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Emulsions
5/2/2024
1
Emulsions
 Heterogeneous systems consisting of at least one
immiscible liquid phase intimately dispersed throughout
a second phase in the form of droplets or globule
 Dispersed particles range in diameter from 0.1 to 100 mm
 At least 2 phases:
 Disperse or internal phase
 Continuous or external phase
 thermodynamically unstable as a result of the excess free
energy associated with the surface of the droplets.
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Types of emulsions
 There are two types of emulsions:
 oil-in-water emulsions(o/w) in which the oil is dispersed
in a water continuous phase
 water-in-oil emulsions(w/o) in which water droplets are
dispersed in an oil continuous phase
 So-called multiple emulsions have been developed with a view
to delaying the release of an active ingredient
 In these types of emulsions three phases are present: the
emulsion has the form W/O/W or O/W/O
 Drug present in the innermost phase must now cross two
phase boundaries to reach the external, continuous phase
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Pharmaceutical Applications
1. Used to deliver drugs that exhibit a low aqueous
solubility
e.g., in o/w emulsions the therapeutic agent is dissolved
in the internal oil phase
2. Used to mask the taste of therapeutic agents, in which
the drug is dissolved in the internal phase of an o/w
emulsion
The external phase may then be formulated to contain
the appropriate sweetening and flavouring agents
3. Enhanced bioavailability of lipophilic drugs
4. Emulsions are employed for total parenteral nutrition
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Disadvantages
 Pharmaceutical emulsions are thermodynamically
unstable
therefore must be formulated to stabilize the emulsion
from separation of the two phases
 Pharmaceutical emulsions may be difficult to
manufacture
 need relatively long technological processes of
manufacturing
 which require the use of proper technological operations
and special technological equipment
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Determination of emulsion type
 The most common are
1. Dilution Test or miscibility tests
 The emulsion will only be miscible with liquids that are
miscible with its continuous phase;
2. Conductivity Test
 Systems with aqueous continuous phases will readily
conduct electricity, whereas systems with oily
continuous phases will not;
3. Dye-Solubility Test
 Water-soluble and oil-soluble dyes are used, one of
which will dissolve in, and color the continuous phase
4. Fluorescence test
 oils give fluorescence under UV light, while water
doesn’t Therefore, O/W emulsion shows spotty pattern
while W/O emulsion fluoresces
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Theories of emulsification
 Several theories have been proposed to explain how
emulsifying agents act in producing the multi-phase
dispersion and in maintaining the stability of the resulting
emulsion
 The most prevalent theories are
 the surface-tension theory
 the oriented-wedge theory, and
 the interfacial film theory
 In reality, none of the emulsion theories can individually
explain the mechanism by which many and varied
emulsifiers promote emulsion formation and stability.
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The surface-tension theory
The force causing each liquid to resist breaking up into
smaller particle is called interfacial tension
 the use of surfactants results in a reduction in the
interfacial tension of the two immiscible liquids
 reducing the repellent force between the liquids and
diminishing each liquid’s attraction for its own molecules
 Thus, surfactants enable large globules to break into
smaller globules, and prevent small globules from
coalescing into larger globules
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The oriented-wedge theory
 proposes that the surfactant forms monomolecular layers
around the droplets of the internal phase of the emulsion
 The theory is based on the assumption that emulsifying
agents orient themselves about and within a liquid relative
to their solubility in that particular liquid
An emulsifying agent, having a greater hydrophilic
character than hydrophobic character, will promote O/W
Conversely, W/O emulsions result with the use of an
emulsifyer that is more hydrophobic than hydrophilic.
 i .e the phase in which the emulsifying agent is more
soluble will become the continuous or external phase of
the emulsion
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The plastic or interfacial film theory
 proposes that emulsifying agent surrounding the droplets
of the internal phase as a thin layer of film adsorbed on
the surface of the drops
The film prevents the contact and coalescing of the
dispersed phase
 the tougher and more flexible the film, the greater the
stability of the emulsion.
 the formation of an oil in water or a water in oil emulsion
depends on the degree of solubility of the emulsifier in
the two phases
with water soluble agents encouraging o/w emulsions &
oil soluble emulsifiers promoting w/o emulsions.
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Emulsifying agents
 The process of coalescence can be reduced to insignificant
levels by the addition of the emulsifying agent or emulsifier.
 The choice of emulsifying agent is frequently critical in
developing a successful emulsion
Desirable Properties
1. It should be surface active and reduce surface tension to
below 10 dynes/cm
2. Be adsorbed quickly around the dispersed drops as a
condensed, non adherent film that will prevent coalescence
3. Impart to the droplets an adequate electrical potential so that
mutual repulsion occurs
4. Increase the viscosity of the emulsion
5. Be effective in a reasonably low concentration
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 Emulsifying agents may be classified in accordance with the
type of film they form at the interface between the two phase
or Mechanism of Action
 Monomolecular Films
 Multimolecular Films
 Solid Particle Films
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Monomolecular Films
 Surface-active agents, which are adsorbed at oil–water
interfaces to form monomolecular films and reduce
interfacial tension
 the droplets are surrounded now by a coherent monolayer
that prevents coalescence between approaching droplets.
 If the emulsifier forming the monolayer is ionized, the
presence of strongly charged and mutually repelling
droplets increases the stability of the system
 With un-ionized, nonionic surface active agents, the
particles may still carry a charge;
 this arises from adsorption of a specific ion or ions from
solution
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Multimolecular Films
 Hydrated lyophilic colloids form multimolecular films
around droplets of dispersed oil
 they do not cause an appreciable lowering in surface tension
 their efficiency depends on their ability to form strong
coherent multimolecular films.
