Electronic Packaging Trends

                  By Tom Terlizzi

                  Vice President

                   GM Systems

                                    Briarcliffe College,
October 5, 2011
                                      Bethpage, NY
Purpose
•        Discuss “Electronic Packaging Trends”.

•        Discuss “Why” electronic packaging is valuable.

         to circuit designers and consultants.

•        Describe some basic tutorial information and sources for further study.

•        Generate CEU Credits.




     2
Outline
    •      A	
  Short	
  History	
  of	
  Electronic	
  Packaging	
  	
  
    	
  
    •      Func8ons	
  of	
  Electronic	
  Packaging	
  
    	
  
    •      Packaging	
  Hierarchy	
  /	
  Levels	
  
    	
  
    •      Packaging	
  Technology	
  Drivers	
  
    	
  
    •      Packaging	
  Electrical	
  Design	
  Considera8ons	
  	
  
    	
  
    •      Recent	
  Trends	
  in	
  Advanced	
  Packaging	
  Industries	
  
    	
  
    •      Electronic	
  Package	
  Trends	
  based	
  on	
  Mobile	
  PlaDorm	
  
    	
  
    •      Future	
  of	
  Electronic	
  Packaging	
  Technology	
  
    	
  
3   •      Ques8ons	
  and	
  Answers	
  Session.	
  
    	
  
4
History of Electronic Packaging




5    http://www.computerhistory.org/semiconductor/timeline.html
History of Electronic Packaging




6
History of Electronic Packaging




7
History of Electronic Packaging




8
History of Electronic Packaging




9
History of Electronic Packaging




10
History of Electronic Packaging




     Jack Kilby Texas Instrument


11
History of Electronic Packaging




12
Transistor Radio




13
History of Electronic Packaging




                                  Commercialized by Bryant “Buck” Rogers and Rex Rice
                                         of Fairchild first in ceramic then plastic.

     Dr. Nathan Pritikin Patent


14
History of Electronic Packaging




15
History of Electronic Packaging




16
History of Electronic Packaging




17
Packaging Hierarchy / Levels




18
Function of Electronic Packaging
     •      Interconnec8on	
  	
  
            •  Signal	
  Distribu8on	
  
            •  Power	
  Distribu8on	
  

     •      Physical	
  Support	
  

     •      Environmental	
  

     •      Heat	
  Dissipa8on	
  
     	
  
     	
  

     	
  
19
Function of Electronic Packaging




           Signals In          Signals Out




20
Constraints on Electronic Packaging
     •       Performance	
  

     •       Size	
  

     •       Weight	
  

     •       Testability	
  

     •       Reliability	
  

     •       Cost	
  
     	
  
     	
  
21
     	
  
Packaging Hierarchy / Levels
     •      Level	
  0	
  	
  	
  “On	
  Chip”	
  Connec8ons	
  
            •  Transistor	
  to	
  Transistor	
  
            •  Gate	
  to	
  Gate	
  
            •  Gate	
  to	
  Input/Output	
  (I/O)	
  

     •      Level	
  1	
  Single	
  Chip	
  Packages	
  
            •  Chip	
  (Die)	
  to	
  package	
  
            •  (Level	
  1.5)	
  Mul8	
  Chip	
  Packages,Hybrids,	
  Chip	
  On	
  Board	
  


     •      Level	
  2	
  Chip	
  Packages	
  to	
  PWB/PWA/MLB	
  

     •      Level	
  3	
  Rack	
  &	
  Card	
  ,	
  Board	
  to	
  Board,	
  Backplanes,Cables.	
  

