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Emulsified	
  Fuel	
  Technology	
  
- Fuelling Cleaner Shipping
WATER!
A Subsidiary of!
Blue Ocean Solutions Pte Ltd I Itämerenkatu 5, 00180 Helsinki I www.blueoceansoln.com!
Air	
  pollu)on	
  caused	
  by	
  Shipping	
  in	
  Europe	
  
SOx 2.3 million tonnes a year!
NOx 3.3 million tonnes a year!
PM emission 0.25 million tonnes a year!
By 2020 these emissions are
expected to grow by 40 – 50%!
*	
  2016	
  European	
  Federa;on	
  for	
  Transport	
  and	
  Environment	
  
Air	
  pollu)on	
  caused	
  by	
  Shipping	
  in	
  Europe	
  
Why do we need to care?!
50 000 deaths per year!
Cost to the society €58 billion per year!
*	
  2016	
  European	
  Federa;on	
  for	
  Transport	
  and	
  Environment	
  
Emission	
  Control	
  Area	
  
2011 2012 2015 2016 2020
NOx TIER II!
NOx TIER III!
SULPHUR LIMIT!
0,1% SECA area!
SULPHUR LIMIT!
0,5% Global!
EEDI & SEEMP!
PM?!
Environmental	
  regula)ons	
  
SULPHUR LIMIT!
3,5% Global!
LESS NOx!
SMALLER SCR!
Cooler combustion!
LESS PM EMISSION !
cleaner exhaust!
FUEL SAVINGS 2-5%!
Less carbon footprint!
Better combustion efficiency!
CLEANER ENGINE!
Softer soot!
BOS	
  Emulsified	
  Fuel	
  System	
  
FUELLING !
cleaner shipping!
with	
  BOS	
  Emulsified	
  Fuel	
  System	
  
LESS PM EMISSION !
cleaner exhaust!
Better combustion and presence of steam reduces and
softens the soot, resulting in cleaner exhaust and
reduced PM emission.!
The smoke will be visibly cleaner!
There is increasing drive in the industry to get rid of
this polluting and harmful PM for the human health!
with	
  BOS	
  Emulsified	
  Fuel	
  System	
  
Opacity (in
%) of ME1!
Opacity (in
%) of ME2!
“Overall a MARKED
DECREASE in
opacity”, Wärtsilä!
Water Emulsion Tests Report!
dated 20.08.2012!
with	
  BOS	
  Emulsified	
  Fuel	
  System	
  
Water cools the combustion temperatures
lowering NOx emission. The system can
reduce NOx up to 20% meeting TIER II!
LESS NOx!
SMALLER SCR!
Cooler combustion!
NOx	
  	
  
%	
  water	
  
10%	
   20%	
  
It is established that about 1% of water
equals 1% in reduction in NOx emission!
with	
  BOS	
  Emulsified	
  Fuel	
  System	
  
Complement !
SCR (Selective Catalytic Reduction)!
Reduce initial CAPEX (capital expenses)!
Lower recurring OPEX (operational expenses) !
As BOS EFS reduces NOx up to 20% at source, the size of
SCR can therefore be reduced!
LESS NOx!
SMALLER SCR!
Cooler combustion!
LESS PM EMISSION !
cleaner exhaust!
FUEL SAVINGS 2-5%!
LESS CO2!
Better combustion efficiency!
CLEANER ENGINE!
Softer soot!
With	
  BOS	
  Emulsified	
  Fuel	
  System	
  
BEYOND	
  PEAK	
  ENGINE	
  EFFICIENCY?	
  
with	
  BOS	
  Emulsified	
  Fuel	
  System	
  
ENGINE	
  
EFFICIENCY	
  
Longer	
  
stroke	
  
BeMer	
  fuel	
  
injec;on	
  
Turbo	
  
charging	
  
Injec;on	
  
;ming	
  
Increased	
  
fuel	
  
pressure	
  
BeMer	
  
lubrica;on	
  
A commonly known solution to improve the fuel atomization is to increase the fuel
pressure which requires upgrading the engineering design of the fuel pumps, high
pressure fuel injection lines and the fuel injectors. These all come with high
additional costs. !
BOS Emulsified Fuel System offers a cost
effective way to improve engine efficiency
by improving the fuel atomization during
fuel injection without having to modify the
engine.!
with	
  BOS	
  Emulsified	
  Fuel	
  System	
  