 These act as a coating around the droplets and render them
highly resistant to coalescence, even in the absence of a well
developed surface potential.
 Furthermore, any hydrocolloid not adsorbed at the interface
increases the viscosity of the continuous aqueous phase
 this enhances emulsion stability.
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Solid Particle Films
 Small solid particles that are wetted to some degree by both
aqueous and nonaqueous liquid phases act as emulsifying
agents
 If the particles are too hydrophilic, they remain in the
aqueous phase;
 if too hydrophobic, they are dispersed completely in the
oil phase
 A second requirement is that the particles are small in relation
to the droplets of the dispersed phase
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Figure Types of films formed by emulsifying agents
at the oil–water interface.
Chemical Types
 Emulsifying agents also may be classified in terms of their
chemical structure
 There is some correlation between this classification and that
based on the mechanism of action
 For example, the majority of emulsifiers forming
monomolecular films are synthetic, organic materials.
 Most of the emulsifiers that form multimolecular films are
obtained from natural sources and are organic.
 A third group is composed of solid particles, invariably
inorganic, that form films composed of finely divided solid
particles
 Accordingly, the classification, adopted divides emulsifying
agents into synthetic, natural, and finely dispersed solids
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Synthetic Emulsifying Agents
 Group of surface-active agents that act as emulsifiers,
may be subdivided into
Anionic
Cationic,
 Nonionic
Amphoteric
depending on the charge possessed by the surfactant.
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Anionics
 dissociate to produce negatively charged ions with surface-
active activity
1. potassium, sodium, and ammonium salts of lauric and oleic
acid are soluble in water and are good O/W emulsifying
agents.
 They have a disagreeable taste and are irritating to the
gastrointestinal (GI) tract;
 this limits them to emulsions prepared for external use
 the emulsifying properties are lost under acidic conditions
 Due to the effect of pH on the ionization
 Similarly, the emulsifying properties are negated in the
presence of di/trivalent cations
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2. Calcium, magnesium, and aluminum salts of fatty acids
are water insoluble and result in W/O emulsions
3.Amine salts of fatty acids N(CH2CH2OH)3
 Form o/w emulsions
Are less irritating than the alkali soaps
Their emulgent properties are pH-dependent and may
be negated in the presence of electrolytes
e.g. triethanolamine stearate
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Alkyl sulphates
 Used to produce o/w emulsions (in conjunction with a
second non-ionic surfactant of low HLB, i.e. 6).
 Fatty alcohols (e.g. cetyl, stearic alcohol) are
frequently used for this purpose.
 E.g., sodium lauryl sulphate (Figure) and
triethanolamine lauryl sulphate
 Stable over high pH range
 Structural formula of sodium lauryl sulphate
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 Cationic surfactants
 These are usually quaternary ammonium
compounds which have a surface-active cation.
 Examples include cetrimide and benzalkonium
chloride.
 They are used in the preparation of o/w emulsions
for external use and must be in their ionized form
to be effective.
 The cationic surfactants also have antimicrobial
activity.
 They are primarily used pharmaceutically as
preservatives of topical formulations
Disadvantages:
 They are sensitive to anionic surfactants and
drugs.
Non-ionic surfactants
 The most widely used for the formulation of pharmaceutical
emulsions
 They are used to formulate both o/w and w/o emulsions.
 Generally one water-soluble and the other oil-soluble are
employed to ensure the formation of a stable interfacial film
around the surface of the droplets of the disperse phase
 Are more stable than ionic surfactants in the presence of
electrolyte and/or changes in pH
 the hydrophobic portion of the molecule is composed of a
fatty acid or fatty alcohol
 the hydrophilic portion is composed of an alcohol or ethylene
glycol moieties.
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1. Sorbitan esters (e.g. Span series)
 produced by the esterification of one or more of the
hydroxyl groups of sorbitan with either lauric, oleic, palmitic
or stearic acids
 They exhibits lipophilic properties and tends to form w/o
emulsions.
 however, when combined with the polysorbates , both o/w
and w/o emulsions may be formulated
structure of sorbitan monostearate 5/2/2024
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2. Polyoxyethylene fatty acid derivatives of the sorbitan
esters (e.g. Tween series)
 prepared by forming polyoxyethylene esters of the sorbitan
esters
 emulsifying properties of the molecules in this series may
be modified by altering the number of oxyethylene
(OCH2CH2) groups and the type of fatty acid (denoted as R
in Figure)
 are used to form o/w or w/o emulsions in combination with
a second surface-active agent, e.g. sorbitan esters, cetyl
alcohol, glyceryl monostearate, to ensure emulsion stability.
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These have the general formula:
where R represents a fatty acid chain
 The emulsifying properties of this series are
tolerant of changes in electrolyte concentration
and pH.
 Generally they are non-toxic and are used in both
parenteral and non-parenteral emulsions
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Polyoxyethylene alkyl ethers
 These are ethers formed between polyethylene glycol and a
range of fatty alcohols (lauryl, oleyl, myristyl, cetyl, stearyl)
 Two commercial series of these compounds are Cremophor
and Brij
 The physicochemical properties may be modified by altering
the length of polyoxyethylene group and the length of the
aliphatic chain (denoted as x and y in Figure)
 They are used as emulsifying agents for both o/w and w/o
emulsions
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Polyoxyethylene fatty acid esters
These are a series of polyoxyethylene derivatives of
fatty acids.
The most commonly used derivatives are the stearate
derivatives
The surface-active properties of these compounds may
be modified by varying the length of the oxyethylene
substituent and by mono- or di esterification of the
acid,
They are frequently combined with stearyl alcohol
(or related fatty alcohols) in the formulation of o/w
emulsions.
