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International Journal of Civil Engineering and Technology (IJCIET)
Volume 8, Issue 1, January 2017, pp. 559–564, Article ID: IJCIET_08_01_064
Available online at http://www.iaeme.com/IJCIET/issues.asp?JType=IJCIET&VType=8&IType=1
ISSN Print: 0976-6308 and ISSN Online: 0976-6316
© IAEME Publication
EFFECT OF ACTIVATOR RATIO ON STRENGTH
PROPERTIES OF GEOPOLYMER CONCRETE
P. Chamundeswari
PG Scholar, Civil Engineering Department,
K.L. University, Vaddeswaram, Guntur,
V.Ranga Rao
Professor, Civil Engineering Department,
K.L. University, Vaddeswaram, Guntur
ABSTRACT
Objective: To examine the impact of activator ratio on strength properties of Geo
Polymer concrete, activator solution, ratio of NaOH to Na2SiO3, time of curing. Method: The
mix is designed for 12 Molarity. The Activator solution used in the present study is a
combination of Sodium Hydroxide (NaOH) solution and Sodium silicate solution (Na2SiO3)
with the varying ratios 1:2, 1:2.5, 1:3. The total number of specimens 81 is being cast. The
Geo Polymer specimens are tested for the Compressive, Flexural and Tensile strength at the
ages of 3, 7, 28 days. Finding: As there is an increment in the activator ratio the compression,
tensile and flexural strengths of geopolymer concrete specimens have increased and with the
increment in a time of ambient curing of GPC specimens, the strength parameters were
increased. Applications/Improvements: Geopolymer concrete can be widely used in precast
girders, beams, electricity poles, railway sleepers. Geo-polymer offers good resistance to fire
and permeability.
Key words: Geopolymer concrete, Fly ash, Sodium Silicate, Sodium Hydroxide.
Cite this Article: P. Chamundeswari and V.Ranga Rao, Effect of Activator Ratio on Strength
Properties of Geopolymer Concrete. International Journal of Civil Engineering and
Technology, 8(1), 2017, pp. 559–564.
http://www.iaeme.com/IJCIET/issues.asp?JType=IJCIET&VType=8&IType=1
1. INTRODUCTION
The most widely used material in the construction field is concrete, in which major proportion is
cement. Portland cement production contributes major emission of carbon-di-oxide. Due to the
emission of these gasses like CO2 into the atmosphere, mother earth is facing many challenges like
global warming1
. Apart from all greenhouse effects, CO2 contributes 65% of global warming 2
. To
reduce the usage of OPC in concrete many efforts have been made. The materials which alter cement
are fly ash, rice husk, GGBS, metakaolin, etc. GPC helps in reducing about 80% of CO2 emission to
nature which results in a reduction of global warming3
. In this project, a trail was made to observe
the behavior of Geopolymer concrete and its strength parameters4
. The essentials in are GPC are Fly
ash, Activator solution, and system of aggregates5
. The following are some of the basic properties of
P. Chamundeswari and V.Ranga Rao
http://www.iaeme.com/IJCIET/index.asp 560 editor@iaeme.com
Fly ash based GPC. A compression value of GPC depends upon time and type of curing i.e., the age
of curing and temperature to which moulds are subjected. There is an increment in compressive
strength with increment in a time of curing and temperature. Geopolymer moulds have better greater
durability and thermal strength characteristics.
2. OBJECTIVES
The main objectives of the study are to examine the behavior of fly ash based geopolymer concrete,
to pinpoint and analyze the effect of parameters such as Activator ratio, types of curing that affect
the properties of GPC.
3. METHODOLOGY
3.1. DESCRIPTION OF MATERIALS USED
3.1.1. Fly ash
Class F type of Fly ash, which was collected from Vijayawada Thermal Plant is used are an
ingredient of the cast concrete.
3.1.2. Alkaline Activator solution
An amalgamation of alkalescent hydroxide solution and alkalescent salt was preferred. The Sodium-
based solutions were preferred as they are economical than potassium-based.
3.1.3. Fine Aggregate
The locally available fine aggregate, confining to grading zone II as per IS: 383:1970. Initially, the
aggregate chosen is sieved through 4.75mm and passing material is chosen for the test.
3.1.4. Coarse Aggregate
Locally accessible coarse mixture of about 10mm linear unit size was chosen. In determining
structural properties of Geopolymer concrete, the conventional approach is adopted.
3.2. PREPARATION OF ALKALINE ACTIVATOR SOLUTION
An amalgamation of the alkaline salt solution, alkalescent hydroxide solution was selected which
results in an alkaline liquid, 480g (12x40= 480) of caustic soda flakes dissolved in one liter of water
to rearrange element hydroxide resolution of 12M. The alkaline activator resolution should be
prepared twenty-four before its intended use. The sodium hydroxide solution is mixed with glass
resolution to induce the required alkaline resolution twenty minutes before making the Geopolymer
concrete, the varying ratios of NaOH to Na2SiO3 are 1:2, 1:2.5, 1:3 respectively as shown in Figure
1.
