The document presents a pre-feasibility study for establishing a steel rolling mill in Anwerabad Sanawan with an annual production capacity of 24960 tons. The proposed mill would produce round bars and merchant steel. Total project cost is estimated at Rs. 2.658 million. Key assumptions include a 5 month construction period, 330 working days per year, and capacity utilization growing from 55% in the first year to 85% over time. The study finds that the project would be financially viable based on estimated sales prices and production costs.
TMT Steel Bar (Saria/Rod) Manufacturing Industry. Production of TMT Rebars (Reinforced Bars), TMT Rods. TMT Steel
TMT bars or Thermo-Mechanically Treated bars are high-strength reinforcement bars having a tough outer core and a soft inner core. Thermo-Mechanically Treated bars or TMT bars are widely used for different construction projects. Made from high strength steel, TMT bars possess several qualities that make them the most preferred material for various construction projects.
With a unique metallurgical process that combines work hardening along with heat-treatment to create robust and high strength bars from low-carbon steel, TMT bars have a great demand.
See more
https://goo.gl/DEzMSW
https://goo.gl/CK36eB
https://goo.gl/z7pquN
Contact us:
Niir Project Consultancy Services
An ISO 9001:2015 Company
106-E, Kamla Nagar, Opp. Spark Mall,
New Delhi-110007, India.
Email: npcs.ei@gmail.com , info@entrepreneurindia.co
Tel: +91-11-23843955, 23845654, 23845886, 8800733955
Mobile: +91-9811043595
Website: www.entrepreneurindia.co , www.niir.org
Tags
#TMT_Bars_Manufacturing_Process, TMT Bar Manufacturing, TMT Bar Manufacturing Business in India, #What_is_the_Manufacturing_Process_of_TMT_Steel_bars? #TMT_Bars_Manufacturing_Plant, TMT Bars Manufacturing Process Pdf, TMT Bar Manufacturing Process PPT, TMT Bars Manufacturing Plant Cost, TMT Bar Manufacturing Process Flow Chart, TMT Bar Production in India, TMT Bars Manufacture, TMT Bars, #Thermo_Mechanically_Treated_(TMT)_Bars, TMT Steel Rods, Steel Bars, Steel TMT, TMT Saria Manufacture, TMT Steel Bar Manufacture, Thermo Mechanically Treated Bars, TMT Saria, Steel Bar Manufacture, #TMT_Saria_&_Steel_Bar_Manufacture, Production of TMT Rebars, TMT Rebar Production, Steel Bar Production, TMT Steel Bars Manufacturing Industry, TMT Bars Manufacture in India, #How_to_Start_TMT_Bar_Manufacturing_Business, Setting up TMT Bars Manufacturing Unit, Project Report for Setting Up TMT Bars Manufacturing Unit, Production Unit of TMT Bars, Manufacturing of TMT Bars, #Project_Report_on_TMT_Bars_Pdf, TMT Bars Manufacturing Plant Cost In India, TMT Bars (Sariya) Manufacturing Plant, Building Material, Project Report on TMT Bar Manufacturing Industry, Detailed Project Report on TMT Bar Production, #Project_Report_on_TMT_Bar_Production, Pre-Investment Feasibility Study on TMT Bars (Sariya) Manufacturing, Techno-Economic feasibility study on TMT Steel Bars Manufacturing Industry, Feasibility report on TMT Steel Bars Manufacturing Industry, #Free_Project_Profile_on_TMT_Bar_Production, Project profile on TMT Steel Bars Manufacturing Industry, Download free project profile on TMT Bars (Sariya) Manufacturing, TMT Steel Bars Manufacturing Process, TMT Bar Production, #TMT_Bar_Industry, TMT Bars Rolling Mill
TMT Bar manufacturing process is a critical application to understand. This presentation will help to understand the manufacturing process that stated in the graphical form.
This document discusses plans to establish an integrated steel plant in Bangladesh. Key points:
- The company will produce 63,000 metric tons per year of TMT rebar from billets, and have a 4 MW captive power plant.
- Billets will be sourced from suppliers in India, Vietnam, and Pakistan to take advantage of lower transportation costs.
- There is significant demand for steel products in the target sales regions of Dhaka, Rajshahi, Barisal, Khulna, Comilla and Rangpur.
- The project is estimated to cost 1,150 crore taka and will be funded through promoter contribution, an IPO, and loans. Phase
This document provides information about the wire rod mill and bar mill at a steel plant, including:
- The wire rod mill has a capacity of 550,000 tons per year and can produce wire rod sizes from 5.5 to 22 mm. It is equipped with a 150 ton per hour walking beam reheat furnace.
- The bar mill has a capacity of 900,000 tons per year and can produce bar sizes from 8 to 50 mm. It is equipped with a 160 ton per hour walking beam reheat furnace.
- Both mills have multi-stand blocks for rolling, laying heads to form coils, and cooling beds. The document includes layout diagrams and details of the key equipment for each mill
various types of steel basically low carbon steels and alloy steels and how the alloying elements alter the various properties of steels , a detailed study & analysis
This presentation discusses TMT bars and their grades. TMT bars are steel bars manufactured through a thermo-mechanical treatment process that combines mechanical and thermal processes. There are four main grades of TMT bars used in India - Fe-415, Fe-500, Fe-550, and Fe-600i - which indicate the level of stress required to deform the bars. Each grade has different properties making it suitable for different construction applications, such as Fe-415 being used in earthquake-prone areas and Fe-600i for large constructions. The presentation explains the properties, applications, and manufacturing criteria of the different TMT bar grades.