The emulsifying properties are tolerant of the presence
of strong electrolytes 5/2/2024
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Fatty alcohols
Examples include cetyl alcohol and stearyl alcohol
In addition, cetostearyl alcohol (a mixture of cetyl
(20–35%) and stearyl (50–70%) alcohols
Fatty alcohols are generally used in combination
with more hydrophilic surfactants to produce stable
o/w emulsions
 When used alone, fatty alcohols act as w/o
emulsifiers
Furthermore, the addition of these to a hydrophobic
base will increase the water absorption properties
of the formulation
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1.
CH3(CH2)14CH2OH
2.
CH3(CH2)16CH2OH
 Amphoteric surfactants
 These are compounds that possess both positively
and negatively charged groups (cationic at low pH
values and anionic at high pH values).
 The emulsifying properties are reduced as the pH
approaches the isoelectric point (the pH at which it
has zero net charge) of the surface-active agent.
 The most commonly used amphoteric surface-active
agent is lecithin
 Lecithin is used in emulsions (for intravenous and
intramuscular administration) and creams, in which it
acts as an o/w emulsifying agent
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Structural formula for lecithin (R1 and
R2 refer to either identical or different
fatty acids) 5/2/2024
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Natural Emulsifying Agents
 Acacia is a carbohydrate gum that is soluble in water and
forms O/W emulsions.
 Emulsions prepared with acacia are stable over a wide pH
range
 Gelatin, a protein, has been used for many years as an
emulsifying agent
 Lecithin is an emulsifier obtained from both plant (e.g.,
soybean) and animal (e.g., egg yolk) sources and is
composed of various phosphatides
 Purified lecithins from soy or egg yolk are the principal
emulsifiers for intravenous fat emulsions.
 Disadvantage; batch to batch variation ,susceptible to
bacterial and mold growth, and susceptible to
electrolytes 5/2/2024
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Finely Dispersed Solids
 Finely divided solid particles that are wetted to some
degree by both oil and water can act as emulsifying agents.
 This results from their being concentrated at the interface,
where they produce a particulate film around the dispersed
droplets to prevent coalescence
 Additionally, most of them swell in the dispersing medium
resulting in an enhanced viscosity.
 Example of agents: bentonite (Al2O3.4SiO2.H2O), veegum
(Magnesium Aluminum Silicate), hectorite, magnesium
hydroxide, aluminum hydroxide and magnesium trisilicate
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 Bentonite is a white to gray, odorless and tasteless powder
that swells in the presence of water to form a translucent
suspension with a pH of about 9
 Depending on the sequence of mixing it is possible to
prepare both O/W and W/O emulsions.
 When an O/W emulsion is desired, the bentonite is first
dispersed in water and allowed to hydrate so as to form a
magma.
 The oil phase is then added gradually with constant titration.
 Because the aqueous phase is always in excess, the O/W
emulsion type is favored.
 To prepare a W/O emulsion, the bentonite is first dispersed in
oil; the water is then added gradually
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Auxiliary Emulsifying Agents
 include those compounds that are normally incapable
themselves of forming stable emulsion.
 Their main values lies in their ability to function as
thickening agents and thereby help stabilize the emulsion.
 Because these agents have only weak emulsifying
properties, they are always use in combination with other
emulsifiers
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 The hydrophilic lipophilic balance (HLB) numbering
system
 The preference of surfactants for the water or the oil
phase has been quantified using the HLB numbering
system.
 The numbering system can be used to identify
surfactants useful for several applications
HLB value & application
1 -3 Anti-foaming agent
3 - 6 W/O emulsifying
agents
7 - 9 Wetting agents
8 - 18 O/W emulsifying
agents 5/2/2024
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 HLB numbering system and emulsifier selection:
 Surfactants that orient more of the molecule into a
water continuous phase have HLB numbers between 8
and 18 and will make oil-in-water (o/w) emulsions.
 Surfactants that orient more of the molecule into the oil
continuous phase have HLB numbers between 3 and 6
and will make water-in-oil (w/o) emulsions
 Surfactants can be blended to produce an optimal HLB.
 Surfactants have the potential to cause some irritation
to mucous membranes
 Thus, the concentration of surfactant used by the oral
or ophthalmic routes must be relatively low compared
with what is used topically.
 Some surfactants can only be used topically
Formulation and preparation of emulsions
Methods of emulsion preparation
 Continental or dry gum method
 English or wet gum method
 Bottle or Forbes bottle method
 Beaker Method
Types of oils are O:W:G(oil-water-gum)
 Fixed oils in ratio of 4:2:1
 Mineral oils “ 3:2:1
 Volatile oils “ 2:2:1
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Continental or dry gum (4:2:1) method
5/2/2024
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 used to prepare the initial or primary emulsion from
oil, water, and a hydrocolloid or "gum" type
emulsifier (usually acacia)
 In a mortar, the 1 part gum (e.g., acacia) is
levigated with the 4 parts oil until the powder is
thoroughly wetted; then the 2 parts water are added
all at once, and the mixture is vigorously and
continually triturated until the primary emulsion
formed is creamy white
 Additional water or aqueous solutions may be
incorporated after the primary emulsion is formed.
 Solid substances (e.g., active ingredients,
preservatives, color, flavors) are generally dissolved
5/2/2024
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 Oil soluble substance, in small amounts, may be incorporated
directly into the primary emulsion.
 Any substance which might reduce the physical stability of
the emulsion, such as alcohol (which may precipitate the
gum) should be added as near to the end of the process as
possible to avoid breaking the emulsion
 When all agents have been incorporated, the emulsion
should be transferred to a calibrated vessel, brought to final
volume with water, then homogenized or blended to ensure
uniform distribution of ingredients
English or Wet gum method
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 In this method, the proportions of oil, water, and
emulsifier are the same (4:2:1), but the order and
techniques of mixing are different.
