support.
- JAI Industries prides itself on continuous research and technological advancement to employ the latest manufacturing and provide customers with the best possible machines.
This document provides contact and location information for various OKK offices and manufacturing plants around the world. It also includes specifications for several of OKK's horizontal machining center models, including their travel distances, rapid traverse rates, pallet sizes, and spindle specifications. The document discusses features of OKK machining centers like their rigid construction, high-speed performance, heavy-duty cutting capabilities, and advanced chip evacuation systems.
This document provides information about SMEC Co., Ltd., a Korean manufacturer of machine tools, semiconductor equipment, and robots.
It summarizes the company's history since 1988 when it started as a machine tool division of Samsung Heavy Industries. It then lists the company's certifications and details of exporting manufacturing technology to various global regions.
The document includes specifications for several of SMEC's CNC turning center models, along with images and descriptions of their features and capabilities. It promotes SMEC's focus on reliable partnerships and supplying parts/equipment to major companies in industries like automotive, aerospace, and semiconductors.
INDIA'S Finest Range of CNC Machines Manufacturer
LMW is the most trusted brand among CNC Machine Manufacturers in India. We are the pioneers and serving the customer's need is in the core value of the company.
To diversify operations, LMW collaborated with Japan’s Mori Seiki Co. Ltd to establish the Machine Tool Division in 1988, which is the first of its kind plant in India manufactures CNC Turning Centres, Machining Centres and Turnmill Centres. Till date, LMW MTD has supplied more than 14,000 CNC Turning Centres and machining centres to a wide customer base spans automobile industry, auto ancillaries, and general engineering industries. In addition to several technology partnerships to upgrade its offerings, LMW MTD has developed its indigenous research capabilities with pride and dedication.
In 1995, LMW joined hands with Mikron, Switzerland for manufacture of CNC Universal Boring and Milling machines for Tool Room. In addition to selling the machines in domestic market LMW had buy back arrangement with Mikron.
In the hugely segmented Indian market for CNC machines where a large number of old and new companies vie for a market share, LMW occupies a special place in the country because of its highest quality, longevity, easiest-to-use machines range, best value for money, and world class customer support. LMW MTD’s dedicated and experienced service team has set enviable track records in attending to customers through both on-site and remote means.
cnc cylindrical grinding machine, Cnc cylindrical grinder manufacturer in india, Centerless grinder manufacturer in india
For more details please visit us at: http://www.hilifegroup.com
The document provides information about Swapnil Srivastava's project report on the Production Engineering Department of Tata Motors in Lucknow, India. It includes an abstract stating that the Production Engineering Department is important for creating fixtures and templates to enable seamless working in manufacturing industries. The report then provides details about Tata Motors, its Lucknow plant, the Production Engineering division and some of the key machinery used, such as lathes, mills, grinders and saws.
The document summarizes the CT4 high-speed Cartesian robot. It has high speeds of up to 2500 mm/s and accelerations of 3.2 G. It has a compact design, high rigidity, and excellent straight line movement. An optional rotational axis can change the direction of workpieces, expanding its applications. It has a large 400x300mm operating range and can install more easily than other robot types. The robot reduces cycle times by 32% compared to conventional robots.
The Leistritz Polymat and Polyjet series of machines are employed in just about every branch.
Our design and manufacture specialists work constantly to advance our technologies.
We have continuously improved our profile and keyseating technology over many decades to deliver the highest quality from one source. - Advantages
The keyseating process cuts a keyway in stepwise manner. A cutter is pulled vertically with a continual stroke movement along the bore, combined with a horizontal thrust motion. The thrust is delivered after each stroke by a feed bar that thrusts the cutter in steps between the cutter guide bar and cutter bar. To ensure gentle machining for the tool and workpiece, the cutter is automatically lifted off before the upward movement. The keyseating machines are equipped with a twin-column hydraulic guidance system. The in-line arrangement of tool and tool slide creates a fully linear alignment of forces within the tool and machine system. This avoids lateral forces and leverage, so that the machine is extremely long-lasting and virtually free of wear.
The document describes Homag's Edgeteq edge banding machines. The Edgeteq S-380 and S-500 models provide flexible machines for applying perfect edges to discerning customer's products. The machines come in various configurations and can process different materials like melamine, PVC, solid wood strips, and veneer. They feature automated processes, intuitive controls, and optional additional processing units for grooving or sanding. The document provides details on the technical specifications and capabilities of each Edgeteq model.