Rolling is a metal forming process where metal stock is passed through one or more pairs of rolls to reduce the thickness and increase the length. There are two main types:
1) Hot rolling is performed above the metal's recrystallization temperature for lower pressure and improved ductility. It produces coarse grains and no residual stresses.
2) Cold rolling is performed below the recrystallization temperature, requiring higher pressures but improving dimensions, finish and strength through residual stresses and elongated grains.
Rolling mills are classified by the number of rolls used, including two-high, three-high, four-high and cluster/sendzimir mills. Continuous mills use multiple stands to continuously roll sheet metal.
This document provides an overview for setting up a TMT bars manufacturing unit. Some key points:
- The unit will be located in Ahmedabad, Gujarat with an installed capacity of 1 lakh tonnes per year.
- TMT bars are superior to mild steel and TOR steel due to higher strength, ductility, corrosion resistance from thermo-mechanical treatment.
- The manufacturing process involves rolling, quenching and tempering to create strong outer and ductile inner layers.
- Raw materials will be sourced locally from mills in Gujarat and ports.
- The Ahmedabad location provides access to the large Gujarat market for TMT bars, estimated at
TMT Steel Bar (Saria/Rod) Manufacturing Industry. Production of TMT Rebars (Reinforced Bars), TMT Rods. TMT Steel
TMT bars or Thermo-Mechanically Treated bars are high-strength reinforcement bars having a tough outer core and a soft inner core. Thermo-Mechanically Treated bars or TMT bars are widely used for different construction projects. Made from high strength steel, TMT bars possess several qualities that make them the most preferred material for various construction projects.
With a unique metallurgical process that combines work hardening along with heat-treatment to create robust and high strength bars from low-carbon steel, TMT bars have a great demand.
See more
https://goo.gl/DEzMSW
https://goo.gl/CK36eB
https://goo.gl/z7pquN
Contact us:
Niir Project Consultancy Services
An ISO 9001:2015 Company
106-E, Kamla Nagar, Opp. Spark Mall,
New Delhi-110007, India.
Email: npcs.ei@gmail.com , info@entrepreneurindia.co
Tel: +91-11-23843955, 23845654, 23845886, 8800733955
Mobile: +91-9811043595
Website: www.entrepreneurindia.co , www.niir.org
Tags
#TMT_Bars_Manufacturing_Process, TMT Bar Manufacturing, TMT Bar Manufacturing Business in India, #What_is_the_Manufacturing_Process_of_TMT_Steel_bars? #TMT_Bars_Manufacturing_Plant, TMT Bars Manufacturing Process Pdf, TMT Bar Manufacturing Process PPT, TMT Bars Manufacturing Plant Cost, TMT Bar Manufacturing Process Flow Chart, TMT Bar Production in India, TMT Bars Manufacture, TMT Bars, #Thermo_Mechanically_Treated_(TMT)_Bars, TMT Steel Rods, Steel Bars, Steel TMT, TMT Saria Manufacture, TMT Steel Bar Manufacture, Thermo Mechanically Treated Bars, TMT Saria, Steel Bar Manufacture, #TMT_Saria_&_Steel_Bar_Manufacture, Production of TMT Rebars, TMT Rebar Production, Steel Bar Production, TMT Steel Bars Manufacturing Industry, TMT Bars Manufacture in India, #How_to_Start_TMT_Bar_Manufacturing_Business, Setting up TMT Bars Manufacturing Unit, Project Report for Setting Up TMT Bars Manufacturing Unit, Production Unit of TMT Bars, Manufacturing of TMT Bars, #Project_Report_on_TMT_Bars_Pdf, TMT Bars Manufacturing Plant Cost In India, TMT Bars (Sariya) Manufacturing Plant, Building Material, Project Report on TMT Bar Manufacturing Industry, Detailed Project Report on TMT Bar Production, #Project_Report_on_TMT_Bar_Production, Pre-Investment Feasibility Study on TMT Bars (Sariya) Manufacturing, Techno-Economic feasibility study on TMT Steel Bars Manufacturing Industry, Feasibility report on TMT Steel Bars Manufacturing Industry, #Free_Project_Profile_on_TMT_Bar_Production, Project profile on TMT Steel Bars Manufacturing Industry, Download free project profile on TMT Bars (Sariya) Manufacturing, TMT Steel Bars Manufacturing Process, TMT Bar Production, #TMT_Bar_Industry, TMT Bars Rolling Mill
TMT Bar manufacturing process is a critical application to understand. This presentation will help to understand the manufacturing process that stated in the graphical form.
This document discusses plans to establish an integrated steel plant in Bangladesh. Key points:
- The company will produce 63,000 metric tons per year of TMT rebar from billets, and have a 4 MW captive power plant.
- Billets will be sourced from suppliers in India, Vietnam, and Pakistan to take advantage of lower transportation costs.
- There is significant demand for steel products in the target sales regions of Dhaka, Rajshahi, Barisal, Khulna, Comilla and Rangpur.
- The project is estimated to cost 1,150 crore taka and will be funded through promoter contribution, an IPO, and loans. Phase
This document provides information about the wire rod mill and bar mill at a steel plant, including:
- The wire rod mill has a capacity of 550,000 tons per year and can produce wire rod sizes from 5.5 to 22 mm. It is equipped with a 150 ton per hour walking beam reheat furnace.
- The bar mill has a capacity of 900,000 tons per year and can produce bar sizes from 8 to 50 mm. It is equipped with a 160 ton per hour walking beam reheat furnace.