Figure 1 Preparation of Solution
Effect of Activator Ratio on Strength Properties of Geopolymer Concrete
http://www.iaeme.com/IJCIET/index.asp 561 editor@iaeme.com
3.3. TRAIL MIX PROPORTION
Table 1. represents the Quantities of materials for 1 cubic meter of Geo Polymer concrete6
.
Table 1 Trail Mix Proportion
3.4. MIXING AND CURING
3.4.1. Mixing and casting
The mixing procedure of GPC is as same as that of ordinary concrete mix only. All the ingredients
were mixed for about 3 minutes. After casting specimens compaction was done. Specimens are
compacted in vibrating machine for 10 seconds. Three different mixes were cast in this study, for
which 27 cubes of 150mm, 27 cylinders of diameter 150mm and 27 beams of
500mmx100mmx100mm are done respectively, shown in Figure 2. After hardening the strength
parameter test is to be carried out7
.
Figure 2 Casted Specimens
3.4.2. Curing
Curing temperature adopted is also an important factor. After demolding the specimens, they are
subjected a room temperature of 270
C. The normal temperature to be maintained during test action
of the samples was 230
C. As curing time increases it reflects in the polymerization of GPC and results
increase in compressive strength, shown in Figure 3.
S.No Material Quantity
1:2 1:2.5 1:3
1 Fly Ash 331.04
kg/m3
331.04
kg/m3
331.04
kg/m3
2 Metakaolin 82.76
kg/m3
82.76
kg/m3
82.76 kg/m3
3 Fine aggregate ( Passing through 4.75
mm size sieve)
540 kg/m3
540 kg/m3
540 kg/m3
4 10mm size coarse aggregate 1260 kg/m3
1260 kg/m3
1260 kg/m3
5 Mass of NaOH Solution 62.1 kg/m3
53.2 kg/m3
46.6 kg/m3
6 Mass of Na2 SiO3 Solution 124.1
kg/m3
133 kg/m3
139.6 kg/m3
7 Liquid to Fly ash Ratio 0.45 0.45 0.45
8 Extra water 45.5 kg/m3
45.5 kg/m3
kg/m3
P. Chamundeswari and V.Ranga Rao
http://www.iaeme.com/IJCIET/index.asp 562 editor@iaeme.com
Figure 3 Specimens under Ambient Curing
3.4.3. Testing
The cube specimens which subjected to ambient curing are brought to test in Compression testing
machine, shown in Figure 4. The GPC specimens were tested and strengths were calculated for 3, 7
and 28 days, in the same manner, cylinder and beam specimens were tested for their tensile and
flexural strengths respectively at the ages of 3, 7 and 28 days respectively shown in Figure 5-6.
Fig 4 Testing of Specimen Fig 5 Testing of beams Specimens
Fig 6 Testing of cube Specimens
Effect of Activator Ratio on Strength Properties of Geopolymer Concrete
http://www.iaeme.com/IJCIET/index.asp 563 editor@iaeme.com
4. RESULTS AND DISCUSSION
Various strength parameters those to be tested on specimens were listed respectively.
4.1. Compressive strength
The Compression strength on cubes has been conducted according to IS Specifications (IS: 516–
1959). Figure 7. Represents the compression test results.
Figure 7 Compressive strength of GPC at the age of 3,7,28 days for different Activator ratios
4.2. Split tensile strength
The cylinders samplings are tested in CTM for obtaining split tensile test of concrete. Represents the
tensile value of GPC. Split tensile strength of GPC at the age of 3,7,28 days for different Activator
ratios are shown in Figure 8.
Figure 8 Split tensile strength of GPC at the age of 3,7,28 days for different Activator ratios
4.3. Flexural strength
The following are results of two-point loading method as per IS 516-1959, the flexural strength of
concrete. Flexural strength of GPC for different Activator ratios are shown in Figure 9.
P. Chamundeswari and V.Ranga Rao
http://www.iaeme.com/IJCIET/index.asp 564 editor@iaeme.com
Figure 9 Flexural strength of GPC for different Activator ratios
5. CONCLUSIONS
• The strength parameters of GPC (Compressive, Split tensile and Flexural strengths) of fly ash based
GPC specimen’s shown increment with increment in Activator ratio i.e., 1:2, 1:2.5 and 1:3 and with
Ambient Curing period.
• The percentage rise in compressive strength with the control specimens for ratios 1:2, 1:2.5, 1:3 were
3.68% for 3 days, 11.24%, for 7 days 17.3%, 12.48% and 18.85%, 15.37% for 28 days.
