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EFFECTIVE UTILIZATION OF MOTHERBOARD AS WALL TILES
1.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 11 Issue: 01 | Jan 2024 www.irjet.net p-ISSN: 2395-0072 © 2024, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 337 EFFECTIVE UTILIZATION OF MOTHERBOARD AS WALL TILES ALARMELUMANGAI.S1 RAMESH.K2 AMBETHKAR.S3 123Assistant Professor Department of Civil Engineering A.V.C College of Engineering, Mayiladuthurai, Tamilnadu, India. ---------------------------------------------------------------------***--------------------------------------------------------------------- Abstract – Through this project we experiment E-Waste as wall tiles, waste Motherboards are used as specific method of disposing the E-waste, then replaced ordinary ceramictiles by waste PCB (Printable circuit board) on mother board. Mother boards are cleaned to remove the external parts. ThenthePCB boards are coated with paint for sufficient finishing and good appearance. And last it is to be placing on the interior portion of the wall. Placing is to be done by using the cement mortar. We obtained satisfactory results in the form of wall decorating tiles and it minimizes Electronic waste. Itcontrol pollution cost by E-waste. It is initial process and low level of production so the cost of E waste tile is increases but after the increases of production in some years to minimizethecostand also simple process. Key Words: Wall tiles, E-Waste, Motherboard, Cement mortar, Pollution. 1. INTRODUCTION In developing countries, the E-waste has major handling challenges issues. In the last 10 to 15 years, rapid growth and technology changes in electronics have led to an increasing turnover of computers, tablets, phones, display screens, printers and other electronics. Consequently, businesses and households have seen steady growth in the volume of their electronics needing safe and cost - effective end-of-life management. Electronics being disposed of are commonly referred to as e-waste. Most of the e-scrap contains printable circuit board which consist of approximately 27% metals, made up mainly of aluminum, copper, lead, iron and tin, as well as other heavy metals such as nickel and cadmium. Hence by processing the E-waste, valuable materials are recovered and waste minimization is achieved. 1.1 DEFINITION OF E-WASTE E-waste is any electrical equipment and electronic equipment that’s been wasted; this includes not working devices and broken equipments that are thrown as garbage. Often, if the devices or equipments that goes unsold electronic devices are reserved and it will be thrown away. Finally, it is harmful due to dangerous chemicals naturally when buried inside into the ground leach from the metals that inside. 1.2 TYPES OF E-WASTE Generate e waste in many ways as a type of electronic devices like monitors, television, mouse, keyboard, laptops, CPU, audio and video devices, and other personal electronic devices. It has PCB as a type of motherboard for workability of devices. After the usage of devices cannot to be reuse and waste generate in large quantity of India. 1.3 METHOD OF DISPOSAL OF E-WASTE IN INDIA INCINERATION, LANDFILLING, RECYCLING OF E-WASTE, REUSE OF ELECTRONIC DEVICES, RECOVERY AND REUSE. 1.4 DRAWBACKS OF E-WASTE DISPOSAL Recycling tons of garbage will require separate factories. Recycling will produce pollutants, including chemical stews after breaking down the waste materials. Recycling is not always cost-efficient. Recycling can increase low quality jobs. Recycling can createmoreenvironmental problems, if not done right. Recycling doesnotguaranteegood qualityproducts. 1.5 OBJECTIVE The aim is the disposal of unwanted electronic gadgets compared to the past days the e-waste products or items have increased abundantly now days. The recycling of e-waste serves a lot of useful purposes.