- Both mills have multi-stand blocks for rolling, laying heads to form coils, and cooling beds. The document includes layout diagrams and details of the key equipment for each mill
various types of steel basically low carbon steels and alloy steels and how the alloying elements alter the various properties of steels , a detailed study & analysis
This presentation discusses TMT bars and their grades. TMT bars are steel bars manufactured through a thermo-mechanical treatment process that combines mechanical and thermal processes. There are four main grades of TMT bars used in India - Fe-415, Fe-500, Fe-550, and Fe-600i - which indicate the level of stress required to deform the bars. Each grade has different properties making it suitable for different construction applications, such as Fe-415 being used in earthquake-prone areas and Fe-600i for large constructions. The presentation explains the properties, applications, and manufacturing criteria of the different TMT bar grades.
Rolling is a metal forming process where metal stock is passed through one or more pairs of rolls to reduce the thickness and increase the length. There are two main types:
1) Hot rolling is performed above the metal's recrystallization temperature for lower pressure and improved ductility. It produces coarse grains and no residual stresses.
2) Cold rolling is performed below the recrystallization temperature, requiring higher pressures but improving dimensions, finish and strength through residual stresses and elongated grains.
Rolling mills are classified by the number of rolls used, including two-high, three-high, four-high and cluster/sendzimir mills. Continuous mills use multiple stands to continuously roll sheet metal.
This document provides an overview for setting up a TMT bars manufacturing unit. Some key points:
- The unit will be located in Ahmedabad, Gujarat with an installed capacity of 1 lakh tonnes per year.
- TMT bars are superior to mild steel and TOR steel due to higher strength, ductility, corrosion resistance from thermo-mechanical treatment.
- The manufacturing process involves rolling, quenching and tempering to create strong outer and ductile inner layers.
- Raw materials will be sourced locally from mills in Gujarat and ports.
- The Ahmedabad location provides access to the large Gujarat market for TMT bars, estimated at
PPT on fully study about DIE CASTING by M.M.RAFIK.M.M. RAFIK
In this presentation following parameters like Introduction,
History of casting,
Types of Die casting,
Types of Dies are used in Die casting.
Possible Defects in Die casting.
Minimum recommended wall thickness.
Design Rules in Die casting.
Advantages & Disadvantages of die casting.
covered by M.M.RAFIK.
Shell and tube heat exchangers are widely used to transfer heat in industrial processes. They have tubes that carry one fluid inside the shell, which carries another fluid on the outside of the tubes. This allows for large heat transfer in a compact design. There are two main types - smaller designs under 12" in diameter used for applications like cooling liquids and larger designs over 10" diameter often built to standards to allow interchangeability. Key components include tubes attached to tube sheets in the shell, with ports for the inlet and outlet fluids to enter and exit separately.
The document discusses the rolling process used in mechanical engineering. It begins with introductions and terminology for rolling. It then covers classifications of rolling mills like two high, three high, and four high mills. The types of rolling processes discussed include conventional, transverse, shaped, ring, powder, and thread rolling. Hot and cold rolling are also covered. Key aspects of the rolling process like roll bite condition and common rolling defects are defined. The document concludes with potential problems in rolling and sample multiple choice questions.
Sheet metal working involves forming metal into thin, flat pieces that can be cut and bent into various shapes. Common materials for sheet metal include steel, aluminum, brass, and copper. Sheet metal has many applications and can be formed through processes like cutting, bending, drawing, and joining. Thickness of sheet metal is measured by gauge, with higher gauges being thinner.
This document provides an overview of various metal forming processes taught in a Manufacturing Technology II course. It discusses processes like rolling, forging, extrusion, drawing, bending, and high-energy rate forming. For each process, it describes the basic mechanics, advantages, disadvantages, applications, and defects. It also defines key terms like hot working, cold working, and gives examples of specific processes like wire drawing, tube drawing, and thread rolling. Overall, the document serves as teaching material covering essential information on different metal forming techniques.
Metal casting involves pouring liquid metal into a mold to produce parts of a desired shape. The key steps are melting metal to create a liquid, pouring it into a mold to achieve a solid shape as it cools and extracts heat, and then removing the solidified part from the mold. The quality of castings depends on factors like the flow of molten metal into the mold, the solidification and cooling process, and the type of mold material used. Common casting methods include sand casting, die casting, and investment casting.
This document provides an overview of forging processes and principles. It discusses various forging operations like smith forging, hammer forging, press forging, and roll forging. It also covers forging classification based on temperature (hot, warm, cold forging) and die arrangement (open, closed die forging). Common forging defects and applications in industries like automotive and aerospace are summarized.
Continuous casting is a steelmaking process where liquid steel is solidified into a semi-finished billet, bloom, or slab. In this process, liquid steel flows from a ladle into a water-cooled copper mold. As the steel exits the mold, it begins to solidify on the surface while the core remains liquid. The semi-solid steel strand is then cooled further through water sprays to fully solidify it into the desired cross-section. The continuous casting process allows for higher productivity and quality than traditional ingot casting.
The document discusses various metal joining processes, focusing on welding. It describes different types of welding processes, including arc welding, gas welding, resistance welding, and solid state welding. For arc welding processes specifically, it explains gas metal arc welding (MIG), shielded metal arc welding (SMAW), submerged arc welding (SAW), and the consumable electrodes, shielding gases, and power sources used.