 The 1 part gum is triturated with 2 parts water to
form a mucilage; then the 4 parts oil is added
slowly, in portions, while triturating.
 After all the oil is added, the mixture is triturated for
several minutes to form the primary emulsion.
 Then other ingredients may be added as in the
continental method.
 Generally speaking, the English method is more
difficult to perform successfully, especially with more
viscous oils, but may result in a more stable
emulsion
Bottle method
5/2/2024
43
 This method may be used to prepare emulsions of
volatile oils, or oleaginous substances of very low
viscosities.
 This method is a variation of the dry gum method.
 One part powdered acacia (or other gum) is placed
in a dry bottle and four parts oil are added
 The bottle is capped and thoroughly shaken
 To this, the required volume of water is added all at
once, and the mixture is shaken thoroughly until the
primary emulsion forms.
 It is important to minimize the initial amount of time
the gum and oil are mixed.
 The gum will tend to imbibe the oil, and will become
more waterproof.
Preservation of emulsions
 The propagation of microorganisms in emulsified products
is supported by one or more of the components present in
the formulation
 Thus, bacteria have been shown to degrade nonionic and
anionic emulsifying agents, glycerin, and vegetable gums
present as thickeners, with a consequent deterioration of the
emulsion
 Preservatives should be in aqueous phase.
 Preservatives should be in unionized state to penetrate
the bacteria
 Preservatives must not bind to other components of the
emulsion
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Physical stability of emulsions
 A stable emulsion may be denned as a system in
which the globules retain their initial character and
remain uniformly distributed throughout the
continuous phase.
 The three major phenomena associated with
physical stability are
1. the upward or downward movement of dispersed
droplets relative to the continuous phase, termed
creaming or sedimentation, respectively.
2. the aggregation and possible coalescence of the
dispersed droplets to reform the separate, bulk
phases.
3. Phase inversion, in which an O/W emulsion inverts
5/2/2024
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5/2/2024
46
Creaming and Sedimentation
 Creaming is the upward movement of dispersed droplets
relative to the continuous phase
 Sedimentation is the downward movement of particles
 This is undesirable in a pharmaceutical product where
homogeneity is essential for the administration of the
correct and uniform dose
 Factors that influence the rate of sedimentation or
creaming
 the diameter of the suspended droplets
 the viscosity of the suspending medium
 the d/f in densities b/n the dispersed phase & the
dispersion medium.
 A decrease of creaming rate may be achieved by
5/2/2024
47
Aggregation and Coalescence
 In aggregation (flocculation) the dispersed droplets come
together but do not fuse.
 Coalescence, the complete fusion of droplets, leads to a
decrease in the number of droplets and the ultimate
separation of the two immiscible phases.
 Aggregation precedes coalescence in emulsions; however,
coalescence does not necessarily follow from aggregation.
 Aggregation is, to some extent, reversible.
5/2/2024
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5/2/2024
49
 Although aggregation is not as serious as coalescence, it will
accelerate creaming or sedimentation,
 because the aggregate behaves as a single drop
 Aggregation is related to the electrical potential on the
droplets,
 But, coalescence depends on the structural properties of the
interfacial film.
 Separation of the internal phase from the emulsion is called
breaking
 the emulsion is described as being cracked or broken.
 This is irreversible, because the protective sheath about the
globules of the internal phase no longer exists
Inversion
 An emulsion is said to invert when it changes from an
O/W to a W/O emulsion, or vice versa.
 Inversion sometimes can be brought about
 by the addition of an electrolyte
 by changing the phase-volume ratio
Inversion often can be seen when an emulsion, prepared by
heating and mixing the two phases, is being cooled.
 This takes place presumably because of the temperature-
dependent changes in the solubilities of the emulsifying
agents
5/2/2024
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Rheological properties of emulsions
Most emulsions, except dilute ones, exhibit non-
Newtonian flow
 the dispersed phase, the continuous phase, and
the emulsifying agent of an emulsion can affect the
rheologic behavior of an emulsion in several ways.
 The factors related to the dispersed phase include
the
phase–volume ratio
 the particle-size distribution
 the viscosity of the internal phase itself
 Thus, when volume concentration of the dispersed
phase is low (less than 0.05), the system is
5/2/2024
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5/2/2024
52
 As the volume concentration is increased, the
system becomes more resistant to flow and
exhibits pseudoplastic flow characteristics.
 At sufficiently high concentrations, plastic flow
occurs.
 When the volume concentration approaches
0.74, inversion may occur, with a marked
change in viscosity
 Reduction in mean particle size increases the
viscosity;
 The wider the particle size distribution, the
lower is the viscosity when compared with a
5/2/2024
53
 The major property of the continuous phase that affects
the flow properties of an emulsion is not, surprisingly,
its own viscosity
 the reduction in viscosity with increasing shear may be
due in part to a decrease in the viscosity of the
continuous phase as the distance of separation
between globules is increased.
 Another component that may influence the viscosity of
an emulsion is the emulsifying agent.
 The type of agent will affect particle flocculation and
interparticle attractions, and these in turn will modify
flow.
