The document provides guidance on safe gas handling and storage. It discusses gas properties, hazards, risk assessment, emergency response procedures, and best practices. Key points include understanding gas characteristics and risks, conducting thorough risk assessments, developing emergency plans, and following applicable standards to ensure safety.
This document provides safety guidelines for working with compressed gases. It states that all compressed gas cylinders should be handled carefully and according to the specific gas's properties. Damaged cylinders should be inspected before use. Gases are identified by color (red for flammable, green for non-flammable) and labeling. Proper transportation, storage, connection, and use of regulators are outlined to prevent leaks, explosions, and other accidents. Personnel should be aware of each gas's hazards like flammability, toxicity, and corrosiveness. Overall, the document aims to promote safe practices for compressed gas handling.
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This document provides an overview of gas cylinder safety. It covers common industrial gases and their hazards, main causes of accidents, safe working practices for gas cylinders including identification, inspection, handling, storage and emergency response. Specific equipment like regulators, flashback arrestors, hoses, piping and torches are discussed in terms of their purpose, proper use and maintenance.
This document provides guidance on the safe use of compressed gas cylinders. It outlines several hazards associated with different types of compressed gases and gives an overview of common causes of accidents. The document then provides guidance on safely working with gas cylinders, including proper identification of gas type, daily inspection of cylinders and equipment, safe cylinder handling practices, and ensuring proper regulators, hoses, piping, and torches are used.
The document discusses the handling of gases in the pharmaceutical industry. It describes the properties of gases including their diffusion, compressibility, and temperature/pressure dependence. It discusses the risks of gases and regulations for handling, storing, and transporting gas cylinders safely. The document outlines different types of gases used in the industry like nitrogen, oxygen, acetylene and their properties. It also discusses equipment for controlling gases including cylinders, regulators, valves, traps, piping and compressors. The principles and best practices for safely operating this equipment are provided.
Standard practices for handling, storing, and transporting chlorine tonners/cylinders involve careful procedures due to safety hazards. Chlorine is transported over long distances by road in India. Training programs educate transporters, drivers, and cleaners on emergency procedures. Strict safety checks of vehicles and emergency response plans are required when transporting hazardous chemicals like chlorine.
This document provides guidelines for safely handling compressed gas cylinders. It discusses identifying gas contents, securing cylinders, opening valves slowly, using proper fittings and equipment, checking for leaks, closing valves when not in use, storing cylinders properly, transporting cylinders carefully, and returning empty cylinders to suppliers. Safety precautions are outlined for flammable, toxic, and reactive gases.
This document provides safety guidelines for working with compressed gases. It states that all compressed gas cylinders should be handled carefully and according to the specific gas's properties. Damaged cylinders should be inspected before use. Gases are identified by color (red for flammable, green for non-flammable) and labeling. Proper transportation, storage, connection, and use of regulators are outlined to prevent leaks, explosions, and other accidents. Personnel should be aware of each gas's hazards like flammability, toxicity, and corrosiveness. Overall, the document aims to promote safe practices for compressed gas handling.
This document provides guidance on the safe use and handling of compressed gas cylinders. It outlines common industrial gases and their properties, hazards associated with gas cylinders, safe work practices, transportation, storage, and emergency response procedures. Key safety measures include proper identification and inspection of cylinders, use of appropriate equipment, ventilation, securing cylinders, exclusion of ignition sources, and separating incompatible gases.
This document provides guidance on the safe use of compressed gas cylinders. It outlines several common industrial gases and their properties. The main hazards associated with gas cylinders are impact from explosions or falling cylinders, contact with released gases, and fires from escaping flammable gases. The document emphasizes the importance of proper training, maintenance, handling, storage, and inspection of cylinders and associated equipment. It provides specific safety practices for working with gas cylinders, regulators, flashback arrestors, hoses, piping, blow pipes, and acetylene.
This document provides an overview of gas cylinder safety. It covers common industrial gases and their hazards, main causes of accidents, safe working practices for gas cylinders including identification, inspection, handling, storage and emergency response. Specific equipment like regulators, flashback arrestors, hoses, piping and torches are discussed in terms of their purpose, proper use and maintenance.