22
     	
  
     	
  
Packaging Hierarchy / Levels




23
Packaging Hierarchy / Levels
                                   Wire Bonded
                      Singulated
                                        Die
      Wafer               Die
                                         	
  
       	
                  	
  




       Level 0                       Level 1                          Level 2
“On Chip” Connections	
        Chip (Die) to package	
     Chip Packages to PWB/PWA/MLB	
  




 24
Packaging Hierarchy / Levels

     •      Level	
  0	
  	
  	
  “On	
  Chip”	
  Connec8ons	
  
            •  Top	
  Metal	
  is	
  aluminum	
  ~100µ L	
  &	
  W	
  on	
  60µ pitch	
  
     •      Level	
  1	
  Single	
  Chip	
  Packages	
  
            •  Chip	
  (Die)	
  to	
  package	
  	
  	
  
               •  Gold	
  wire	
  bonding	
  	
  	
  ~0.7	
  to	
  2	
  mils	
  in	
  diameter,	
  60µ pitch	
  
               •  Aluminum	
  wire	
  bonding	
  	
  	
  ~1	
  to	
  25	
  mils	
  in	
  diameter	
  
               •  Flip	
  chip	
  with	
  bumps	
  &	
  micro	
  bumps	
  	
  	
  
               •  Combina8on	
  of	
  above	
  

     •      Level	
  2	
  Chip	
  Packages	
  to	
  PWB/PWA/MLB	
  
            •  “Thru”	
  hole	
  
            •  	
  	
  	
  Surface	
  Mount	
  Technology	
  (SMT)	
  



25
     	
  
     	
  
Packaging Hierarchy / Levels




                   Electronic Flame Off (EFO)
26
Packaging Hierarchy / Levels




27
Packaging Hierarchy / Levels




                   125 µ diameter




                                    C4NP Lead Free SnAg
                                     31µ diameter
     IBM’s C4 used evaporation       and 19µ space
28      to deposit 95/5 PbSn           50 µ pitch
Chip On Board (COB)
                                                       2.5” X 3.5”



                                                   LCD Display

                                                  Flex Cable



                                                   0.375” diameter
                                                       Glob Top
                                                 over Wire Bonded Die




                                                      PWB




     Front Side     Back Side of $1 Calculator
29
Packaging Hierarchy / Levels




     Fine Pitch BGA
                       Package on Package   Package in Package
     Ball Grid Array
           	
                  	
                   	
  
30
3-D Packaging




                                                                  TSV
                                1960

                                               3D stacked chips

                               1960-1970’s
     1950’s
                           Cord Wood Modules
     Project Tinker Toy
31   Micro Module
About :




     •      Strategic	
  Consul8ng,	
  including	
  business	
  plan	
  &	
  sales	
  strategy	
  development	
  for	
  high	
  technology	
  
            products,	
  acquisi8ons	
  and	
  partnership.	
  	
  	
  
     •      	
  Proposal	
  support,	
  cri8que,	
  evalua8on	
  and	
  genera8on	
  
     •      Failure	
  analysis	
  of	
  thin	
  film	
  and	
  thick	
  film	
  resistors,	
  integrated	
  circuits	
  and	
  board	
  level	
  problems	
  
     •      Electronic	
  Design	
  engineering	
  and	
  so]ware	
  support	
  
     •      Technology	
  review	
  and	
  research	
  for	
  consumer	
  electronics,	
  internet	
  devices,	
  solar	
  energy,	
  MEMS,	
  
            nanotechnology,	
  microelectronics,	
  SMT,	
  and	
  health	
  care	
  so]ware	
  products.	
  	
  
     	
  

     	
  
     	
  