 In addition, for any one system, the greater the
concentration of emulsifying agent, the higher will be
the viscosity of the product
Evaluation of stability of emulsions
 a size–frequency analysis of the emulsion from time
to time as the product ages
 Other methods are based on accelerating the
separation process, which normally takes place
under storage conditions
 These methods employ freezing, thaw– freeze
cycles, & centrifugation
5/2/2024
54

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  • 2. Emulsions  Heterogeneous systems consisting of at least one immiscible liquid phase intimately dispersed throughout a second phase in the form of droplets or globule  Dispersed particles range in diameter from 0.1 to 100 mm  At least 2 phases:  Disperse or internal phase  Continuous or external phase  thermodynamically unstable as a result of the excess free energy associated with the surface of the droplets. 5/2/2024 2
  • 3. Types of emulsions  There are two types of emulsions:  oil-in-water emulsions(o/w) in which the oil is dispersed in a water continuous phase  water-in-oil emulsions(w/o) in which water droplets are dispersed in an oil continuous phase  So-called multiple emulsions have been developed with a view to delaying the release of an active ingredient  In these types of emulsions three phases are present: the emulsion has the form W/O/W or O/W/O  Drug present in the innermost phase must now cross two phase boundaries to reach the external, continuous phase 5/2/2024 3
  • 4. Pharmaceutical Applications 1. Used to deliver drugs that exhibit a low aqueous solubility e.g., in o/w emulsions the therapeutic agent is dissolved in the internal oil phase 2. Used to mask the taste of therapeutic agents, in which the drug is dissolved in the internal phase of an o/w emulsion The external phase may then be formulated to contain the appropriate sweetening and flavouring agents 3. Enhanced bioavailability of lipophilic drugs 4. Emulsions are employed for total parenteral nutrition 5/2/2024 4
  • 5. Disadvantages  Pharmaceutical emulsions are thermodynamically unstable therefore must be formulated to stabilize the emulsion from separation of the two phases  Pharmaceutical emulsions may be difficult to manufacture  need relatively long technological processes of manufacturing  which require the use of proper technological operations and special technological equipment 5/2/2024 5
  • 6. Determination of emulsion type  The most common are 1. Dilution Test or miscibility tests  The emulsion will only be miscible with liquids that are miscible with its continuous phase; 2. Conductivity Test  Systems with aqueous continuous phases will readily conduct electricity, whereas systems with oily continuous phases will not; 3. Dye-Solubility Test  Water-soluble and oil-soluble dyes are used, one of which will dissolve in, and color the continuous phase 4. Fluorescence test  oils give fluorescence under UV light, while water doesn’t Therefore, O/W emulsion shows spotty pattern while W/O emulsion fluoresces 5/2/2024 6
  • 8. Theories of emulsification  Several theories have been proposed to explain how emulsifying agents act in producing the multi-phase dispersion and in maintaining the stability of the resulting emulsion  The most prevalent theories are  the surface-tension theory  the oriented-wedge theory, and  the interfacial film theory  In reality, none of the emulsion theories can individually explain the mechanism by which many and varied emulsifiers promote emulsion formation and stability. 5/2/2024 8
  • 9. The surface-tension theory The force causing each liquid to resist breaking up into smaller particle is called interfacial tension  the use of surfactants results in a reduction in the interfacial tension of the two immiscible liquids  reducing the repellent force between the liquids and diminishing each liquid’s attraction for its own molecules  Thus, surfactants enable large globules to break into smaller globules, and prevent small globules from coalescing into larger globules 5/2/2024 9
  • 10. The oriented-wedge theory  proposes that the surfactant forms monomolecular layers around the droplets of the internal phase of the emulsion  The theory is based on the assumption that emulsifying agents orient themselves about and within a liquid relative to their solubility in that particular liquid An emulsifying agent, having a greater hydrophilic character than hydrophobic character, will promote O/W Conversely, W/O emulsions result with the use of an emulsifyer that is more hydrophobic than hydrophilic.  i .e the phase in which the emulsifying agent is more soluble will become the continuous or external phase of the emulsion 5/2/2024 10
  • 11. The plastic or interfacial film theory  proposes that emulsifying agent surrounding the droplets of the internal phase as a thin layer of film adsorbed on the surface of the drops The film prevents the contact and coalescing of the dispersed phase  the tougher and more flexible the film, the greater the stability of the emulsion.  the formation of an oil in water or a water in oil emulsion depends on the degree of solubility of the emulsifier in the two phases with water soluble agents encouraging o/w emulsions & oil soluble emulsifiers promoting w/o emulsions. 5/2/2024 11
  • 12. Emulsifying agents  The process of coalescence can be reduced to insignificant levels by the addition of the emulsifying agent or emulsifier.  The choice of emulsifying agent is frequently critical in developing a successful emulsion Desirable Properties 1. It should be surface active and reduce surface tension to below 10 dynes/cm 2. Be adsorbed quickly around the dispersed drops as a condensed, non adherent film that will prevent coalescence 3. Impart to the droplets an adequate electrical potential so that mutual repulsion occurs 4. Increase the viscosity of the emulsion 5. Be effective in a reasonably low concentration 5/2/2024 12
  • 13.  Emulsifying agents may be classified in accordance with the type of film they form at the interface between the two phase or Mechanism of Action  Monomolecular Films  Multimolecular Films  Solid Particle Films 5/2/2024 13
  • 14. Monomolecular Films  Surface-active agents, which are adsorbed at oil–water interfaces to form monomolecular films and reduce interfacial tension  the droplets are surrounded now by a coherent monolayer that prevents coalescence between approaching droplets.  If the emulsifier forming the monolayer is ionized, the presence of strongly charged and mutually repelling droplets increases the stability of the system  With un-ionized, nonionic surface active agents, the particles may still carry a charge;  this arises from adsorption of a specific ion or ions from solution 5/2/2024 14
  • 15. Multimolecular Films  Hydrated lyophilic colloids form multimolecular films around droplets of dispersed oil  they do not cause an appreciable lowering in surface tension  their efficiency depends on their ability to form strong coherent multimolecular films.  These act as a coating around the droplets and render them highly resistant to coalescence, even in the absence of a well developed surface potential.  Furthermore, any hydrocolloid not adsorbed at the interface increases the viscosity of the continuous aqueous phase  this enhances emulsion stability. 5/2/2024 15
  • 16. Solid Particle Films  Small solid particles that are wetted to some degree by both aqueous and nonaqueous liquid phases act as emulsifying agents  If the particles are too hydrophilic, they remain in the aqueous phase;  if too hydrophobic, they are dispersed completely in the oil phase  A second requirement is that the particles are small in relation to the droplets of the dispersed phase 5/2/2024 16
  • 17. 5/2/2024 17 Figure Types of films formed by emulsifying agents at the oil–water interface.