JSW- Steel Plant -Operation process -TMT Niraj Kumar
JSW Steel Ltd is one of India's leading steel manufacturers with a capacity of 18 MTPA. It operates plants across India and has global operations including a plate and pipe mill in the US. JSW uses various processes in its production including beneficiation, pelletizing, sintering, blast furnaces, and converter processes. It has implemented technologies like Corex and Morgan systems to produce high quality steel in an environmentally friendly manner while achieving strength, ductility, weldability, and corrosion resistance. JSW works with automation partners like Danieli, ABB and uses systems like Roll@xA Optimize to efficiently plan production and optimize quality and throughput.
SINOM GROUP CO., LTD. is one of the largest manufacturer of copper mould tube in China. Based on customers requirement, we design, manufacture and install the square copper mould tube, round copper mould tube, beam blank, rectangular copper mould tube, diamond type, non-standard type etc.
This document provides information about the Foundry Engineering course taught by Dr. Ather Ibrahim. It lists recommended textbooks and covers topics like traditional manufacturing processes, casting processes, casting methods, solidification, fluidity, and factors that affect metal flow in molds. The key concepts covered are the casting process, types of foundries and castings, advantages and limitations of casting, and how properties of molten metal and the mold material impact solidification and fluidity.
The document discusses the CO2 casting process. In this process, CO2 gas is used to harden sand molds. When CO2 gas comes into contact with sodium silicate in the sand mixture, it forms a stiff gel that strengthens the mold. The CO2 is forced into the packed mold at pressure. This process produces dimensionally accurate castings with a fine surface finish more quickly than green sand casting. However, it is not as economical. The molds also cannot be easily reclaimed.
This document summarizes the metal rolling process. It describes how rolling is used to plastically deform metal by passing it between rolls, providing close control of the final product dimensions. It defines various semi-finished products produced from rolling like billets, blooms, slabs, plates, sheets, and strips based on their cross-sectional area and thickness. It also describes hot rolling and cold rolling processes, their applications and equipment used.
Forging processes involve shaping metals by applying compressive forces. There are four main types: hammer/drop forging uses gravity impacts, press forging uses hydraulic or mechanical presses, and open-die and closed-die forging differ in whether dies fully contain the metal. Forging increases strength by working the metal and altering its microstructure. Proper die and process design are needed to control metal flow, fill dies completely, and minimize flash and defects. Die materials must withstand thermal and mechanical stresses, while coatings can extend die life.
This document discusses different types of cutting tool materials and their properties. It covers seven main types of toolbit materials including high-speed steel, cast alloys, cemented carbides, ceramics, cermets, cubic boron nitride and polycrystalline diamond. The key properties for cutting tools are hardness, wear resistance, shock resistance, shape/configuration. Cemented carbides are widely used and offer high hardness, wear resistance and can operate at high speeds without losing sharpness. Coatings like titanium carbide and nitride and aluminum oxide are used to improve wear resistance at different speeds. Tool geometry including side relief, side clearance, rake angles and nose radius are also covered.
This document does not provide any clear information that can be summarized in 3 sentences or less. The document contains only blank lines without any words, sentences, or meaningful content that could be abstracted and summarized.
This document discusses the calculation of pipe wall thickness for pressure applications. It begins with an introduction to different pipe types and materials. It then explains that pipe wall thickness is designated by schedules or weight, and provides the equation to calculate thickness based on internal pressure, outer diameter, and allowable stress. The document outlines two methods for calculating thickness: line rating condition for individual lines, and flange rating condition to make procurement more economical. Corrosion allowance and mill tolerance must be added to the required thickness. Minimum thicknesses are provided for carbon steel and stainless steel pipes.
TMT steel is a type of reinforced steel used in concrete structures that undergoes a thermo-mechanical treatment process. This process integrates work hardening and heat treatment into a single step, resulting in bars with excellent corrosion resistance that do not require cold twisting. TMT steel is commonly used in bridges, buildings, dams, and other concrete structures. It has a carbon content of 0.3%, sulfur content of 0.05%, and manganese content of 0.5-1.2%, along with other properties that make it well-suited for concrete reinforcement.
Control of Cooling in Continuous Casting of Thin Steel SlabsBishoy Saeed
This document discusses the development of a digital control system for the secondary cooling process in continuous casting machines used in steel plants. Maintaining the desired temperature is important for optimizing steel quality, as over 96% of steel produced in the US goes through continuous casting. The control system aims to address issues like cracks caused by temperature variations during cooling by setting optimal spray water flow rates, as conventional feedback control cannot rely on temperature sensors. Mathematical models are being developed to predict factors like shell thickness, temperature distribution, and metallurgical length to help with control.
Rolling is a metal forming process that uses rolls to reduce the thickness and increase the length of metal workpieces. It can be done hot or cold. Hot rolling occurs above the metal's recrystallization temperature and results in a more uniform structure, while cold rolling occurs at room temperature and produces closer tolerances and a better surface finish. The document defines various products of rolling like billets, blooms, slabs, plates, sheets and strips based on their dimensions. It also describes different types of rolling processes like continuous, transverse, shape, ring and thread rolling as well as the types of mills used like two-high, three-high and four-high mills.
This document is a project report submitted by Anupam Saha, a second year PGDM student at Calcutta Business School, on their summer internship project with Tata Steel. The report assesses the market for Tata Tiscon footings in Ranchi. It includes certificates of completion from Tata Steel and originality from the guide. It then acknowledges those who supported the project and provides an executive summary of the key findings. The body of the report will analyze Tata Steel and its products, the research methodology used, data collected, and recommendations.
PPT on fully study about DIE CASTING by M.M.RAFIK.M.M. RAFIK
In this presentation following parameters like Introduction,
History of casting,
Types of Die casting,
Types of Dies are used in Die casting.
Possible Defects in Die casting.