• The percentage increment in split-tensile strength with the control specimens for ratios 1:2, 1:2.5, 1:3
were 16.5% for 3 days, 15.15%, for 7 days 40.42%, 57.57% and 52.9%, 38.6% for 28 days.
• The percentage growth in flexural strength with the control specimens for ratios 1:2, 1:2.5, 1:3 were
25% for 3 days, 40% for 7 days 45%, 59 % and 36.86%, 7.5% for 28 days.
REFERENCES
[1] Mohammed A Q, Abid A, Imran A. The Effect of Morality on Geopolymer Concrete.
International Journal of Advanced Engineering Research and Studies. 2015 June; 4(3), 09-12.
[2] Raijiwala D B, Patil H S. Geopolymer Concrete: A Concrete of Next Decade. Journal of
Engineering Research and Studies. 2011 March; 2(1), 19-25.
[3] Davidovits J. Geopolymers - inorganic polymeric new materials. Journal of Thermal Analysis.
1991; 37(8), 1633–1656.
[4] Jamkar S S, Ghugal Y M, Patankar S V. Effect of fineness of fly ash on flow and compressive
strength of geopolymer concrete. Indian Concrete Journal. 2013 August; 87(4), 57–61.
[5] Rangan V B. Studies on Fly Ash-Based Geopolymer Concrete. Malaysian Construction Research
Journal. 2008; 3(2), 1-20.
[6] K Venkateswara Rao, A.H.L.Swaroop, Dhanasri K and Sailaja K, Study on Strength Properties
of Low Calcium Based Geopolymer Concrete. International Journal of Civil Engineering and
Technology, 6(11), 2015, pp. 149-155.
[7] Shanthini D, Grija S, Abinaya S and Devaki R, Fibre Reinforced Geopolymer Concrete – A
Review. International Journal of Civil Engineering and Technology, 7(5), 2016, pp.435 –438.
[8] Abdul Aleem M I, Arumairaj P D. Optimum Mix for the Geopolymer Concrete. Indian Journal
of Science and Technology. 2012 March; 5(3), 2299-2301.
[9] Muthadhi A, Vanjinathan J. Experimental Investigations on Geo Polymer Concrete based on
Class C Fly Ash. Indian Journal of Science and Technology. 2016 February; 9(5), 1-5.

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EFFECT OF ACTIVATOR RATIO ON STRENGTH PROPERTIES OF GEOPOLYMER CONCRETE

  • 1. http://www.iaeme.com/IJCIET/index.asp 559 editor@iaeme.com International Journal of Civil Engineering and Technology (IJCIET) Volume 8, Issue 1, January 2017, pp. 559–564, Article ID: IJCIET_08_01_064 Available online at http://www.iaeme.com/IJCIET/issues.asp?JType=IJCIET&VType=8&IType=1 ISSN Print: 0976-6308 and ISSN Online: 0976-6316 © IAEME Publication EFFECT OF ACTIVATOR RATIO ON STRENGTH PROPERTIES OF GEOPOLYMER CONCRETE P. Chamundeswari PG Scholar, Civil Engineering Department, K.L. University, Vaddeswaram, Guntur, V.Ranga Rao Professor, Civil Engineering Department, K.L. University, Vaddeswaram, Guntur ABSTRACT Objective: To examine the impact of activator ratio on strength properties of Geo Polymer concrete, activator solution, ratio of NaOH to Na2SiO3, time of curing. Method: The mix is designed for 12 Molarity. The Activator solution used in the present study is a combination of Sodium Hydroxide (NaOH) solution and Sodium silicate solution (Na2SiO3) with the varying ratios 1:2, 1:2.5, 1:3. The total number of specimens 81 is being cast. The Geo Polymer specimens are tested for the Compressive, Flexural and Tensile strength at the ages of 3, 7, 28 days. Finding: As there is an increment in the activator ratio the compression, tensile and flexural strengths of geopolymer concrete specimens have increased and with the increment in a time of ambient curing of GPC specimens, the strength parameters were increased. Applications/Improvements: Geopolymer concrete can be widely used in precast girders, beams, electricity poles, railway sleepers. Geo-polymer offers good resistance to fire and permeability. Key words: Geopolymer concrete, Fly ash, Sodium Silicate, Sodium Hydroxide. Cite this Article: P. Chamundeswari and V.Ranga Rao, Effect of Activator Ratio on Strength Properties of Geopolymer Concrete. International Journal of Civil Engineering and Technology, 8(1), 2017, pp. 559–564. http://www.iaeme.com/IJCIET/issues.asp?JType=IJCIET&VType=8&IType=1 1. INTRODUCTION The most widely used material in the construction field is concrete, in which major proportion is cement. Portland cement production contributes major emission of carbon-di-oxide. Due to the emission of these gasses like CO2 into the atmosphere, mother earth is facing many challenges like global warming1 . Apart from all greenhouse effects, CO2 contributes 65% of global warming 2 . To reduce the usage of OPC in concrete many efforts have been made. The materials which alter cement are fly ash, rice husk, GGBS, metakaolin, etc. GPC helps in reducing about 80% of CO2 emission to nature which results in a reduction of global warming3 . In this project, a trail was made to observe the behavior of Geopolymer concrete and its strength parameters4 . The essentials in are GPC are Fly ash, Activator solution, and system of aggregates5 . The following are some of the basic properties of