  • 18. Chemical Types  Emulsifying agents also may be classified in terms of their chemical structure  There is some correlation between this classification and that based on the mechanism of action  For example, the majority of emulsifiers forming monomolecular films are synthetic, organic materials.  Most of the emulsifiers that form multimolecular films are obtained from natural sources and are organic.  A third group is composed of solid particles, invariably inorganic, that form films composed of finely divided solid particles  Accordingly, the classification, adopted divides emulsifying agents into synthetic, natural, and finely dispersed solids 5/2/2024 18
  • 19. Synthetic Emulsifying Agents  Group of surface-active agents that act as emulsifiers, may be subdivided into Anionic Cationic,  Nonionic Amphoteric depending on the charge possessed by the surfactant. 5/2/2024 19
  • 20. Anionics  dissociate to produce negatively charged ions with surface- active activity 1. potassium, sodium, and ammonium salts of lauric and oleic acid are soluble in water and are good O/W emulsifying agents.  They have a disagreeable taste and are irritating to the gastrointestinal (GI) tract;  this limits them to emulsions prepared for external use  the emulsifying properties are lost under acidic conditions  Due to the effect of pH on the ionization  Similarly, the emulsifying properties are negated in the presence of di/trivalent cations 5/2/2024 20
  • 21. 2. Calcium, magnesium, and aluminum salts of fatty acids are water insoluble and result in W/O emulsions 3.Amine salts of fatty acids N(CH2CH2OH)3  Form o/w emulsions Are less irritating than the alkali soaps Their emulgent properties are pH-dependent and may be negated in the presence of electrolytes e.g. triethanolamine stearate 5/2/2024 21
  • 22. Alkyl sulphates  Used to produce o/w emulsions (in conjunction with a second non-ionic surfactant of low HLB, i.e. 6).  Fatty alcohols (e.g. cetyl, stearic alcohol) are frequently used for this purpose.  E.g., sodium lauryl sulphate (Figure) and triethanolamine lauryl sulphate  Stable over high pH range  Structural formula of sodium lauryl sulphate 5/2/2024 22
  • 23. 5/2/2024 23  Cationic surfactants  These are usually quaternary ammonium compounds which have a surface-active cation.  Examples include cetrimide and benzalkonium chloride.  They are used in the preparation of o/w emulsions for external use and must be in their ionized form to be effective.  The cationic surfactants also have antimicrobial activity.  They are primarily used pharmaceutically as preservatives of topical formulations Disadvantages:  They are sensitive to anionic surfactants and drugs.
  • 24. Non-ionic surfactants  The most widely used for the formulation of pharmaceutical emulsions  They are used to formulate both o/w and w/o emulsions.  Generally one water-soluble and the other oil-soluble are employed to ensure the formation of a stable interfacial film around the surface of the droplets of the disperse phase  Are more stable than ionic surfactants in the presence of electrolyte and/or changes in pH  the hydrophobic portion of the molecule is composed of a fatty acid or fatty alcohol  the hydrophilic portion is composed of an alcohol or ethylene glycol moieties. 5/2/2024 24
  • 25. 1. Sorbitan esters (e.g. Span series)  produced by the esterification of one or more of the hydroxyl groups of sorbitan with either lauric, oleic, palmitic or stearic acids  They exhibits lipophilic properties and tends to form w/o emulsions.  however, when combined with the polysorbates , both o/w and w/o emulsions may be formulated structure of sorbitan monostearate 5/2/2024 25
  • 26. 2. Polyoxyethylene fatty acid derivatives of the sorbitan esters (e.g. Tween series)  prepared by forming polyoxyethylene esters of the sorbitan esters  emulsifying properties of the molecules in this series may be modified by altering the number of oxyethylene (OCH2CH2) groups and the type of fatty acid (denoted as R in Figure)  are used to form o/w or w/o emulsions in combination with a second surface-active agent, e.g. sorbitan esters, cetyl alcohol, glyceryl monostearate, to ensure emulsion stability. 5/2/2024 26
  • 27. These have the general formula: where R represents a fatty acid chain  The emulsifying properties of this series are tolerant of changes in electrolyte concentration and pH.  Generally they are non-toxic and are used in both parenteral and non-parenteral emulsions 5/2/2024 27
  • 28. Polyoxyethylene alkyl ethers  These are ethers formed between polyethylene glycol and a range of fatty alcohols (lauryl, oleyl, myristyl, cetyl, stearyl)  Two commercial series of these compounds are Cremophor and Brij  The physicochemical properties may be modified by altering the length of polyoxyethylene group and the length of the aliphatic chain (denoted as x and y in Figure)  They are used as emulsifying agents for both o/w and w/o emulsions 5/2/2024 28
  • 29. Polyoxyethylene fatty acid esters These are a series of polyoxyethylene derivatives of fatty acids. The most commonly used derivatives are the stearate derivatives The surface-active properties of these compounds may be modified by varying the length of the oxyethylene substituent and by mono- or di esterification of the acid, They are frequently combined with stearyl alcohol (or related fatty alcohols) in the formulation of o/w emulsions. The emulsifying properties are tolerant of the presence of strong electrolytes 5/2/2024 29
  • 30. Fatty alcohols Examples include cetyl alcohol and stearyl alcohol In addition, cetostearyl alcohol (a mixture of cetyl (20–35%) and stearyl (50–70%) alcohols Fatty alcohols are generally used in combination with more hydrophilic surfactants to produce stable o/w emulsions  When used alone, fatty alcohols act as w/o emulsifiers Furthermore, the addition of these to a hydrophobic base will increase the water absorption properties of the formulation 5/2/2024 30 1. CH3(CH2)14CH2OH 2. CH3(CH2)16CH2OH
  • 31.  Amphoteric surfactants  These are compounds that possess both positively and negatively charged groups (cationic at low pH values and anionic at high pH values).  The emulsifying properties are reduced as the pH approaches the isoelectric point (the pH at which it has zero net charge) of the surface-active agent.  The most commonly used amphoteric surface-active agent is lecithin  Lecithin is used in emulsions (for intravenous and intramuscular administration) and creams, in which it acts as an o/w emulsifying agent 5/2/2024 31