Minimum recommended wall thickness.
Design Rules in Die casting.
Advantages & Disadvantages of die casting.
covered by M.M.RAFIK.
Shell and tube heat exchangers are widely used to transfer heat in industrial processes. They have tubes that carry one fluid inside the shell, which carries another fluid on the outside of the tubes. This allows for large heat transfer in a compact design. There are two main types - smaller designs under 12" in diameter used for applications like cooling liquids and larger designs over 10" diameter often built to standards to allow interchangeability. Key components include tubes attached to tube sheets in the shell, with ports for the inlet and outlet fluids to enter and exit separately.
The document discusses the rolling process used in mechanical engineering. It begins with introductions and terminology for rolling. It then covers classifications of rolling mills like two high, three high, and four high mills. The types of rolling processes discussed include conventional, transverse, shaped, ring, powder, and thread rolling. Hot and cold rolling are also covered. Key aspects of the rolling process like roll bite condition and common rolling defects are defined. The document concludes with potential problems in rolling and sample multiple choice questions.
Sheet metal working involves forming metal into thin, flat pieces that can be cut and bent into various shapes. Common materials for sheet metal include steel, aluminum, brass, and copper. Sheet metal has many applications and can be formed through processes like cutting, bending, drawing, and joining. Thickness of sheet metal is measured by gauge, with higher gauges being thinner.
This document provides an overview of various metal forming processes taught in a Manufacturing Technology II course. It discusses processes like rolling, forging, extrusion, drawing, bending, and high-energy rate forming. For each process, it describes the basic mechanics, advantages, disadvantages, applications, and defects. It also defines key terms like hot working, cold working, and gives examples of specific processes like wire drawing, tube drawing, and thread rolling. Overall, the document serves as teaching material covering essential information on different metal forming techniques.
Metal casting involves pouring liquid metal into a mold to produce parts of a desired shape. The key steps are melting metal to create a liquid, pouring it into a mold to achieve a solid shape as it cools and extracts heat, and then removing the solidified part from the mold. The quality of castings depends on factors like the flow of molten metal into the mold, the solidification and cooling process, and the type of mold material used. Common casting methods include sand casting, die casting, and investment casting.
This document provides an overview of forging processes and principles. It discusses various forging operations like smith forging, hammer forging, press forging, and roll forging. It also covers forging classification based on temperature (hot, warm, cold forging) and die arrangement (open, closed die forging). Common forging defects and applications in industries like automotive and aerospace are summarized.
Continuous casting is a steelmaking process where liquid steel is solidified into a semi-finished billet, bloom, or slab. In this process, liquid steel flows from a ladle into a water-cooled copper mold. As the steel exits the mold, it begins to solidify on the surface while the core remains liquid. The semi-solid steel strand is then cooled further through water sprays to fully solidify it into the desired cross-section. The continuous casting process allows for higher productivity and quality than traditional ingot casting.
The document discusses various metal joining processes, focusing on welding. It describes different types of welding processes, including arc welding, gas welding, resistance welding, and solid state welding. For arc welding processes specifically, it explains gas metal arc welding (MIG), shielded metal arc welding (SMAW), submerged arc welding (SAW), and the consumable electrodes, shielding gases, and power sources used.
JSW- Steel Plant -Operation process -TMT Niraj Kumar
JSW Steel Ltd is one of India's leading steel manufacturers with a capacity of 18 MTPA. It operates plants across India and has global operations including a plate and pipe mill in the US. JSW uses various processes in its production including beneficiation, pelletizing, sintering, blast furnaces, and converter processes. It has implemented technologies like Corex and Morgan systems to produce high quality steel in an environmentally friendly manner while achieving strength, ductility, weldability, and corrosion resistance. JSW works with automation partners like Danieli, ABB and uses systems like Roll@xA Optimize to efficiently plan production and optimize quality and throughput.
SINOM GROUP CO., LTD. is one of the largest manufacturer of copper mould tube in China. Based on customers requirement, we design, manufacture and install the square copper mould tube, round copper mould tube, beam blank, rectangular copper mould tube, diamond type, non-standard type etc.
This document provides information about the Foundry Engineering course taught by Dr. Ather Ibrahim. It lists recommended textbooks and covers topics like traditional manufacturing processes, casting processes, casting methods, solidification, fluidity, and factors that affect metal flow in molds. The key concepts covered are the casting process, types of foundries and castings, advantages and limitations of casting, and how properties of molten metal and the mold material impact solidification and fluidity.
The document discusses the CO2 casting process. In this process, CO2 gas is used to harden sand molds. When CO2 gas comes into contact with sodium silicate in the sand mixture, it forms a stiff gel that strengthens the mold. The CO2 is forced into the packed mold at pressure. This process produces dimensionally accurate castings with a fine surface finish more quickly than green sand casting. However, it is not as economical. The molds also cannot be easily reclaimed.
This document summarizes the metal rolling process. It describes how rolling is used to plastically deform metal by passing it between rolls, providing close control of the final product dimensions. It defines various semi-finished products produced from rolling like billets, blooms, slabs, plates, sheets, and strips based on their cross-sectional area and thickness. It also describes hot rolling and cold rolling processes, their applications and equipment used.
Forging processes involve shaping metals by applying compressive forces. There are four main types: hammer/drop forging uses gravity impacts, press forging uses hydraulic or mechanical presses, and open-die and closed-die forging differ in whether dies fully contain the metal. Forging increases strength by working the metal and altering its microstructure. Proper die and process design are needed to control metal flow, fill dies completely, and minimize flash and defects. Die materials must withstand thermal and mechanical stresses, while coatings can extend die life.