This document provides guidance on the safe use of compressed gas cylinders. It outlines several hazards associated with different types of compressed gases and gives an overview of common causes of accidents. The document then provides guidance on safely working with gas cylinders, including proper identification of gas type, daily inspection of cylinders and equipment, safe cylinder handling practices, and ensuring proper regulators, hoses, piping, and torches are used.
The document discusses the handling of gases in the pharmaceutical industry. It describes the properties of gases including their diffusion, compressibility, and temperature/pressure dependence. It discusses the risks of gases and regulations for handling, storing, and transporting gas cylinders safely. The document outlines different types of gases used in the industry like nitrogen, oxygen, acetylene and their properties. It also discusses equipment for controlling gases including cylinders, regulators, valves, traps, piping and compressors. The principles and best practices for safely operating this equipment are provided.
Standard practices for handling, storing, and transporting chlorine tonners/cylinders involve careful procedures due to safety hazards. Chlorine is transported over long distances by road in India. Training programs educate transporters, drivers, and cleaners on emergency procedures. Strict safety checks of vehicles and emergency response plans are required when transporting hazardous chemicals like chlorine.
This document provides guidelines for safely handling compressed gas cylinders. It discusses identifying gas contents, securing cylinders, opening valves slowly, using proper fittings and equipment, checking for leaks, closing valves when not in use, storing cylinders properly, transporting cylinders carefully, and returning empty cylinders to suppliers. Safety precautions are outlined for flammable, toxic, and reactive gases.
This document provides guidance on safely handling compressed gas cylinders. It discusses the hazards of compressed gases, proper identification and labeling of cylinders and lines, safe storage, handling and transportation. Key points include identifying cylinder contents clearly, securing cylinders at all times, using compatible regulators, checking for leaks, closing valves when not in use, and returning empty cylinders to suppliers. Safety precautions like using safety glasses and preventing fire hazards are also outlined.
Oxygen cylinders are metal containers that store pressurized oxygen for medical use. They come in different sizes and have customized valves and fittings. Oxygen flowmeters are used to control and measure the flow of oxygen from cylinders to patients. Proper handling and safety procedures must be followed when using, transporting, and storing oxygen cylinders to prevent accidents and ensure cylinders are properly maintained. Key details include performing safety checks, safely operating valves, securing cylinders, avoiding heat/flames, and properly storing and returning empty cylinders.
This document provides an overview of safe handling practices for compressed gases. It defines compressed gases and lists various gas properties like being under high pressure, toxic, corrosive, or flammable. The document outlines identification markings on gas cylinders and regulations for transportation, storage, and use. It describes hazards of compressed gases and emphasizes treating all cylinders with care. The document also reviews functions of pressure regulators, safety devices, and developing an emergency plan for gas releases.
This document provides safety guidelines for handling compressed gas cylinders. It discusses hazards associated with different types of compressed gases and outlines procedures for properly identifying, storing, handling, using and transporting compressed gas cylinders. Key safety practices include securing cylinders at all times, carefully opening cylinder valves, using the proper regulators, checking for leaks, closing valves when cylinders are not in use, and properly storing and transporting cylinders.
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This document provides guidelines for the safe storage, handling, use and disposal of compressed and liquefied gas cylinders. It outlines general requirements including proper cylinder storage, transporting cylinders safely, using cylinders and equipment appropriately, and handling specific hazard classes of gases. The guidelines are intended to inform employees of risks and ensure their protection when working with gas cylinders.
This document provides guidance on safely handling compressed gas cylinders. It describes the various hazards posed by different types of gases and cylinders, including fires, explosions and chemical exposure. Key safety practices include properly securing cylinders, clearly identifying gas contents, using regulators compatible with specific gases, checking for leaks, keeping cylinders away from heat sources, and returning empty cylinders to suppliers. Special precautions are outlined for flammable, toxic and reactive gases.
This document provides an outline for a training course on compressed gas safety. It covers project requirements, material safety data sheets, gas behavior and properties, gas cylinder handling and storage, oxy-fuel gas cutting equipment setup, inspection, use, and general safety precautions. Trainees will learn about hazards, personal protective equipment requirements, and safe operating procedures for working with compressed gases like oxygen, acetylene, propane, and argon. The document outlines inspection processes and emphasizes the importance of checking for leaks, using the proper regulators, and following shutdown procedures.