This document describes the design and analysis of an automatic stirrup making machine. Some key points:
1. The machine aims to automate the production of stirrups used in concrete beams and columns to reduce human labor and increase productivity.
2. It consists of components like a rectifier, motor, sprockets, and dies that rotate to bend rebar into the square shape of the stirrup.
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GRA200 5 Axis Graphite Machining Center
1. JINGDIAO 5-AXIS HIGH-SPEED MACHINING CENTER
GRA200
5 Axis Graphite Mill
JINGDIAO's GRA200 5-Axis
Graphite Mill is Specifically
Designed for Electrode Ma-
chining.
2. 01
Highlights
GRA200-5 Axis Graphite Mill
The panel of the CNC system can be adjusted to the appropriate angle accord-
ing to the needs, while being operated in a comfortable position.
The distance between the worktable and the operator is ideal which is conve-
nient for workpiece loading and unloading.
Pneumatic and lubricating components are installed on the right side of the
machine, which is convenient for inspection and maintenance.
The machine tool door has a large-sized window, which makes it easy to view
the machining process.
Ergonomics
We design the machine based on ergonomics principles to provide convenient
operation experience to our customers.
958(37.7)
1750(68.9)
268.5 (10.6)
Travel (X/Y/Z) mm/(in)
500/280/300
(19.7/11.0/11.8)
B/C Rotation Angle (deg) -120~90/360
Thanks to the excellent machine design and compatibility between
key components, the GRA200 is capable of high precision graphite
die mold machining and "0.1μm feeding, 1μm" consistent machining.
With reasonable configuration, the GRA200 graphite can be used to
machine metal as well.
Vacuum Style Dust Collector - Optional
The optional vacuum style dust collector ensures the removal of graphite dust
form the work area.
01
The machine design is the foundation of the
machine tool. Through continuous optimization
and manufacturing, the GRA200's compact. rig-
id, and stable structure is ideal for 5-axis high
speed machining.
Max. Workpiece Dimension
Max. Load (kg/lb): 50/110.2
Unit: mm (in)φ260 (10.2)
236(9.3)
270(10.6)
Full Enclosed Sealed Work Area
The work area is fully enclosed with sealed doors which prevents graphite
dust from entering the shop work environment.
02
Axis Protection from Graphite Dust
The machine specifically equipped with a double layer X and Y axis flexible
way cover protection. All ball screws, linear motion guideways, ball screw
drives and rotary table are protected and the use of a positive air pressure
adds a extra layer of protection.
04
Guideways & Axis Drives Protection
The machining area is completely isolated from the non-machining area. This
design prevents dust from entering the axis drive systems.
03
01 02 03 04
3. 02
Graphite Electrode
190×32×14 / 7.48×1.26×0.55Size (mm/in):
ToYo ISO63Material:
Highlights:
Excellent surface consistency.
Dimensional accuracy is ±10 μm;
Processing time is 5 h;
Surface roughness Ra<0.6 μm;
Radius of the smallest cutting tool is 1 mm;
Graphite Electrode
Cycle time is 2h26min;
Dimensional accuracy is ±0.015mm;
The ball end mill is R0.2 mm;
Five - axis simultaneous machining with R0.2 mm ball end mill.
12.5×19×55 / 0.49×0.75×2.16
Poco EDM-2
Size (mm/in):
Material:
Highlights:
Graphite Bottle Electrode
33.2×33.2×21.15 / 1.31×1.31×0.83
Poco EDM-2
Size (mm/in):
Material:
Highlights: Cycle time is less than 40 min;
The smallest R angle is R0.3 mm;
Good surface consistency;
Dimensional accuracy is within ±0.01 mm.
Machining Samples
Machine Structure
Anti-Vibration Design
The gantry style design provides a strong
machine structure which minimizes vibra-
tion during machining.
The feet of the machine tool are arrange
at designated locations to improve the
stability of the machine tool. The feet are
also covered in a rubber material which
reduces vibration.
Thermal Stability
The all encomposing cooling design, in-
cludes rotary table cooling, bearing cool-
ing, ball screw cooling technology, and is
equipped with machine cover.
Good Rigidity
The inverted “L” structure design is good
for force balance which makes the struc-
ture more compact in Z direction. This
design also improves the rigidity and an-
ti-vibration ability of machine tool.