  • 32. Structural formula for lecithin (R1 and R2 refer to either identical or different fatty acids) 5/2/2024 32
  • 33. Natural Emulsifying Agents  Acacia is a carbohydrate gum that is soluble in water and forms O/W emulsions.  Emulsions prepared with acacia are stable over a wide pH range  Gelatin, a protein, has been used for many years as an emulsifying agent  Lecithin is an emulsifier obtained from both plant (e.g., soybean) and animal (e.g., egg yolk) sources and is composed of various phosphatides  Purified lecithins from soy or egg yolk are the principal emulsifiers for intravenous fat emulsions.  Disadvantage; batch to batch variation ,susceptible to bacterial and mold growth, and susceptible to electrolytes 5/2/2024 33
  • 34. Finely Dispersed Solids  Finely divided solid particles that are wetted to some degree by both oil and water can act as emulsifying agents.  This results from their being concentrated at the interface, where they produce a particulate film around the dispersed droplets to prevent coalescence  Additionally, most of them swell in the dispersing medium resulting in an enhanced viscosity.  Example of agents: bentonite (Al2O3.4SiO2.H2O), veegum (Magnesium Aluminum Silicate), hectorite, magnesium hydroxide, aluminum hydroxide and magnesium trisilicate 5/2/2024 34
  • 35.  Bentonite is a white to gray, odorless and tasteless powder that swells in the presence of water to form a translucent suspension with a pH of about 9  Depending on the sequence of mixing it is possible to prepare both O/W and W/O emulsions.  When an O/W emulsion is desired, the bentonite is first dispersed in water and allowed to hydrate so as to form a magma.  The oil phase is then added gradually with constant titration.  Because the aqueous phase is always in excess, the O/W emulsion type is favored.  To prepare a W/O emulsion, the bentonite is first dispersed in oil; the water is then added gradually 5/2/2024 35
  • 36. Auxiliary Emulsifying Agents  include those compounds that are normally incapable themselves of forming stable emulsion.  Their main values lies in their ability to function as thickening agents and thereby help stabilize the emulsion.  Because these agents have only weak emulsifying properties, they are always use in combination with other emulsifiers 5/2/2024 36
  • 37.  The hydrophilic lipophilic balance (HLB) numbering system  The preference of surfactants for the water or the oil phase has been quantified using the HLB numbering system.  The numbering system can be used to identify surfactants useful for several applications HLB value & application 1 -3 Anti-foaming agent 3 - 6 W/O emulsifying agents 7 - 9 Wetting agents 8 - 18 O/W emulsifying agents 5/2/2024 37
  • 38. 5/2/2024 38  HLB numbering system and emulsifier selection:  Surfactants that orient more of the molecule into a water continuous phase have HLB numbers between 8 and 18 and will make oil-in-water (o/w) emulsions.  Surfactants that orient more of the molecule into the oil continuous phase have HLB numbers between 3 and 6 and will make water-in-oil (w/o) emulsions  Surfactants can be blended to produce an optimal HLB.  Surfactants have the potential to cause some irritation to mucous membranes  Thus, the concentration of surfactant used by the oral or ophthalmic routes must be relatively low compared with what is used topically.  Some surfactants can only be used topically
  • 39. Formulation and preparation of emulsions Methods of emulsion preparation  Continental or dry gum method  English or wet gum method  Bottle or Forbes bottle method  Beaker Method Types of oils are O:W:G(oil-water-gum)  Fixed oils in ratio of 4:2:1  Mineral oils “ 3:2:1  Volatile oils “ 2:2:1 5/2/2024 39
  • 40. Continental or dry gum (4:2:1) method 5/2/2024 40  used to prepare the initial or primary emulsion from oil, water, and a hydrocolloid or "gum" type emulsifier (usually acacia)  In a mortar, the 1 part gum (e.g., acacia) is levigated with the 4 parts oil until the powder is thoroughly wetted; then the 2 parts water are added all at once, and the mixture is vigorously and continually triturated until the primary emulsion formed is creamy white  Additional water or aqueous solutions may be incorporated after the primary emulsion is formed.  Solid substances (e.g., active ingredients, preservatives, color, flavors) are generally dissolved
  • 41. 5/2/2024 41  Oil soluble substance, in small amounts, may be incorporated directly into the primary emulsion.  Any substance which might reduce the physical stability of the emulsion, such as alcohol (which may precipitate the gum) should be added as near to the end of the process as possible to avoid breaking the emulsion  When all agents have been incorporated, the emulsion should be transferred to a calibrated vessel, brought to final volume with water, then homogenized or blended to ensure uniform distribution of ingredients
  • 42. English or Wet gum method 5/2/2024 42  In this method, the proportions of oil, water, and emulsifier are the same (4:2:1), but the order and techniques of mixing are different.  The 1 part gum is triturated with 2 parts water to form a mucilage; then the 4 parts oil is added slowly, in portions, while triturating.  After all the oil is added, the mixture is triturated for several minutes to form the primary emulsion.  Then other ingredients may be added as in the continental method.  Generally speaking, the English method is more difficult to perform successfully, especially with more viscous oils, but may result in a more stable emulsion
  • 43. Bottle method 5/2/2024 43  This method may be used to prepare emulsions of volatile oils, or oleaginous substances of very low viscosities.  This method is a variation of the dry gum method.  One part powdered acacia (or other gum) is placed in a dry bottle and four parts oil are added  The bottle is capped and thoroughly shaken  To this, the required volume of water is added all at once, and the mixture is shaken thoroughly until the primary emulsion forms.  It is important to minimize the initial amount of time the gum and oil are mixed.  The gum will tend to imbibe the oil, and will become more waterproof.
