FRETS1 SATELLITE
Presented at HPARC, 2012-02-08
Agenda
   Mission
   Concept of Operations
   Technology
   Amateur Radio Tie-Ins
Mission - Goals
   Test a new ion engine design
     Electrostatic
                  principles
     Pulsed plasma generation

     Exhaust flow beyond classic Child-Langmuir limit
       Increased   thrust per [kg, m3]
     (future)   Alternative plasma generation method
       Lower    power requirements
     (new)   Alternative fuel storage
       Lower    complexity for gas-based thrusters
Mission – TubeSat Standard




                                 127mm
                                 tall




500 grams + 250 grams payload

Images: Interorbital Systems
Mission – TubeSat Orbit
       310 km polar sun-synchronous orbit
       Decaying, 3-12 weeks
       90.7 minute orbit period




       Launch by
        Interorbital Systems
        interorbital.com
Image: Interorbital Systems
Mission - Thermal
   Average temperature, °C
PCB Material     Metal Strips           Hot Case   Cold Case
    Green PCB   Aluminum, polished         95         -7
    Green PCB   Aluminum, anodized         68         -18
    White PCB     Polished copper          89         -7
    White PCB    Carbon black paint        84         1
    White PCB   Aluminum, polished         84         -19
    White PCB   3M Black Velvet paint      83         1
    White PCB   Anodized black metal       81         -1
    White PCB        Gray paint            77         -6
    White PCB   Aluminum, anodized         57         -28
ConOps – Launch Operations
   Wait
   Launch
   Coast
   Release
   Wake
   Initialize
ConOps – Orbit Operations
   Safe
   Engine baseline experiments
   Engine effect experiments
   Sensor experiments
   Mechanical experiments
   Energy gathering
   Communication relay
   Status reporting
ConOps – End of Mission Ops
   Orbit decay
   Reentry
Technology - Communications

  Main       AX25
  CPU       Decoder   MX614
BasicX 24     PIC              Transceiver
                              433MHz band
                                 100mW
             AX25              Radiometrix
            Encoder
              PIC


                               Amplifier
                               500mW
                              Radiometrix
Technology – Comm. Board
Technology - Solar
   48 solar cells
    8   strips of 6
Technology - Solar
Flat/Bullet                   Radial
0.75 Watt avg.                0.75 Watt avg.
on sun side                   on sun side




             Sun Seeker
             1.18 Watt avg.
             on sun side
Technology - Power
                                 Li-Ion
                                Battery
                                 3.7V
       Diodes                  5200mAh

                                                    Step-Up
8 Current        Voltage      Deployment                            Comm.
                                                     Voltage
Sensors         Regulator      Switches                             Board
                                                    Converter
                            4.2V
                                                             5.7V
                                           Engine
                                           Board



8 Channel                                            CPU
   ADC                                               Board
            SPI
Technology - Microprocessor
       BasicX-24




       I2C interface
         IMU

         Flash    memory
       SPI Solar ADC

Images: http://basicx.com/
Technology - Microprocessor
        SEU current sensor




        Shielding?

Image: http://www.aero.org/publications/crosslink/winter2000/03.html
Technology - Engine
   Electrostatic
   Child-Langmuir limit
       to fuel flow
   Fuel flow limit
       to Thrust density
   Use lasers to get
      past classic limits
   Low thrust confuses
      sensors
Technology - Fuel
        Nitrous oxide cylinder
          Lotsof fuel
          Not ConOps friendly

        Closed cell foam
          Easy storage – ConOps
          Semi-untested in space
            Pulsed    Plasma Thruster
          Wide variety of fuel species
          Energy intensive                            Overview of PPT operation. (1) Energy
                                                       storage unit. (2) Ignitor. (3) Fuel rod.
                                                       (4) Plasma acceleration Credit: NASA
Images: http://www.lelandltd.com/mini_cartridges.htm
http://www.nasa.gov/centers/glenn/about/fs23grc.html
Technology – Attitude Sensing
   9 DOF
   HMC5883L magnetometer
   ADXL345 accelerometer
   ITG-3200 gyro
   I2C interface
   1.0 gram

   Manual correction for http://www.sparkfun.com/products/10183
    drift and noise required.
Technology – Attitude Sensing
   9 DOF & Temperature
   Kalman filter




                                        1.3 grams

                                        45mA @ 5V
                                        0.225 W

                                        Open question:
                                        Will Kalman filter out
                                        our engine’s effects?
http://tech.yostengineering.com/3-space-sensor/product-family/embedded
Technology – Attitude Control
   Active Magnetorquer
     High Power
     High Price




Image: ISIS Magnetorqer, http://www.cubesatshop.com
Technology – Attitude Control
   Passive magnetic attitude control
     Permanent   magnet
     Hysteresis rods




                                  - Slow convergence
                                  - Large fraction of payload space for rods

Images: http://www-personal.umich.edu/~mjregan/MCubed/Pages/O&C.html
http://cosmiac.ece.unm.edu
Technology – Attitude Control
   Piezoelectric Energy Harvesting
     Kinetic   and spring energy to electrical energy




                 - New approach
                 - Dampens vibration
                 - Dampens rotational acceleration using lever arms




Images: http://piezo.com/prodproto4EHkit.html
Amateur Radio Tie-Ins
   Store and forward message(s)
   Compressed Sensing telemetry
   AX.25 Relays