Smaller fuel droplets will achieve better fuel-air mixture
as more fuel-air surface will be available for
combustion!
The secondary atomization effect of water particles in
fuel creates even smaller fuel droplets after injection!
FUEL SAVINGS OF 2-5%!
Less carbon footprint!
Better combustion efficiency!
SECONDARY ATOMIZATIONOPTIMUM EMULSION
For best fuel savings the
optimum water content is 10%
and particle sizes of 2-8 micron
When the water-in-fuel emulsion is
injected into the combustion chamber,
the water particles flash o immediately
causing a secondary atomization eect.
IMPROVED COMBUSTION
Secondary atomization eect
causes finer fuel mist and better
fuel-air mixture for combustion
Water particles in
fuel
Secondary
atomization eect of
water particles in fuel
Finer fuel spray,
more complete fuel
combustion
SAMPLE EMULSION
with	
  BOS	
  Emulsified	
  Fuel	
  System	
  
with	
  BOS	
  Emulsified	
  Fuel	
  System	
  
Better heat release rate!
Evidence of better combustion efficiency!
with	
  BOS	
  Emulsified	
  Fuel	
  System	
  
CLEANER ENGINE!
Softer soot!
Better combustion and presence of steam reduces and
softens the soot which also improves the condition of
the engine.!
CDO-Analysis conducted has confirmed this benefit!
with	
  BOS	
  Emulsified	
  Fuel	
  System	
  
CDO-Analysis!
By FLAME Diagnostic!
0%	
  Water,	
  Feed	
  rate	
  factor	
  =	
  0.35	
  g/kWh	
  
8%	
  Water,	
  Feed	
  rate	
  factor	
  =	
  0.35	
  g/kWh	
  
DOOSAN	
  MAN	
  B&W	
  12K98ME-­‐C6	
  
•  Engine	
  Load	
  &	
  RPM	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  :	
  21.7%	
  /	
  57.8	
  RPM	
  (MCR	
  54,120kW	
  /	
  97	
  RPM)	
  
•  Cylinder	
  Oil	
  consump;on	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  :	
  15.0	
  lit/hr	
  (ExxonMobil	
  Mobilgard	
  570)	
  
•  Fuel	
  Oil	
  %S	
  and	
  Vanadium	
  Content	
  :	
  3.2%	
  /	
  164	
  ppm	
  (before	
  engine)	
  
APPROVED	
  SYSTEM	
  
TESTED	
  PERFORMANCE	
  
ENGINE
MANUFACTURER
MODEL
12RTA84
12RTA96/C
6S50MC-C
12K98ME-C
8S60MC
ENGINE
MANUFACTURER
MODEL
W6L20R
9L38
14V 48/60
6L 23/30H
7L 32/40
6L58/64
9L58/64
TYPE	
  OF	
  SLOW	
  SPEED	
  ENGINES	
   TYPE	
  OF	
  MEDIUM	
  SPEED	
  ENGINES	
  
The performance of BOS Emulsified Fuel System has
been tested by classification societies and engine
manufacturer.!
Reference engines range from mechanical governor
controlled to the latest ones with common rail fuel
injection, online performance monitoring and auto-tuning!
THANK YOU!
To know more please visit
www.blueoceansoln.com !
kaisa.honkanen@blueoceansoln.com!

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Fuelling Cleaner Shipping with Emulsified Fuel