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Compressed gas cylinders can present both mechanical and chemical hazards depending on their contents. Proper identification, handling, use, storage, and transportation of cylinders are required to prevent accidents. Key safety practices include clearly labeling cylinders and lines, securing cylinders at all times, using compatible regulators, checking for leaks, keeping cylinders away from heat sources, and returning empty cylinders to suppliers.
This document summarizes OSHA's welding safety standards. It outlines the general requirements for welding, including definitions, fire prevention, ventilation, personal protective equipment, confined space entry, and the specific requirements for oxygen-fuel gas welding and cutting. The standards require ensuring welding areas are free of fire hazards, using fire watches when needed, proper ventilation, and PPE like eye protection and respirators. Cylinder storage, handling, and use must meet requirements to prevent explosions and fires.
The document provides guidance on general safety procedures for welding and cutting. It discusses factors like ventilation, protective clothing, equipment, and procedures for oxy-acetylene welding. Specific safety topics covered include ventilation requirements for different space dimensions and welder numbers, appropriate protective clothing like wool, proper use and storage of gas cylinders, checking for leaks, lighting and shutting down torches, preventing backfires and flashbacks, safely welding containers, and cleaning methods for containers that previously held combustible materials. Management is responsible for ensuring welders have proper ventilation and protection.
The document discusses the safe deployment of high-pressure inert gas cylinders. It outlines that while inert gases do not pose flammability or toxicity hazards, the cylinders can contain gas at pressures up to 180 bar. The cylinders are protected by safety pressure relief devices and undergo regular hydrostatic testing to ensure they can withstand very high pressures without bursting. It provides best practices for deploying the cylinders outdoors, such as proper transportation, installation, ventilation, and avoiding enclosed spaces.
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1. Gas Handling and
Safety: A
Comprehensive Guide
Discover the essential principles, standards, and best practices for safe
gas handling and storage. Learn about gas properties, hazards, risk
assessment, and emergency response procedures.
by Jude -Thaddeus D. Inyang
Gas Handling and Storage
2. Objectives of Gas Handling Safety Training
• To follow the applicable standards and regulation
• understanding gas properties and hazards
• conducting thorough risk assessments
• being prepared for emergencies, and
• Implementing best practices, you can ensure safe gas handling
and storage.
3. Introduction
Gases are widely used. While these gases are valuable tools, they can be
hazardous if not handled properly. Accidents related to gas handling can
result in injuries and other cataclysmic events involving environmental
damage, and financial losses. Therefore, it is vital to be aware of the
potential risks and to adopt safe practices to mitigate them.
4. Types of Gases in the Industry and
Handling Procedures
Inert Gases
Explore the characteristics, applications,
and safe handling procedures for inert
gases commonly used in various
industries.
Flammable Gases
Learn about the risks associated with
flammable gases and the proper
precautions and procedures for their
safe handling.
Toxic Gases
Discover the hazards of toxic gases and
the necessary protective measures and
techniques for their safe handling.
Reactive Gases
Understand the reactivity of various
gases and the precautions required to
handle reactive gases safely.
5. Gas Properties and Common Hazards
Chemical
Characteristics
Explore the
properties of different
gases and their
potential hazards,
including flammability,
toxicity, and reactivity.
Preventive
Measures
Discover strategies to
prevent accidents
and minimize risks
when working with
different types of
gases.
6. Risk Assessment and Hazard
Identification
Risk Assessment
Learn how to conduct a thorough risk
assessment to identify potential hazards
and develop strategies for risk mitigation
for gas handling.
Hazard Identification
Explore common hazards in gas
handling operations and discover
techniques for identifying and addressing
them efficiently.
7. Emergency Response Procedures
1 Emergency Preparedness
Develop an effective emergency response plan and learn how to handle gas-related
incidents safely and efficiently.
2 Evacuation Procedures
Understand the importance of timely evacuation in case of gas leaks or other
emergencies and know the necessary steps to follow.
3 Communication and Reporting
Learn how to communicate with relevant stakeholders and report incidents to ensure
proper coordination and effective response.