Designed for 5-Axis
Graphite Milling
5.The sharp structure design at bottom of
the machine head lengthens the nose end
of the spindle and helps avoid 5 axis ma-
chining collisions.
Heat Exchanger
X-Axis Nut Cooling
Spindle Cooling
Z-Axis Nut Cooling
Rotary Table Cooling
Y-Axis Nut Cooling
Rotary Table Cooling
4. 03
Performance
Taper Bore Radial Runout ≤1.5 μm (5.9×10-5
in)
Rotor End Face Axial Runout ≤1 μm (3.9×10-5
in)
Vibration at Maximum Speed ≤0.6 mm/s (1.44 ipm)
Clamping Diameter (mm/in): Φ105/Φ4.1 (0, -0.007)
Output Power (S6-60%) (KW): 5.0
Output Torque (S6-60%) (Nm): 2.4
Speed (rpm ): 32,000
Tool Holder: HSK-E32
Weight (kg/lb): 14.5/32.0
Basic Specification
Output Performance
Dimension Unit: mm (in)
Tmax
TS6
Pmax
PS6
9 9
7 7
5 5
3 3
1
0.3 0.9 1.8 3 3.3
1
Speed n/×104
(rpm)
PowerP(KW)
TorqueT(Nm)
JD105E-32-HSK32
JINGDIAO High-Speed Precision Spindle
The spindle is the key component for high speed machining. Different spindles give
different machining performances. There are 4 types of JINGDIAO developed spindles
(20,000-24,000-28,000-32,000 rpm) available on the GRA200 graphite mill. The32,000
rpm spindle is ideal for precision machining using small tools . You can choose the most
suitable spindle based on your machining needs.
Key Components
125 (4.9)
421.5 (16.6)10 (0.4)
55 (2.2)
25.5 (1.0)
(Clamping Length)
φ105(φ4.1)
φ81(φ3.2)
φ53(φ2.1)
φ104.9(φ4.1)
6. The programming resolution and control resolution are 0.1 μm (3.9×10-6
in).
Basic Characteristics
Supports linear, plane arc, space arc, spiral line, spline and involute interpolation methods.
Support pitch compensation and reverse clearance compensation.
Support RTCP multi-axis motion control.
JD50 CNC System
The JD50 CNC system developed by JINGDIAO is the brains of machine tools. It has the
basic functions seen other control systems, but also includes several complete 5-axis
modules developed by JINGDIAO's R&D department. This is how JINGDIAO 5-axis ma-
chine tools achieve high machining accuracy, and mirror finishes. Our machining mod-
ules are flexible and can be customized based on a customer's machining application.
05
0.1μm Feed, 1μm Cutting Fixed Point Cutting
RTCP
Not RTCP Program RTCP Program
G91G28Z0
G90
G0X0.7883Y2.4874A-90.C-77.1431
M590 L1
G43H1
Z35.0874
Z30.6074
N102G1Z30.1074F189.
G91G28Z0
G90
G68.2X29.3331Y6.6949Z-6.I-77.143J-90.K0.
G53.1
G0X0.7883Y-3.5126
M590 L1
G43H1
Z5.
Z0.52
N102G1Z0.02F189.
IntuitiveNot intuitive
Five-Axis Programming Features
Tool center point control function.
Inclined plane machining function.
Cylinder interpolation function.
Polar coordinate interpolation function.
7. Remote Monitoring of Machines
System Advantages
Various programming methods and flexible technical process design.
Abundant types of interfaces and buses, with strong peripheral expansion
capabilities.
Unique external extended function instructions (G100), which can realize
instruction-level peripheral control, human-computer interaction, and
complex data operations.
06
Logo Inspection
G100 Instruction
Data Management
Advanced Features
Supports on-machine contact and non-contact measurement, which can realize high-precision 2D and 3D measurement.
Built-In CAM technology and intelligent modification technology supports the on-machine tool-path deformation compensation
machining.
Supports multiple communication protocols including remote monitoring.
Non-Contact Measurement Contact Measurement
Surface Deformation Compensation
Inspection Position 1
Inspection Position 2
8. Tool Magazine
To meet your production needs, we have a
variety of tool magazines to choose from.