  • 1. Emulsified  Fuel  Technology   - Fuelling Cleaner Shipping WATER! A Subsidiary of! Blue Ocean Solutions Pte Ltd I Itämerenkatu 5, 00180 Helsinki I www.blueoceansoln.com!
  • 2. Air  pollu)on  caused  by  Shipping  in  Europe   SOx 2.3 million tonnes a year! NOx 3.3 million tonnes a year! PM emission 0.25 million tonnes a year! By 2020 these emissions are expected to grow by 40 – 50%! *  2016  European  Federa;on  for  Transport  and  Environment  
  • 3. Air  pollu)on  caused  by  Shipping  in  Europe   Why do we need to care?! 50 000 deaths per year! Cost to the society €58 billion per year! *  2016  European  Federa;on  for  Transport  and  Environment  
  • 5. 2011 2012 2015 2016 2020 NOx TIER II! NOx TIER III! SULPHUR LIMIT! 0,1% SECA area! SULPHUR LIMIT! 0,5% Global! EEDI & SEEMP! PM?! Environmental  regula)ons   SULPHUR LIMIT! 3,5% Global!
  • 6. LESS NOx! SMALLER SCR! Cooler combustion! LESS PM EMISSION ! cleaner exhaust! FUEL SAVINGS 2-5%! Less carbon footprint! Better combustion efficiency! CLEANER ENGINE! Softer soot! BOS  Emulsified  Fuel  System   FUELLING ! cleaner shipping!
  • 7. with  BOS  Emulsified  Fuel  System   LESS PM EMISSION ! cleaner exhaust! Better combustion and presence of steam reduces and softens the soot, resulting in cleaner exhaust and reduced PM emission.! The smoke will be visibly cleaner! There is increasing drive in the industry to get rid of this polluting and harmful PM for the human health!
  • 8. with  BOS  Emulsified  Fuel  System   Opacity (in %) of ME1! Opacity (in %) of ME2! “Overall a MARKED DECREASE in opacity”, Wärtsilä! Water Emulsion Tests Report! dated 20.08.2012!
  • 9. with  BOS  Emulsified  Fuel  System   Water cools the combustion temperatures lowering NOx emission. The system can reduce NOx up to 20% meeting TIER II! LESS NOx! SMALLER SCR! Cooler combustion! NOx     %  water   10%   20%   It is established that about 1% of water equals 1% in reduction in NOx emission!
  • 10. with  BOS  Emulsified  Fuel  System   Complement ! SCR (Selective Catalytic Reduction)! Reduce initial CAPEX (capital expenses)! Lower recurring OPEX (operational expenses) ! As BOS EFS reduces NOx up to 20% at source, the size of SCR can therefore be reduced!
  • 11. LESS NOx! SMALLER SCR! Cooler combustion! LESS PM EMISSION ! cleaner exhaust! FUEL SAVINGS 2-5%! LESS CO2! Better combustion efficiency! CLEANER ENGINE! Softer soot! With  BOS  Emulsified  Fuel  System   BEYOND  PEAK  ENGINE  EFFICIENCY?  
  • 12. with  BOS  Emulsified  Fuel  System   ENGINE   EFFICIENCY   Longer   stroke   BeMer  fuel   injec;on   Turbo   charging   Injec;on   ;ming   Increased   fuel   pressure   BeMer   lubrica;on   A commonly known solution to improve the fuel atomization is to increase the fuel pressure which requires upgrading the engineering design of the fuel pumps, high pressure fuel injection lines and the fuel injectors. These all come with high additional costs. ! BOS Emulsified Fuel System offers a cost effective way to improve engine efficiency by improving the fuel atomization during fuel injection without having to modify the engine.!
  • 13. with  BOS  Emulsified  Fuel  System   Smaller fuel droplets will achieve better fuel-air mixture as more fuel-air surface will be available for combustion! The secondary atomization effect of water particles in fuel creates even smaller fuel droplets after injection! FUEL SAVINGS OF 2-5%! Less carbon footprint! Better combustion efficiency!
  • 14. SECONDARY ATOMIZATIONOPTIMUM EMULSION For best fuel savings the optimum water content is 10% and particle sizes of 2-8 micron When the water-in-fuel emulsion is injected into the combustion chamber, the water particles flash o immediately causing a secondary atomization eect. IMPROVED COMBUSTION Secondary atomization eect causes finer fuel mist and better fuel-air mixture for combustion Water particles in fuel Secondary atomization eect of water particles in fuel Finer fuel spray, more complete fuel combustion SAMPLE EMULSION with  BOS  Emulsified  Fuel  System  
  • 15. with  BOS  Emulsified  Fuel  System   Better heat release rate! Evidence of better combustion efficiency!
  • 16. with  BOS  Emulsified  Fuel  System   CLEANER ENGINE! Softer soot! Better combustion and presence of steam reduces and softens the soot which also improves the condition of the engine.! CDO-Analysis conducted has confirmed this benefit!
  • 17. with  BOS  Emulsified  Fuel  System   CDO-Analysis! By FLAME Diagnostic! 0%  Water,  Feed  rate  factor  =  0.35  g/kWh   8%  Water,  Feed  rate  factor  =  0.35  g/kWh   DOOSAN  MAN  B&W  12K98ME-­‐C6   •  Engine  Load  &  RPM                                                        :  21.7%  /  57.8  RPM  (MCR  54,120kW  /  97  RPM)   •  Cylinder  Oil  consump;on                                    :  15.0  lit/hr  (ExxonMobil  Mobilgard  570)   •  Fuel  Oil  %S  and  Vanadium  Content  :  3.2%  /  164  ppm  (before  engine)  
  • 18. APPROVED  SYSTEM   TESTED  PERFORMANCE   ENGINE MANUFACTURER MODEL 12RTA84 12RTA96/C 6S50MC-C 12K98ME-C 8S60MC ENGINE MANUFACTURER MODEL W6L20R 9L38 14V 48/60 6L 23/30H 7L 32/40 6L58/64 9L58/64 TYPE  OF  SLOW  SPEED  ENGINES   TYPE  OF  MEDIUM  SPEED  ENGINES   The performance of BOS Emulsified Fuel System has been tested by classification societies and engine manufacturer.! Reference engines range from mechanical governor controlled to the latest ones with common rail fuel injection, online performance monitoring and auto-tuning!
  • 19. THANK YOU! To know more please visit www.blueoceansoln.com ! kaisa.honkanen@blueoceansoln.com!