8. MODULE 1 Compressed
Cylinder Safety
Compressed Gas Handling Information
(HAZMAT)
Applicable Guidelines /Standards
9. Applicable Standards and Regulations
1 Industry Standards
Explore key standards
and regulations relevant
to safe gas handling,
including ISO, OSHA,
and local requirements.
2 Compliance
Guidelines
Understand the
importance of complying
with safety standards
and the consequences
of non-compliance.
3 Safe Operating
Procedures
Learn about
recommended practices
for handling, storing, and
transporting gases to
maintain a safe work
environment.
10. Best Practices for Safe Gas Handling and
Storage
Handling Procedures
Discover best
practices for
safely handling
gas cylinders,
including
proper storage,
transportation,
and usage
techniques.
Gas Leakage Prevention
Explore
effective
measures and
equipment for
detecting and
preventing gas
leaks in various
industrial
settings.
Storage Safety
Learn about
the
requirements
and best
practices for
storing gases
safely to
prevent
accidents and
ensure
compliance.
Personal Protection
Understand the
importance of
using
appropriate
personal
protective
equipment
when working
with gases to
minimize risks.
12. "Compressed gas" means:
Any material or mixture of gases having in a container either an
absolute pressure exceeding 40 psi at 70 deg. F. or
any liquid flammable material having a Reid vapor pressure
exceeding 40 psi absolute at 100 deg. F
an absolute pressure exceeding 104 psi at 130 deg. F or both
or
See other definitions at 49 CFR 173.115
29 CFR 1910.1200
16. Gas suppliers advise end users to
• Check cylinders as they
are received
• Verify that labels, tags
and shipping papers are
appropriate
• Reject and return cylinders
with obvious damage
• Determine that required
caps and plugs are in
place
17. 3.2.6 - Bulges Cylinders are manufactured with reasonably
symmetrical shape. Cylinder which have definite bulges shall
be removed from service
Compressed Gas Association Inc.
CGA C-6 1968
Bulged -
cylinder wall
failure
18. Charring or burning of paint
Burning or scarfing of the metal
Distortion of the cylinder
Melted out fuse plugs
Burning or melting of valve
5.3.7 - Fire Damage
Cylinders shall be carefully
inspected for evidence of
exposure to fire
Compressed Gas Association Inc.
CGA C-6 1968
Cylinder burst
after fire
exposure
22. Section 3.1 General
3.1.14 Never tamper with the
safety relief devices in valves or
cylinders
3.1.15 Never attempt to repair
or to alter cylinders, valves, or
safety relief devices.
23. 3.1.16 Never use
cylinders as rollers,
supports, or for any purpose
other than to contain the content
as received
Section 3.1 General
Big &
heavy
24. Section 3.1 General
Keep cylinder valve always closed,
except when the cylinder is in
active use.
Notify owner of cylinder if any
condition has occurred which
might permit any foreign
substance to enter the cylinder or
valve giving details and cylinder
serial number.
25. Section 3.1 General
Insulator
When the cylinders are used in conjunction with
electric welding, precautions must be taken
against accidentally grounding compressed gas
cylinders and allowing them to be burned by
electric welding arc.
Do not place cylinders where they might
become part of an electric circuit.
3.1.19
29. Section 3.2 Moving Cylinders
3.2.6
Use suitable hand truck,
fork truck, roll platform
or similar device with
cylinder firmly
secured for
transporting and
unloading.
!
30. 3.3 Storing Cylinders
• Separation (different
types)
• Separation (charged &
empty)
• Kept in Storage rooms
• Highly flammable
substances to be separated
• Avoid dampness
• Protection of cylinders
from electrical sources
• Care of cylinders by daily
visual inspection
?
31. 3.3 Storing Cylinders
Do not store cylinders near highly
flammable substances such as
oil, gasoline or explosives. Fire is a threat
to containment!
MEK
32. 3.3 Storing Cylinders
?
Protect cylinders from
any object that will produce
a cut or other abrasion in the
surface of the metal….
33. 3.3 Storing Cylinders Cont’d
Do not store cylinders near
elevators or gangways, or in
locations where heavy
moving objects may strike
or fall on them….
?
35. If cylinder content is not identified by marking,
return cylinder to the supplierwithout
using.
Transporting Compressed Cylinders
I’m not
labeled!!