This document discusses different types of cutting tool materials and their properties. It covers seven main types of toolbit materials including high-speed steel, cast alloys, cemented carbides, ceramics, cermets, cubic boron nitride and polycrystalline diamond. The key properties for cutting tools are hardness, wear resistance, shock resistance, shape/configuration. Cemented carbides are widely used and offer high hardness, wear resistance and can operate at high speeds without losing sharpness. Coatings like titanium carbide and nitride and aluminum oxide are used to improve wear resistance at different speeds. Tool geometry including side relief, side clearance, rake angles and nose radius are also covered.
This document does not provide any clear information that can be summarized in 3 sentences or less. The document contains only blank lines without any words, sentences, or meaningful content that could be abstracted and summarized.
This document discusses the calculation of pipe wall thickness for pressure applications. It begins with an introduction to different pipe types and materials. It then explains that pipe wall thickness is designated by schedules or weight, and provides the equation to calculate thickness based on internal pressure, outer diameter, and allowable stress. The document outlines two methods for calculating thickness: line rating condition for individual lines, and flange rating condition to make procurement more economical. Corrosion allowance and mill tolerance must be added to the required thickness. Minimum thicknesses are provided for carbon steel and stainless steel pipes.
TMT steel is a type of reinforced steel used in concrete structures that undergoes a thermo-mechanical treatment process. This process integrates work hardening and heat treatment into a single step, resulting in bars with excellent corrosion resistance that do not require cold twisting. TMT steel is commonly used in bridges, buildings, dams, and other concrete structures. It has a carbon content of 0.3%, sulfur content of 0.05%, and manganese content of 0.5-1.2%, along with other properties that make it well-suited for concrete reinforcement.
Control of Cooling in Continuous Casting of Thin Steel SlabsBishoy Saeed
This document discusses the development of a digital control system for the secondary cooling process in continuous casting machines used in steel plants. Maintaining the desired temperature is important for optimizing steel quality, as over 96% of steel produced in the US goes through continuous casting. The control system aims to address issues like cracks caused by temperature variations during cooling by setting optimal spray water flow rates, as conventional feedback control cannot rely on temperature sensors. Mathematical models are being developed to predict factors like shell thickness, temperature distribution, and metallurgical length to help with control.
Rolling is a metal forming process that uses rolls to reduce the thickness and increase the length of metal workpieces. It can be done hot or cold. Hot rolling occurs above the metal's recrystallization temperature and results in a more uniform structure, while cold rolling occurs at room temperature and produces closer tolerances and a better surface finish. The document defines various products of rolling like billets, blooms, slabs, plates, sheets and strips based on their dimensions. It also describes different types of rolling processes like continuous, transverse, shape, ring and thread rolling as well as the types of mills used like two-high, three-high and four-high mills.
This document is a project report submitted by Anupam Saha, a second year PGDM student at Calcutta Business School, on their summer internship project with Tata Steel. The report assesses the market for Tata Tiscon footings in Ranchi. It includes certificates of completion from Tata Steel and originality from the guide. It then acknowledges those who supported the project and provides an executive summary of the key findings. The body of the report will analyze Tata Steel and its products, the research methodology used, data collected, and recommendations.
The document discusses the steel industry in India. It provides an introduction to the steel industry, noting that India is the 8th largest producer of crude steel globally. It then discusses the market scenario for steel in India, highlighting increasing consumption. The document also discusses the global steel scenario, major players in the Indian steel industry like SAIL and Tata Steel, pricing strategies, and opportunities for growth in the industry.
International Journal of Engineering Inventions (IJEI) provides a multidisciplinary passage for researchers, managers, professionals, practitioners and students around the globe to publish high quality, peer-reviewed articles on all theoretical and empirical aspects of Engineering and Science.
The peer-reviewed International Journal of Engineering Inventions (IJEI) is started with a mission to encourage contribution to research in Science and Technology. Encourage and motivate researchers in challenging areas of Sciences and Technology.
презентация для инвесторов, ноябрь 2011evraz_company
This corporate presentation provides an overview of EVRAZ, a large, vertically integrated steel and mining company. Some key points:
- EVRAZ is one of the largest steel and mining companies globally, with operations spanning Russia, Europe, North America, and Asia.
- It has low-cost, efficient operations due to vertical integration and a focus on production.
- Financial results for 1H 2011 showed increases in revenue, gross profit, EBITDA, and net profit compared to the prior year period.
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Cost
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1. 1
Pre-Feasibility Study Of
Bar/merchant profiles Hot Rolling Mills
April 24, 2011
2. 2
1. INTRODUCTION TO DOCUMENT PRESENTER
FAROOQ AMIR
Used to visit his father’ s Rolling mills Named” MUSLIM
ROLLING MILLS ,” observed how the Mill was running in 1966,
FAROOQ AMIR than experienced to see the Rolling of steel;
Plain Bars, Deform bars, Tee, Zee, and Channels etc.
In 1972 when he was studying in Engineering Collage he
experienced to design the Reduction Gear and the
Straightening Machine in his Family Rolling Mills, After passing
his engineering in Mechanical Technology he design the Railway
Fish Plate, and started to take interest in making parts of the
Rolling Mills, He took part in launching of a Light Beam Mill in
1975, and many more steel related projects.
In 1977 he joined the Jordan Iron and Steel Industries located
in Awajan Jordan.. There he learned Automation of Rolling
Technology.
Since that he is continuously doing his utmost efforts to
provide his consultant services just to transfer his experienced
technology, with pay or without pay but with sincerity to
promote the Rolling technology to enhance the capacity of
individual to exploit the viable business opportunities in better
way.