07
Type
Chain Type Tool Magazine with
Manipulator
Capacity 53
Tool Holder HSK-A50 HSK-E32
Allowable Maximum Tool Length (mm/in)
(From End of Spindle)
170/6.7 155/6.1
Maximum Diameter of Contiguous Tools (Full) (mm/in) 50/2.0 50/2.0
Maximum Diameter of Contiguous Tools (Vacant) (mm/in) 90/3.5 90/3.5
Max. Load of Each Position(kg/lb) 3.5/7.7 1.5/3.3
Max. Load of Tool Magazine (kg/lb) 61/134.5 61/134.5
Type
Chain Type Tool Magazine with
Manipulator
Capacity 63
Tool Holder HSK-A50 HSK-E32
Allowable Maximum Tool Length (mm/in)
(From End of Spindle)
170/6.7 155/6.1
Maximum Diameter of Contiguous Tools (Full) (mm/in) 50/2.0 50/2.0
Maximum Diameter of Contiguous Tools (Vacant) (mm/in) 90/3.5 90/3.5
Max. Load of Each Position(kg/lb) 3.5/7.7 1.5/3.3
Max. Load of Tool Magazine (kg/lb) 61/134.5 61/134.5
Type
Chain Type Tool Magazine
with Manipulator
Capacity 36
Tool Holder HSK-A50 BT30 HSK-E32
Allowable Maximum Tool Length (mm/in)
(From End of Spindle)
170/6.7 155/6.1 155/6.1
Maximum Diameter of Contiguous Tools (Full) (mm/in) 50/2.0 50/2.0 50/2.0
Maximum Diameter of Contiguous Tools (Vacant) (mm/in) 90/3.5 90/3.5 90/3.5
Max. Load of Each Position (kg/lb) 3.5/7.7 3/6.6 1.5/3.3
Max. Load of Tool Magazine (kg/lb) 61/134.5 61/134.5 61/134.5
Type
Disc Type Tool Magazine
with Manipulator
Capacity 16
Tool Holder HSK-A50 BT30 HSK-E32
Allowable Maximum Tool Length (mm/in)
(From End of Spindle)
170/6.7 155/6.1 155/6.1
Maximum Diameter of Contiguous Tools (Full) (mm/in) 50/2.0 50/2.0 50/2.0
Maximum Diameter of Contiguous Tools (Vacant) (mm/in) 90/3.5 90/3.5 90/3.5
Max. Load of Each Position(kg/lb) 3.5/7.7 3/6.6 1.5/3.3
Max. Load of Tool Magazine (kg/lb) / / /
9. Specification
Item Tilt Axis Rotation Axis
Position Accuracy(″) 8 8
Repeatability(″) 5 5
Rapid Feed Rate(rpm) 60 100
Cutting Speed(rpm) 60 100
Cooling Mode Circulating Water Cooling Circulating Water Cooling
Positioning Locking Mode Pneumatic Locking Pneumatic Locking
Positioning Locking Air Pressure (MPa/PSI) 0.6/8.8 0.6±0.02/8.8±2.9
Safety Brake √ ——
Dimension Unit: mm (in)
08
Features
The double-axes are driven by a high precision responsive torque motor;
The compact rotary table adopts a cantilever structure, which occupies a space small resulting in convenient operation;
Circulating water cooling technology reduces thermal deformation;
5-Axis synchronous machining, multi-surface positioning machining;
The hollow design of C-axis is conducive to the configuration of a variety of pneumatic fixtures.
Double Direct Drive Trunion
Style Table
Assures high-precision multi-axis machining.
φ260 (φ10.2)
4 Places
4 Places
Uniform Distribution
φ260 (φ10.2)
φ116 (φ4.6)
φ80 (φ3.1)
24°
A A
18 (0.7)
8 Places
8(0.3)
16(0.6)
A-A
10. Accessories
Material Handling System—MHS25
JINGDIAO material handling systems are viable to increase your production
capacity. The automatic workpiece loading and unloading reduces set up
time. JINGDIAO technologies like OMIM, easy start, and virtual manufacturing
further improves safe and continuous machining. JINGDIAO's own MHS25
material handling systems are available to increase your working capacity.