36. 3.4.7
Where compressed gas
cylinders are connected to a
manifold, such a manifold and
its related equipment, such as
regulators, must be of proper
design.
37. 3.4 Withdrawing Cylinder
Content
Where compressed gas cylinders are
connected to a manifold, such a
manifold and its related
equipment, such as regulators,
must be of proper design.
Suitable pressure regulating devices
must be used in all cases where gas is
admitted to systems having pressure rating
limitations lower than the cylinder
pressure.
38. F – Flash arrestor chamber
G – Escape pipe
H – Cylinder
connection pipe
J – Check valve
and drain plug
K – Acetylene cylinders
A
B
C
D
E
F
G
J
K
K
H
A – Line valve
B – Release valve
C – Filler plug
D – Header pipe
E - Regulator
39. • 3.4.9
• Open cylinder valve slowly. Point the valve opening
away from yourself and other persons.
• Never use wrenches or tools except those provided
or approved by the gas manufacturer.
• Avoid the use of a wrench on valves equipped with
handwheels.
• Never hammer the valve wheel in attempting to
open or close the valve.
• For valves that are hard to open, or frozen because
of corrosion, contact the supplier for instructions.
3.4 Withdrawing Cylinder Content
41. Indoor cylinder storage
• Well protected
• Well ventilated
• Dry
• Twenty feet
from flammable
or combustible
materials
20 Feet
Fuel
Gas
3.5 Flammable Gases
O
x
y
g
e
n
Flammable Gases
42. Do not store cylinders near highly flammable
solvents, combustible waste material and
similar substances, or near unprotected
electrical connections, gas flames or other
sources of ignition.
3.5 Flammable Gases
3.5 Flammable Gases
43. Never use a flame to detect flammable gas leaks.
Use soapy water.
3.5 Flammable Gases
3.5 Flammable Gases
44. Do not store reserve stocks of cylinders containing flammable
gases with cylinders containing oxygen.
3.5 Flammable Gases
Fuel
Gas Fuel
Gas
O
x
y
g
e
n
45. Personnel handling and using poison gases should
have available for immediate use gas masks or self-
contained breathing apparatus of a design approved
by U.S. Bureau of Mines for the particular service
desired.
3.6 Poisonous Gases
62. Or the importance of using flashback
arrestors on oxy-acetylene carts and
keeping spark producing activities
Away From You (min 35 ft.).
How not to blow yourself up
63. 30 CFR § 56.4600
Extinguishing equipment.
• WELDING/CUTTING/COMPRESSED GASES
(a) When welding, cutting, soldering, thawing, or bending
• (1) With an electric arc or with an open flame where an
electrically conductive extinguishing agent could create an
electrical hazard, a multipurpose dry-chemical fire extinguisher
or other extinguisher with at least a 2-A:10-B:C rating shall be
at the worksite.
• (2) With an open flame in an area where no electrical hazard
exists, a multipurpose dry-chemical fire extinguisher or
equivalent fire extinguishing equipment for the class of fire
hazard present shall be at the worksite.
64. 30 CFR & 56.4603
• Closure of valves.
To prevent accidental release of gases from hoses and
torches attached to oxygen and acetylene cylinders or
to manifold systems, cylinder or manifold system
valves shall be closed when
(a) The cylinders are moved;
(b) The torch and hoses are left unattended; or
(c) The task or series of tasks is completed.
65. 30 CFR § 56.15007
• Protective equipment or clothing for welding, cutting,
or working with molten metal.
• Protective clothing or equipment and face shields, or
goggles shall be worn when welding, cutting, or working
with molten metal.
67. Case 1:
An Ironworker crew was modifying a temporary structural
steel bridge using an Oxygen/Acetylene torch setup on a cart, a
portable welder, and a grinder. Apparently, the Acetylene hose
developed a leak and ignited during the grinding operation
(Monday June 18, 2001)
68.
69. The torch setup was not equipped with a “flashback” arrestor
check valve and the fire traveled through the hose into the
compressed cylinder.
All Oxygen/Acetylene setups must
have a “Flashback” arrestor check
valve at the regulators, NOT the
torch head, to prevent this type
of occurrence. This little device would
have prevented this fire.
70. Case 1:
Acetylene bottle stored in plumber's van
Gas ignited by remote door lock device.
22-10-09