  • 44. Preservation of emulsions  The propagation of microorganisms in emulsified products is supported by one or more of the components present in the formulation  Thus, bacteria have been shown to degrade nonionic and anionic emulsifying agents, glycerin, and vegetable gums present as thickeners, with a consequent deterioration of the emulsion  Preservatives should be in aqueous phase.  Preservatives should be in unionized state to penetrate the bacteria  Preservatives must not bind to other components of the emulsion 5/2/2024 44
  • 45. Physical stability of emulsions  A stable emulsion may be denned as a system in which the globules retain their initial character and remain uniformly distributed throughout the continuous phase.  The three major phenomena associated with physical stability are 1. the upward or downward movement of dispersed droplets relative to the continuous phase, termed creaming or sedimentation, respectively. 2. the aggregation and possible coalescence of the dispersed droplets to reform the separate, bulk phases. 3. Phase inversion, in which an O/W emulsion inverts 5/2/2024 45
  • 47. Creaming and Sedimentation  Creaming is the upward movement of dispersed droplets relative to the continuous phase  Sedimentation is the downward movement of particles  This is undesirable in a pharmaceutical product where homogeneity is essential for the administration of the correct and uniform dose  Factors that influence the rate of sedimentation or creaming  the diameter of the suspended droplets  the viscosity of the suspending medium  the d/f in densities b/n the dispersed phase & the dispersion medium.  A decrease of creaming rate may be achieved by 5/2/2024 47
  • 48. Aggregation and Coalescence  In aggregation (flocculation) the dispersed droplets come together but do not fuse.  Coalescence, the complete fusion of droplets, leads to a decrease in the number of droplets and the ultimate separation of the two immiscible phases.  Aggregation precedes coalescence in emulsions; however, coalescence does not necessarily follow from aggregation.  Aggregation is, to some extent, reversible. 5/2/2024 48
  • 49. 5/2/2024 49  Although aggregation is not as serious as coalescence, it will accelerate creaming or sedimentation,  because the aggregate behaves as a single drop  Aggregation is related to the electrical potential on the droplets,  But, coalescence depends on the structural properties of the interfacial film.  Separation of the internal phase from the emulsion is called breaking  the emulsion is described as being cracked or broken.  This is irreversible, because the protective sheath about the globules of the internal phase no longer exists
  • 50. Inversion  An emulsion is said to invert when it changes from an O/W to a W/O emulsion, or vice versa.  Inversion sometimes can be brought about  by the addition of an electrolyte  by changing the phase-volume ratio Inversion often can be seen when an emulsion, prepared by heating and mixing the two phases, is being cooled.  This takes place presumably because of the temperature- dependent changes in the solubilities of the emulsifying agents 5/2/2024 50
  • 51. Rheological properties of emulsions Most emulsions, except dilute ones, exhibit non- Newtonian flow  the dispersed phase, the continuous phase, and the emulsifying agent of an emulsion can affect the rheologic behavior of an emulsion in several ways.  The factors related to the dispersed phase include the phase–volume ratio  the particle-size distribution  the viscosity of the internal phase itself  Thus, when volume concentration of the dispersed phase is low (less than 0.05), the system is 5/2/2024 51
  • 52. 5/2/2024 52  As the volume concentration is increased, the system becomes more resistant to flow and exhibits pseudoplastic flow characteristics.  At sufficiently high concentrations, plastic flow occurs.  When the volume concentration approaches 0.74, inversion may occur, with a marked change in viscosity  Reduction in mean particle size increases the viscosity;  The wider the particle size distribution, the lower is the viscosity when compared with a
  • 53. 5/2/2024 53  The major property of the continuous phase that affects the flow properties of an emulsion is not, surprisingly, its own viscosity  the reduction in viscosity with increasing shear may be due in part to a decrease in the viscosity of the continuous phase as the distance of separation between globules is increased.  Another component that may influence the viscosity of an emulsion is the emulsifying agent.  The type of agent will affect particle flocculation and interparticle attractions, and these in turn will modify flow.  In addition, for any one system, the greater the concentration of emulsifying agent, the higher will be the viscosity of the product
  • 54. Evaluation of stability of emulsions  a size–frequency analysis of the emulsion from time to time as the product ages  Other methods are based on accelerating the separation process, which normally takes place under storage conditions  These methods employ freezing, thaw– freeze cycles, & centrifugation 5/2/2024 54