   Other ideas?!
Wes Faler
wes.faler@gmail.com
                                Don Smith

             FRETS1 Satellite
             frets1.com

FRETS1 Satellite

  • 1.
  • 2.
    Agenda  Mission  Concept of Operations  Technology  Amateur Radio Tie-Ins
  • 3.
    Mission - Goals  Test a new ion engine design  Electrostatic principles  Pulsed plasma generation  Exhaust flow beyond classic Child-Langmuir limit  Increased thrust per [kg, m3]  (future) Alternative plasma generation method  Lower power requirements  (new) Alternative fuel storage  Lower complexity for gas-based thrusters
  • 4.
    Mission – TubeSatStandard 127mm tall 500 grams + 250 grams payload Images: Interorbital Systems
  • 5.
    Mission – TubeSatOrbit  310 km polar sun-synchronous orbit  Decaying, 3-12 weeks  90.7 minute orbit period  Launch by Interorbital Systems interorbital.com Image: Interorbital Systems
  • 6.
    Mission - Thermal  Average temperature, °C PCB Material Metal Strips Hot Case Cold Case Green PCB Aluminum, polished 95 -7 Green PCB Aluminum, anodized 68 -18 White PCB Polished copper 89 -7 White PCB Carbon black paint 84 1 White PCB Aluminum, polished 84 -19 White PCB 3M Black Velvet paint 83 1 White PCB Anodized black metal 81 -1 White PCB Gray paint 77 -6 White PCB Aluminum, anodized 57 -28
  • 7.
    ConOps – LaunchOperations  Wait  Launch  Coast  Release  Wake  Initialize
  • 8.
    ConOps – OrbitOperations  Safe  Engine baseline experiments  Engine effect experiments  Sensor experiments  Mechanical experiments  Energy gathering  Communication relay  Status reporting
  • 9.
    ConOps – Endof Mission Ops  Orbit decay  Reentry
  • 10.
    Technology - Communications Main AX25 CPU Decoder MX614 BasicX 24 PIC Transceiver 433MHz band 100mW AX25 Radiometrix Encoder PIC Amplifier 500mW Radiometrix
  • 11.
  • 12.
    Technology - Solar  48 solar cells 8 strips of 6
  • 13.
    Technology - Solar Flat/Bullet Radial 0.75 Watt avg. 0.75 Watt avg. on sun side on sun side Sun Seeker 1.18 Watt avg. on sun side
  • 14.
    Technology - Power Li-Ion Battery 3.7V Diodes 5200mAh Step-Up 8 Current Voltage Deployment Comm. Voltage Sensors Regulator Switches Board Converter 4.2V 5.7V Engine Board 8 Channel CPU ADC Board SPI
  • 15.
    Technology - Microprocessor  BasicX-24  I2C interface  IMU  Flash memory  SPI Solar ADC Images: http://basicx.com/
  • 16.
    Technology - Microprocessor  SEU current sensor  Shielding? Image: http://www.aero.org/publications/crosslink/winter2000/03.html
  • 17.
    Technology - Engine  Electrostatic  Child-Langmuir limit to fuel flow  Fuel flow limit to Thrust density  Use lasers to get past classic limits  Low thrust confuses sensors
  • 18.
    Technology - Fuel  Nitrous oxide cylinder  Lotsof fuel  Not ConOps friendly  Closed cell foam  Easy storage – ConOps  Semi-untested in space  Pulsed Plasma Thruster  Wide variety of fuel species  Energy intensive Overview of PPT operation. (1) Energy storage unit. (2) Ignitor. (3) Fuel rod. (4) Plasma acceleration Credit: NASA Images: http://www.lelandltd.com/mini_cartridges.htm http://www.nasa.gov/centers/glenn/about/fs23grc.html
  • 19.
    Technology – AttitudeSensing  9 DOF  HMC5883L magnetometer  ADXL345 accelerometer  ITG-3200 gyro  I2C interface  1.0 gram  Manual correction for http://www.sparkfun.com/products/10183 drift and noise required.
  • 20.
    Technology – AttitudeSensing  9 DOF & Temperature  Kalman filter 1.3 grams 45mA @ 5V 0.225 W Open question: Will Kalman filter out our engine’s effects? http://tech.yostengineering.com/3-space-sensor/product-family/embedded
  • 21.
    Technology – AttitudeControl  Active Magnetorquer  High Power  High Price Image: ISIS Magnetorqer, http://www.cubesatshop.com
  • 22.
    Technology – AttitudeControl  Passive magnetic attitude control  Permanent magnet  Hysteresis rods - Slow convergence - Large fraction of payload space for rods Images: http://www-personal.umich.edu/~mjregan/MCubed/Pages/O&C.html http://cosmiac.ece.unm.edu
  • 23.
    Technology – AttitudeControl  Piezoelectric Energy Harvesting  Kinetic and spring energy to electrical energy - New approach - Dampens vibration - Dampens rotational acceleration using lever arms Images: http://piezo.com/prodproto4EHkit.html
  • 24.
    Amateur Radio Tie-Ins  Store and forward message(s)  Compressed Sensing telemetry  AX.25 Relays  Other ideas?!
  • 25.
    Wes Faler wes.faler@gmail.com Don Smith FRETS1 Satellite frets1.com

Editor's Notes

  • #2 Skills, $8k, X-Prize, KickSat