09
Specification
MHS25 Specifications
Feeding System MHS25-SF42 MHS25-SF96B MHS25-SF63A MHS25-SF110A
Load (kg/lb) 25 (55.1)
Storage Capacity 42 96 63 110
Workpiece Dimension
(mm/in)
120×120×120
(4.7×4.7×4.7)
Φ60×100
(Φ2.4×3.9)
120×100×100
(4.7×3.9×3.9)
120×120×150
(4.7×4.7×5.9)
Machine Dimension
1280×1100×1970
(50.4×43.3×77.6)
1927.5×1394×2100
(75.9×54.9×82.6)
Weight (kg/lb) 1000 (2204.6) 2200 (4850.1)
Unit: mm (in)
Front View
Max 886 (34.9)
134.5 (5.3)
1641.5 (64.6)
1927.5 (75.9)
2234.6 (88.0)
1304.7(51.4)
2900.1(82.6)
2385.1(93.9)
1394 (54.9)
1433 (56.4)
439.9 (17.3)
Left View
11. 10
Customized Service
We Can Design and Develop the Structure According to Your Actual Production Needs.
Maintenance TrainingRequirement Analysis
Project Design
Debug Verification
Project Delivery
4724.5 (186.0)
4317.4 (170.0)
3948 (155.4)
2072 (81.6)
384.3
(15.1)
3906.5(153.8)
2862.5(112.7)
2531(99.6)
2130(83.9)
198(7.8)
723.9(28.5)
12. 11
Accessories
Graphite Dust Collector
The GRA200 is available with a powerful optional dust collector. The pulsed back shot ash system is
suitable for dry graphite machining, cast iron and ceramic dust. It effectively filters machined dust
particles from the air.
Features
Specifications
Powerful Suction: It can automatically bounce off the dust from the filter while the
dust collector is running continuously and quickly collect dust particles generated in
the processing process.
Stable Collection Efficiency: It can effectively prevent dust accumulation is prevent-
ed from collecting in the body of the unit, which is sanitary and convenient for the
dust treatment process. A optional dust collection bag can be used together to en-
sure a stable and efficient collection effect.
Easy Installation and Maintenance: The filters can be quickly installed or removed
and maintenance of of the unit is minimal.
11
Item Spec
Air Volume m³/h (gal/h) 1800m³/h (395944.47)
Static Pressure (Pa/Psi) -1960/-0.28
Rated Power (KW) 2.2
Filtering Accuracy (μm/in) 3/0.0001183
Noise (dB) 70±2
Dimension (mm/in) 1430×1030×2791/56.30×40.55×109.88
Powerful Dust Collection
Highlights
Long Life and
Convenient Maintenance
Health Protection
Improve Workshop
Environment
Reduce Production Cost
01 02 03
0504
CLEAN
13. 12
Dust Collection Path
12
Dimension Unit: mm (in)
Negative pressure is generated under the high speed motor drive, and the graphite dust is sucked into the graphite dust-
collector. This protects workshop environment from airborn and also ensures the health of the operators.
Clean air
Air inlet
Polluted air
797 (31.4) 597 (23.5)
300 (11.8)
2791(109.9)
592(23.3)910(35.8)
501 (19.7)
14. Real Time Display of CNC System
Distinctive Technologies
On-Machine Measurement and
Intelligent Modification Technology(OMIM)
JINGDIAO's innovative on-machine measurement and intelligent modification technology (OMIM) is a ideal solution that integrates
CAD/CAM programming technology, numerical control processing and precision inspection technology. Its intelligent application can
effectively shorten the production cycle of the workpiece, streamline the processing flow, and improve quality and efficiency for pro-
duction and machining.
13
With this feature, the remaining stock at each step can be measured in real time, and the inspection results will be feedback on the
screen of the control system. The operator can analyze these results to make sure every step is removed at the right amount of material.
Machining Step Remaining Stock Inspection
JINGDIAO'S OMIM is Reflected in Three Areas
Inspect the Remaining Stock on the Machine Achieve Stable Precision Machining
Unilateral allowance is 15μm
Precision Fitting
03-Workpiece Position Compensation
This feature automatically corrects the workpiece alignment by probing workpiece position which automatically adjusts the program
accordingly. This reduces workpiece setup time, improves machining quality and increases production.
Intelligent Workpiece Alignment
Before Modification: 7 μm
ID-6 ID-7
Remain Remain0.10883 0.10347
ID-5 ID-8
Remain Remain0.10985 0.10245
ID-4 ID-9
Remain Remain0.10868 0.10325
ID-2 ID-11
Remain Remain0.10860 0.10302
ID-3 ID-10
Remain Remain0.10828 0.10229
ID-1
Remain 0.10789
After Modification: 4 μm
ID-7
Remain 0.10219
ID-8
Remain 0.10136
ID-9
Remain 0.10187
ID-11
Remain 0.10174
ID-10
Remain 0.10101
ID-6
Remain 0.10234
ID-5
Remain 0.10287
ID-4
Remain 0.10169
ID-2
Remain 0.10161
ID-3
Remain 0.10130
ID-1
Remain 0.10289
Workpiece Clamping Error
Ideal Clamping Actual Clamping
Plane Line Point
One Plane and Two Circle
Body of Revolution
Three Plane
Plane and Slot
Self Define
01-Support Multiple Workpiece Position
Compensation Methods
02-Obtain Actual Position on the Machine
04-Verification of Position Compensation Accuracy
15. Theoretical Path
Adjusted Path
Machining and inspection are achieved on one machine, forming a new model of "integration of machining and inspection".