2.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 11 Issue: 01 | Jan 2024 www.irjet.net p-ISSN: 2395-0072 © 2024, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 338 In this project mainly for Reuse of motherboards. This process should be minimizing the E-waste. Use electronics or electrical products which are design for reuse, resale, refurbishment, salvage recycling through material recovery. 2. E-WASTE GROWTH Fig – 1: YEARWISE E-WASTE GROWTH IN INDIA Fig – 2: STATEWISE E-WASTE GROWTH IN INDIA 3. METHODOLOGY In this research work first we collect the literature and journals to the related topics. Then the collect the e- waste such as motherboard from the local computer service centres. Then we convert the e-waste to make wall tile. And the final product is a tested as per IS code 13630. For tiles the flexural strength is determine as per IScode13630 partI – 2006, Water absorption test is determined as per IS code 13630 part II – 2006 and Bonding test is determined as per code part VIII – 2006. The paint such as primer and color coat are applied to the surface of a mother board. And the finally pasted the e-waste tiles on the wall surface, by using cement mortar. 4. MATERIALS AND METHODS 4.1 MATERIALS 4.1.1 SAND Sand particles consist ofsmall grainsofsilica (SiO2). It is formed by the decomposition of sand stones due to various effects of weather. Size of particle between 4.75 mm and 0.15 mm is called fine aggregate; it is used for making concrete, mortars and plasters. It is also used for filling under floor and basements. Due to increased construction activity, natural sand is becoming more difficult to get. Hence, alternative materials likecrushedrock andflyashare used in construction. 4.1.2 CEMENT AND MORTAR The cement product is manufacture by burning and crushing to powder either stone containing 1/5 th or 2/5 th clay and remaining carbonate of lime or an intimate mixture of well proportionedcalcareousandargillaceousmaterialsis called cement. Calcareous materials are limestones, marl, chalk and shells etc. Argillaceous materials are silica, clay, oxide of iron etc. commonly used cement for normal construction work is ordinary Portland cement. Mortar is a mixture of binding material like cement and an inert material or fine aggregate like sand. It is used as binding material in tiles, as a covering material to walls in the form of plaster to provide a smooth, hard and decorative surface. 4.1.3 MOTHERBOARD A Motherboard is generally a printed circuit board (PCB). It is a computer’s central communications backbone connectivity point, through which all components and external peripheral connect. Motherboard include the following primary components, are CPU, memory, storage interface, ROM BIOS, Northbridge chipset, Southbridge chipset, cooling fans, peripheral connector slots, connectors for peripheral devices, backup battery and the power connector. 4.1.4 TYPES OF PRINTED CIRCUIT BOARD Single Sided PCB Double Sided PCB Multilayer PCB Rigid PCB Flex PCB Rigid-Flex PCB 4.1.5 TILES Tiles are thin slabs either rectangular or square, used for covering hard wearing roofs or flooring with the
3.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 11 Issue: 01 | Jan 2024 www.irjet.net p-ISSN: 2395-0072 © 2024, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 339 support of cement mortar. Lightweight materials are used for wall and ceiling applications. 4.1.6 TYPES OF TILES CERAMIC TILE, PORCELAIN TILE, QUARRY TILE, TERRACOTTA TILE, NATURAL STONE TILE, TRAVERTINE TILE, MARBLE TILE, SLATE TILE. 4.1.7 CLASSIFICATION OF TILE ACCORDINGTOPURPOSE OF PLACING FLOOR TILE, CEILING TILE, WALL TILE, ROOF TILE. 4.2 METHODS 4.2.1 COLLECTION OF MOTHERBOARD Availability of motherboard as a wasteinenormous quantity present in local computer service centres. We having a 25 numbers of waste motherboards collected from local shops. A small quantity of e waste motherboard is collected for research purpose when it to be success will collect in more quantity to our project. Fig - 3: MOTHERBOARD 4.2.2 CLEANING OF MOTHERBOARDS The components of resistors, capacitor, copper, slots, processor, battery and other components are presentonthe surface of board. The components arepresentinboardis not to be appearance of tile to be seen. First the components are to be removed and the plain board will to be get. Fig – 4: CLEANING OF MOTHERBOARD 4.2.3 SMOOTHENING OF BOARDS After the process of cleaning theboardisvisibleand appearance in rough surface in both sides. So the smooth surface by the equipment of grinding machine used, Emery sheet by use handmade to this work for shine. Fig – 5: SMOOTHENING OF BOARDS 4.2.4 EFFECTIVE COAT Fig – 6: PRIMER COAT