Promoter
3. 3
DISCLAIMER
The Purpose and scope of this Information memorandum is to
introduce the subject matter and provide a general idea and
Information on the side area. All the material includes in this
document is based on data/ Information gathered from various
sources and is based on certain assumptions. Although, due care and
diligence has been taken to compile this document, the contain
Information may vary due any change in any of the concerned factors,
and actual results may differ substantially from presented Information.
The presenting source does not assume any liability for any financial or
other loss resulting from this memorandum in consequence of under
taking this activity. Therefore, contents of this memorandum should
not be relied upon for making any decision, Investment or otherwise.
The prospective user of this encouraged to carryout his/her own due
diligence and other gather information he/she consider necessary for
making an informed decision.
The contents of the information memorandum do not bind the
presenting source of this in any legal or other form.
DOCUMENT CONTROL
Document No. PREF- 1
Revision 0
Prepared by Farooq Amir
Approved by
Issue Date April 2011
4. 4
2 PURPOSE OF THE DOCUMENT
The objective of the pre-feasibility study is primarily to facilitate
potential entrepreneurships in project identification for investment.
The project pre-feasibility may from the basis of an important
investment decision and in order to serve this objective; the
document/study covers various aspects of project concept
development, start-up, production, marketing, and finance and
business management.
The document also provides sectoral information, which has some
bearing on the project itself.
This particular pre-feasibility is regarding production of ROUND BARs
and other light section on commercial basis, which comes under
Industrial /Residential construction sector. Before studying the whole
document one must consider following critical aspects, which forms the
basis of any investment decision.
3 CRUCIAL FACTORS & STEPS IN DECISION MAKING FOR
INVESTMENT IN THE PROJECT
Before making any investment decision, it is advisable to evaluate the
associated risk factors by taking into consideration certain key
elements. to Establish Hot Rolling Mills.
Rolling Industries critical factors that should be considered before
launching are described below:
l The market for Bars and others light sections is a growing market,
but offers tough competition.
b Perception / positioning of the New arrival. Usually the top target
market for steel bars follows the perception. If the perception is
positive, the results will be higher sales. The positive perception for
Commercial market for final customers may result from direct
consumer experience, awareness, direct Promotional activities, print
media and TV advertising.
m Distribution is very important for the success of new brand. The
stronger the distribution the more successful will be the new
Industries. The distribution strategy should be designed after a careful
study of the market for going for Regional distribution or for intercity
wide distribution.
w Pre-launch advertising is vital for positive perception of the product,
which will result in higher product acceptance.
w Compliance of the Steel quality standards of International Standards
& Quality
Control Authority and license from the authority.
C Availability of product at A class, B class or C class shops should be
decided before launching the product and availability should be
persistent.
5. 5
3.1 Project Time Lines
S. No Activity Time (months)
1 Civil Works 2
2 Plant order and lay out 3
The construction of civil works has been estimated to be completed in
Two months
And placing mill order lay out and installation is estimated to have a
time period of Three months. The time required for pre-operations is
two month. It also includes pre-launch
Advertisements, on TV and in print media. The project time line may
extend and cut back depending upon the start of activities on parallel
basis or one after an other.
4 PROJECT PROFILE
4.1 Rolling of Round Bar & light sections
The process of Rolling consists of collecting Raw material (Billet or
Bloom) from a suitable source which we have. Pre-heating, Roughing,
Finishing, cut to Length, Lab Test for standards conformation,
Bundling.
A process for the production of Steel bars in south Punjab, was the
Thought the CHAIRMAN OF SHIEKHO SUGAR MR. SHIEKH ANIS. in
Anwer abad Sanawan. It is very simple process consisting of 250 mm
Diameter Rolls Three Hi, Six stands Mill This Mill will produce Deform,
Bar/light section from R.B 10mm to R,B. 25mm.
The Thought of honorable Chairman Mr. Anis considered being the
right decision in right time as steel rolling ground of south Punjab is
free to play long short but with brilliant business strategy.
6. 6
List of Renowned Steel merchants and traders in Multan are as follows;
4.2 Opportunity Rationale
The market for the Rolling mills has been showing a mushroom growth trend
over the last few years. The south Punjab market is very small on comparing
to upper Punjab and was estimated at 135000 Tons per year (Mixed sales of
different sizes) of Round bars only and estimated 81000 Ton, per year sale of
mostly were of round bar 10,12,and 16 sizes. in 2009-2010
Though the international slump affects the Pakistan market and the market
of Multan too, even that the consumption of the steel is a need as no one is
manufacturing locally. Last years shown more growth and the market has
been estimated to grow by 8000 ton more the per capita consumption is
assumed 0.0000066 ton. The annual growth rate of the steel assumed
0.17% according to the market survey on Internet in South Punjab. Where
as there are the chances of expand the marketing circle to North of Sind and
west Baluchistan.
4.3 Project Brief
This proposed project presents an investment opportunity for establishing a
steel Re-Rolling Mills
for providing as per demand products. The proposed product line will consist
Round Bars Deformed/ Plain Low and Hi carbon
1. Dia 8, mm
2. Dia 10mm
3. Dia 12mm
4. Dia 14mm
5. Dia 16mm
6. Dia 20mm
7. Dia 25mm
Merchant Steel
1. Angles
2. Squares
3. Tee
4. Flat
7. 7
4.4 Project Investment
The total cost of the project has been worked out to be Pak Rs; 26580000
(2.16 milions)
Period of construction is 2 months for civil works and 3 months for
Machinery, Equipment layout and installation.