The digitalization of CNC machining experience enables a entry-level operator to complete precision machining.
The actual processing time proportion of CNC machines has increased from 25% -45% to 45% -70%.
A New Model of Numerical Control Processing
The CAM function embedded in the CNC system
can compensate for the inaccurate machining
path, which is created by a irregular workpiece
shape, clamping deformation and clamping devi-
ation.
5-Axis Path On-Machine Compensation
Surface Date
Measurement
Adjust Processing
Path
Egg Processing Egg Demonstration
Tool Type*
Ball-End Tool Nose Tool Taper Ball-End Tool
Tool Inspection System
During the 5-axis machining process, JINGDIAO tool inspection system can
inspect the errors of different positions of the tool contour of the bull nose
tool, ball-end tool and other tools for precision machining and compensate
intelligently. This can effectively reduce the unqualified workpiece accuracy
caused by the tool inaccuracy.
14
Before Using Integration of Machining and Inspection After Using Integration of Machining and Inspection
Realization
3D Tool Contour Compensation Function
05
25
45
60
90
*Measure per 5°
Inspect Tool Contour on the Machine Compensate Tool Contour Deviation
G41 P2 D3 X-73.5376
Z-1.8930 NX6711.5031
NY-1.5915NZ7413.2128
JIGNDIAO CAM Software Standard Laser Tool Set JIGNDIAO CNC System
Workpiece
16. Five-axis milling is a complex machining process. During the ma-
chining there is the risk of collisions between tools, tool holders
and the workpiece. JINGDIAO uses its SurfMill software to estab-
lish the connection between production materials, CAM program-
ming and actual processing in a virtual environment. The user
can build the same digital scene in the software, simulate the
machining process, analyze and adjust the process, and elimi-
nate the machining risk in the software programming stage.
Ensuring the Safety of 5-Axis Machining
Machine Bank
Fixture Bank
Tool Bank
Tool Holder Bank
Fixture
Tool Holder
Tool
Machine
With JINGDIAO's software, the actual production materials and process pa-
rameters are digitized to ensure the correct information is selected by the
process personnel, material preparation personnel and the operator. This
creates a seamless integration process development, material preparation
and machine operation, and improves the accuracy and fluency of the
machining Process.
15
JINGDIAO Virtual
Manufacturing Technology
17. Application Scenarios of JINGDIAO Virtual Manufacturing Technology
Technical Points
Mirror the Actual Machining
Environment to Ensure the Accuracy
of Interference Risk Inspection
Informatization of Production
Materials to Avoid Risks Caused by
Wrong Selection of Materials
The Macro Program Fool-Proof to
Avoid Risk Caused by
Mis-Operation by Personnel
Risk Type
Cause Of Risk
Solutions
Z-Axis and Workpiece Tool Holder and Workpiece
Ignore Z-Axis
Complete Machine Model
Spindle and Workpiece
Informatization of Production Materials
Tool Holder Selection
No Informatization of Production Material
Calculation Path
Collision
Tool Holder Selection
Wrong Selection
Map Tool Holder Magazine
No Collision Path Calculation
Tool Clamping Length Error
Tool Setup Foolproof
Logically Judge Whether the Tool Clamping Length is
Within the Safe Value Range
Execution Condition
Implementation Results
Within Safe Range Exceed Safety Value
With this software, the program processing, measurement, preparation and logical judgment are combined into one program. The op-
erator only needs to press the start button to begin the processing of the part which reduces machine setup time.
Easy Start
Processing Easy Start
Processing Program Measurement Program Preparation Program
Warm up Machine
Tool Inspection
Warm up Machine
Path Travel Fool-Proof
...
...
M98 P5001(Warm up Machine)
M98 P5002(Tool Inspection)
M98 P5003(Calibration)
M98 P5004(Path Travel Fool-Proof)
M98 P5005(Processing Program)
...