4.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 11 Issue: 01 | Jan 2024 www.irjet.net p-ISSN: 2395-0072 © 2024, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 340 4.2.5 FIXING THE TILES Fig – 7: FIXING THE TILES 5. RESULT AND DISCUSSION 5.1 FINAL FINISH Fig – 8: FINAL FINISH 5.2 BEFORE AND AFTER PICTURE BEFORE AFTER Fig – 9: BEFORE AND AFTER PICTURE 5.3 TEST FOR TILES 5.3.1 WATER ABSORPTION TEST Water Absorption of E-Waste tiles is 1.78 % Water Absorption of ceramic tiles is 37.06 % CERAMIC TILES E-WASTE TILES 0.710 – 0. 518 TILES = --------------- x 100 0.518 = 37.06 % 0.114 – 0. 112 PCB = ----------------- x 100 0.112 = 1.78 % 5.3.2 FLEXURAL TEST Flexural strength of E-Waste tiles is 55.13 Kg/mm. Flexural strength of ceramic tiles is 35.34 Kg/mm. CERAMIC TILES E-WASTE TILES 7069 Flexural = ----------------- strength 200 = 35.34 kg/mm 12130 Flexural = ----------------- strength 220 = 55.13 kg/mm 5.3.3 BONDING TEST Normally wall tiles are bonded with wall by using cement mortar of ratio 1:2 as per IS code 13630. As same as E-waste tiles also bonded with CM1:2,thequalityofbonding is exposed by this mix ratio when compared to normal tiles bonding. Before placing the tiles, the area should be patched for better bonding result. Fig – 10: BONDING TEST 5.4 TEST FOR BONDING MATERIALS FOR CEMENT AND SAND 5.4.1 SPECIFIC GRAVITY OF CEMENT The Specific Gravity of Cement is 3.08 Fig – 11: SPECIFIC GRAVITY OF CEMENT
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International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 11 Issue: 01 | Jan 2024 www.irjet.net p-ISSN: 2395-0072 © 2024, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 341 5.4.2 SPECIFIC GRAVITY OF FINE AGGREGATE The Specific Gravity of Sand is 2.40 5.4.3 SIEVE ANALYSIS OF FINE AGGREGATE The sand is generally passing through 4.75mm IS sieve and retaining in 2.36 IS sieve is 1.5, The cumulative value of sand is 98.50 and its present in zone II. 5.4.4 CONSISTENCY OF CEMENT The Consistency of Cement is 34 % 5.4.5 INITIAL SETTING TIME The Initial Setting Time of Cement is 30 minutes. 6. CONCLUSIONS With this project, there is a proper and perfect alternating solution for reusing of E-waste in simplest and cost effective way. The new creative wall tile is carried out successfully with the standard specifications. The characteristics and properties of E-waste tiles are better than the normal tiles and cost of the E-waste tile is give pleasant look when compared to normal wall tile.Infutureit will reduce by increasing in large level of production. And it will be a good solution for reducing the E-waste. 7. REFERENCES [1] Aniket Ravindra Ingole, etal (2019) - “Utilization of E- Waste, Fly Ash in Manufacturing of Paver Blocks and Tiles /Aug 2019/IJITEE/VOLUME 8 ISSUE 10/ISSN: 2278-3075 [2] H. I. Pathan, et al (2015) - “Recycling of Demolished Concrete and E-waste” /Jan 2015/IJITEE/VOLUME 5 ISSUE 1/ISSN: 2319-7064” [3] IS CODE: 13630 (Part 1)-2013, Ceramic Tiles Methods of Test. Sampling and Basis for Acceptance [CED 5: Flooring, Wall Finishing and Roofing]. [4] Sharan Kumar k, et.al (2021) – “Experimental Study on Tiles Using E-Waste” /Apr 2021/ISR Journals/VOLUME 3 ISSUE 1/ISSN:230-723X. [5] Supriya S, et al (2017) - “ManufacturingofEco-friendly Parking Tiles” /Sep 2017/IJSR/VOLUME 5 ISSUE 4/ISSN: 2454-132X” BIOGRAPHIES First Author: Mrs. S. Alarmelumangai, Assistant Professor, Department of Civil Engineering, A.V.C college of Engineering, Mayiladuthurai. Second Author: Mr. K.Ramesh, Assistant Professor,Departmentof Civil Engineering, A.V.C college of Engineering, Mayiladuthurai. Third Author: Mr. S. Ambethkar, Assistant Professor,Departmentof Civil Engineering, A.V.C college of Engineering, Mayiladuthurai.
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