4.5 Process
Buy scrap
Sorting of scrap
Melt it in melting furnace
Mold the required billet
Transfer to rolling mills
Re-heat the Billet in Re-heating furnace
Roll the required shape on Rolling mills
4.6 Project Capacity Rationale
This study has been made with the focus of Multan, South Punjab
especially Multan market has been facing the Problem of availability of
required sizes and quantity in the market, for example the customer
designed requirement of round bar diameter 25 grade 60,25 ton the
customer could not get that from one single trader. unless the
customer go to Lahore and buy the product by paying extra carriage
charges. When the manufacturers enter in the market than it will be in
position of providing the customers on as per their designed
requirement. And quantity without heavy carriage charges.
4.7 Proposed Product Mix
This feasibility has been developed for Rolling Mill with a capacity of
24960Tons per year. The product mix consists of Round Bars and
merchant steel of different sizes 80% and 20% respectively.
Table: Recommended project Parameters
Capacity Human Technology / Location
Resource Machinery
24960 Tons 05 Office Staff Local + Imported If Anwerabd
per year Production on required Sanawan
contract @Rs
700/ ton
8. 8
4.8 Proposed Business Legal Status
There are three main forms of business: Sole
Proprietorship, Partnership and
Company. An enterprise can be a
proprietorship or a partnership and even it can
be
Registered under company law with corporate
law authority. Although selection
totally depends upon the choices of an
entrepreneur, but this feasibility study has
been based on a private limited company.
9. 9
5. MACHINERY & EQUIPMENT REQUIREMENTS
Most of the Steel Rolling Mills being installed in the country are producing
Steel round bars and light sections. This pre-feasibility study is for Steel Re-
rolling mills based on Six operational section. The details of the machinery
& equipment is as following.
Table: Machinery Details
S,No Machinery Name Quantity Weight
1 Billet Cutting Shear 01 No Need
2 Furnace Pusher 01
3 Re-Heating furnace 01
8ton / hour
4 Ejector 01
5 Roller Tables 12
6 Y. Tables 03
7 Section Transfer plate 02
form
8 Rolling Mills Roll 06
dia.250mm three Hi
stands
9 Pinion gear box 3 hi 01
center 250 mm
10 Fly Wheel 8 ton 01
11 Fly wheel shaft 01
12 Fly Wheel Plumber 02
blocks
13 Reduction Gear 1:3 01
14 Complete Set of Rolls 01
15 Wobblers couplings 40
16 Wobblers Spindles 20
17 Foundation bolts 45
18 Conveyor Rolls 30
19 Electric Motors 10 kw 06
900 RPM
20 Main Motors 700 01
kilowatt 1000 RPM
10. 10
5.1 MACHINERY COST
S.No Name of the Equipments Cost in Pak Rs
1 Mills 16500000
2 Mill Conveyor and plate form 500000
3 Cooling Bed Optional
4 Over Head cranes 10Ton, 01 No 1300000
5 Electric main motors,kw.700,RPM 1000 1500000
01 Nos.
6 Electric cables , light motors and panels 1800000
Total cost; 21600000 (A)
11. 11
6 LAND & BUILDING REQUIREMENTS
For the proposed set up of Steel Rolling Mills, a total area of 5000, sq meters is
Require. This land requirement includes space for the installation of plant, Machinery,
management office, stores, Residence for workers, and for Raw / Finish products.
Table: Covered Are Requirement
S.No Space Requirement Required Area (Sq. Cost in Rs
Meter
1 Mills Hangers expansion 60 ton 4980000 (B)
Total cost with total of A+B = Pak Rs; 26580000
8 PROFIT AND LOSS
Table of profit and loss on the basses of 24960Tons per year.
S.No Heads Expenses in Per Ton Sale Price Difference
Rs / Year Cost, In Pk.Rs In Pk.Rs.
Pk.Rs
1 Raw material 1297920000 52000
2 Burning loss 51916800 2080
3 Fuel cost 93600000 3750
4 Electric 21840000 875
5 Salaries 17472000 700
6 Other 7800000 313
Expenses
7 Taxes 0000000000 000000
8 Total; 1490548800 59718 70000* 10283
*Rate is rising, this rate is for steel bar 40 grade diameter 25mm
For Bar 12.and 10 mm the rate is 71000 per ton
12. 12
9 KEY ASSUMPTIONS
Table: Project Assumptions
Period of construction & machinery 5 Months
Total Covered Area 5000 Square Meter
Projected life of the project 10 Years
Table: Operating Assumptions
No of working days in one year 330
No of working hours in one day 8
Table: Revenue Assumption
Mill Capacity Ton per Day 4-5
Production per year 24960
Ratio of round Bars and merchant steel 80 % , 20 %,
Production of round bar 29952 Ton per year
Production Merchant steel On request
Total annual Production 24960
Sale price of Round bar grade 40 (deformed) Rs70000-71000 per ton
Sale Price of Merchant steel Rs. 76000-78000
Capacity utilization in First year 55 %
Sale price growth rate 15 %
Production capacity utilization growth rate 15 %
Maximum Capacity utilization 85%
Table: Financial Assumption
Debit 60%
Equity 40%
Interest Rate ? ( in Pakistan) 12%
Interest rate on short term debit ? ( in Pakistan ) 16 %
Interest on cash in bank ?
Corporate tax rate ?
Turnover tax rate ?
Dividend rate ?
Required rate of return on equity 25%
Down payment on machinery & Equipment leased ?
Interest rate on machinery ?