32

Electronic Packaging Trend Short 10 3 2011

  • 1.
    Electronic Packaging Trends By Tom Terlizzi Vice President GM Systems Briarcliffe College, October 5, 2011 Bethpage, NY
  • 2.
    Purpose •  Discuss “Electronic Packaging Trends”. •  Discuss “Why” electronic packaging is valuable. to circuit designers and consultants. •  Describe some basic tutorial information and sources for further study. •  Generate CEU Credits. 2
  • 3.
    Outline •  A  Short  History  of  Electronic  Packaging       •  Func8ons  of  Electronic  Packaging     •  Packaging  Hierarchy  /  Levels     •  Packaging  Technology  Drivers     •  Packaging  Electrical  Design  Considera8ons       •  Recent  Trends  in  Advanced  Packaging  Industries     •  Electronic  Package  Trends  based  on  Mobile  PlaDorm     •  Future  of  Electronic  Packaging  Technology     3 •  Ques8ons  and  Answers  Session.    
  • 4.
  • 5.
    History of ElectronicPackaging 5 http://www.computerhistory.org/semiconductor/timeline.html
  • 6.
  • 7.
  • 8.
  • 9.
  • 10.
  • 11.
    History of ElectronicPackaging Jack Kilby Texas Instrument 11
  • 12.
  • 13.
  • 14.
    History of ElectronicPackaging Commercialized by Bryant “Buck” Rogers and Rex Rice of Fairchild first in ceramic then plastic. Dr. Nathan Pritikin Patent 14
  • 15.
  • 16.
  • 17.
  • 18.
  • 19.
    Function of ElectronicPackaging •  Interconnec8on     •  Signal  Distribu8on   •  Power  Distribu8on   •  Physical  Support   •  Environmental   •  Heat  Dissipa8on         19
  • 20.
    Function of ElectronicPackaging Signals In Signals Out 20
  • 21.
    Constraints on ElectronicPackaging •  Performance   •  Size   •  Weight   •  Testability   •  Reliability   •  Cost       21  
  • 22.
    Packaging Hierarchy /Levels •  Level  0      “On  Chip”  Connec8ons   •  Transistor  to  Transistor   •  Gate  to  Gate   •  Gate  to  Input/Output  (I/O)   •  Level  1  Single  Chip  Packages   •  Chip  (Die)  to  package   •  (Level  1.5)  Mul8  Chip  Packages,Hybrids,  Chip  On  Board   •  Level  2  Chip  Packages  to  PWB/PWA/MLB   •  Level  3  Rack  &  Card  ,  Board  to  Board,  Backplanes,Cables.   22    
  • 23.
  • 24.
    Packaging Hierarchy /Levels Wire Bonded Singulated Die Wafer Die       Level 0 Level 1 Level 2 “On Chip” Connections   Chip (Die) to package   Chip Packages to PWB/PWA/MLB   24
  • 25.
    Packaging Hierarchy /Levels •  Level  0      “On  Chip”  Connec8ons   •  Top  Metal  is  aluminum  ~100µ L  &  W  on  60µ pitch   •  Level  1  Single  Chip  Packages   •  Chip  (Die)  to  package       •  Gold  wire  bonding      ~0.7  to  2  mils  in  diameter,  60µ pitch   •  Aluminum  wire  bonding      ~1  to  25  mils  in  diameter   •  Flip  chip  with  bumps  &  micro  bumps       •  Combina8on  of  above   •  Level  2  Chip  Packages  to  PWB/PWA/MLB   •  “Thru”  hole   •       Surface  Mount  Technology  (SMT)   25    
  • 26.
    Packaging Hierarchy /Levels Electronic Flame Off (EFO) 26
  • 27.
  • 28.
    Packaging Hierarchy /Levels 125 µ diameter C4NP Lead Free SnAg 31µ diameter IBM’s C4 used evaporation and 19µ space 28 to deposit 95/5 PbSn 50 µ pitch
  • 29.
    Chip On Board(COB) 2.5” X 3.5” LCD Display Flex Cable 0.375” diameter Glob Top over Wire Bonded Die PWB Front Side Back Side of $1 Calculator 29
  • 30.
    Packaging Hierarchy /Levels Fine Pitch BGA Package on Package Package in Package Ball Grid Array       30
  • 31.
    3-D Packaging TSV 1960 3D stacked chips 1960-1970’s 1950’s Cord Wood Modules Project Tinker Toy 31 Micro Module
  • 32.
    About : •  Strategic  Consul8ng,  including  business  plan  &  sales  strategy  development  for  high  technology   products,  acquisi8ons  and  partnership.       •   Proposal  support,  cri8que,  evalua8on  and  genera8on   •  Failure  analysis  of  thin  film  and  thick  film  resistors,  integrated  circuits  and  board  level  problems   •  Electronic  Design  engineering  and  so]ware  support   •  Technology  review  and  research  for  consumer  electronics,  internet  devices,  solar  energy,  MEMS,   nanotechnology,  microelectronics,  SMT,  and  health  care  so]ware  products.           32