Logical Judgment
If[[#1 Eq 0] || [#2 Eq 0]…[#18
Eq 0]]Go to 1
(Cycle Condition: Unqualified
Remaining Stock at Any Point)
Go to 999
N1 (Execute the Pop-up Program)
G65 P495 A18 (Real-Time
Actual Remaining Stock Displayed
on the Pop-up)
N999
M99
16
19. Stroke Diagram
Items Standard Value
Position Accuracy (X/Y/Z) mm/ (in) 0.002/0.002/0.002 (0.00008/0.00008/0.00008)
Position Accuracy (B/C) sec 8/8
Repeatability (X/Y/Z) mm/ (in) 0.0018/ 0.0018/ 0.0018 (0.00007/0.00007/0.00007)
Repeatability (B/C) sec 5/5
Travel (X/Y/Z) (mm/in) 500/280/300 (19.7/11.0/11.8)
A/C Rotation Angle deg -120~90/360
Table Diameter (mm/in) φ260/φ10.2
Max. Load (kg/lb) 30/66.1
Max. Spindle Speed rpm
32,000rpm (HSK-E32)
24,000rpm (BT30)
20,000rpm (HSK-A50)
Tool Magazine/Capacity
HSK-E32/BT30/HSK-A50: 16
Disc Type Tool Magazine with Manipulator
HSK-E32/BT30/HSK-A50: 36
Chain Type Tool Magazine with Manipulator
Rapid Speed (X/Y/Z) m/min (in/min) 15 (590.6)
Rapid Rotation Speed (A/C) rpm 60/100
Max. Cutting Feed Speed (X/Y/Z)
m/min (in/min)
10 (393.7)
Max. Cutting Feed Speed (A/C) rpm 60/100
Drive System AC Servo
Voltage 3-Phase, 480V/60Hz
Air Pressure (MPa/PSI) ≥0.52/75.4
Machine Weight (kg/lb) 5600/12345.9
Items Configuration
Tool Magazine
Chain Type Tool Magazine with Manipulator (63 Tools) (HSK-A50)
Chain Type Tool Magazine with Manipulator (53 Tools) (HSK-A50)
Chain Type Tool Magazine with Manipulator (36 Tools)
Disc Type Tool Magazine with Manipulator (16 Tools)
Cooling System
Cutting Air Cooling System
Spindle Cooling
Rotary Table Cooling
Screw Cooling
Control Cabinet Cooling
Micro Mist Lubrication
Chip Conveyor
Dust Collector
Dust Collector
Measurement System
Contact-Type Tool Set
Laser Tool Set
JINGDIAO On-Machine Measurement System
Standard Calibrating Ball
Others
MPG (Manual Pulse Generator)
Front Door Safety Lock
Low Oil Pressure Inspection Device
Low Air Pressure Inspection Device
Ground Protector of Power Leakage
Machine Foot
Alarm
Lubricating Oil Inspection
Auto Power off Function
Internal Lighting Switch
Dynamic Balance Holder
: Standard : Optional
Unit: mm (in)
Z-Axis Stroke
300 (11.8)
Center of B-axis
Rotation
X-axis Stroke
500 (19.69)
X-axis Stroke
500 (19.69)
X-axis Stroke
280 (11.02)
290 (11.42) 290 (11.42)
Max. Feeding Height
350 (13.78)
B=-120°B=90°
18
φ260 (10.24)
3 (0.12)
130
(5.12)
Standard Features and Options
Items Configuration
Control System
JD50 CNC System
CAM Software
JDSoft SurfMill 8.0
Spindle
JD105E-32-HSK32
JD150S-20-HA50/A (HSK-A50)
JD130S-24-BT30 (BT30)
JD105S-28-HE32 (HSK-E32)
JD130-32-HE32/A(HSK-E32,Precision Machining)
20. The Pictures of the Equipment are for Your Reference Only. The Con-
figurations and Parameters are Subject to Change Without Notice.
The Final Interpretation of this Brochure is Owned by Beijing JING-
DIAO Group Co., Ltd.
Print Date: 2020.09
You can find more information at
us.jingdiao.com
Add: 1400 E. Business Center Drive, Ste. 103, Mount Prospect, IL 60056
Phone: (847) 906-8888
Fax: (847) 906-8800
Email: usa@jingdiao.com
Website: us.jingdiao..com