  • 2. P. Chamundeswari and V.Ranga Rao http://www.iaeme.com/IJCIET/index.asp 560 editor@iaeme.com Fly ash based GPC. A compression value of GPC depends upon time and type of curing i.e., the age of curing and temperature to which moulds are subjected. There is an increment in compressive strength with increment in a time of curing and temperature. Geopolymer moulds have better greater durability and thermal strength characteristics. 2. OBJECTIVES The main objectives of the study are to examine the behavior of fly ash based geopolymer concrete, to pinpoint and analyze the effect of parameters such as Activator ratio, types of curing that affect the properties of GPC. 3. METHODOLOGY 3.1. DESCRIPTION OF MATERIALS USED 3.1.1. Fly ash Class F type of Fly ash, which was collected from Vijayawada Thermal Plant is used are an ingredient of the cast concrete. 3.1.2. Alkaline Activator solution An amalgamation of alkalescent hydroxide solution and alkalescent salt was preferred. The Sodium- based solutions were preferred as they are economical than potassium-based. 3.1.3. Fine Aggregate The locally available fine aggregate, confining to grading zone II as per IS: 383:1970. Initially, the aggregate chosen is sieved through 4.75mm and passing material is chosen for the test. 3.1.4. Coarse Aggregate Locally accessible coarse mixture of about 10mm linear unit size was chosen. In determining structural properties of Geopolymer concrete, the conventional approach is adopted. 3.2. PREPARATION OF ALKALINE ACTIVATOR SOLUTION An amalgamation of the alkaline salt solution, alkalescent hydroxide solution was selected which results in an alkaline liquid, 480g (12x40= 480) of caustic soda flakes dissolved in one liter of water to rearrange element hydroxide resolution of 12M. The alkaline activator resolution should be prepared twenty-four before its intended use. The sodium hydroxide solution is mixed with glass resolution to induce the required alkaline resolution twenty minutes before making the Geopolymer concrete, the varying ratios of NaOH to Na2SiO3 are 1:2, 1:2.5, 1:3 respectively as shown in Figure 1. Figure 1 Preparation of Solution
  • 3. Effect of Activator Ratio on Strength Properties of Geopolymer Concrete http://www.iaeme.com/IJCIET/index.asp 561 editor@iaeme.com 3.3. TRAIL MIX PROPORTION Table 1. represents the Quantities of materials for 1 cubic meter of Geo Polymer concrete6 . Table 1 Trail Mix Proportion 3.4. MIXING AND CURING 3.4.1. Mixing and casting The mixing procedure of GPC is as same as that of ordinary concrete mix only. All the ingredients were mixed for about 3 minutes. After casting specimens compaction was done. Specimens are compacted in vibrating machine for 10 seconds. Three different mixes were cast in this study, for which 27 cubes of 150mm, 27 cylinders of diameter 150mm and 27 beams of 500mmx100mmx100mm are done respectively, shown in Figure 2. After hardening the strength parameter test is to be carried out7 . Figure 2 Casted Specimens 3.4.2. Curing Curing temperature adopted is also an important factor. After demolding the specimens, they are subjected a room temperature of 270 C. The normal temperature to be maintained during test action of the samples was 230 C. As curing time increases it reflects in the polymerization of GPC and results increase in compressive strength, shown in Figure 3. S.No Material Quantity 1:2 1:2.5 1:3 1 Fly Ash 331.04 kg/m3 331.04 kg/m3 331.04 kg/m3 2 Metakaolin 82.76 kg/m3 82.76 kg/m3 82.76 kg/m3 3 Fine aggregate ( Passing through 4.75 mm size sieve) 540 kg/m3 540 kg/m3 540 kg/m3 4 10mm size coarse aggregate 1260 kg/m3 1260 kg/m3 1260 kg/m3 5 Mass of NaOH Solution 62.1 kg/m3 53.2 kg/m3 46.6 kg/m3 6 Mass of Na2 SiO3 Solution 124.1 kg/m3 133 kg/m3 139.6 kg/m3 7 Liquid to Fly ash Ratio 0.45 0.45 0.45 8 Extra water 45.5 kg/m3 45.5 kg/m3 kg/m3
  • 4. P. Chamundeswari and V.Ranga Rao http://www.iaeme.com/IJCIET/index.asp 562 editor@iaeme.com Figure 3 Specimens under Ambient Curing 3.4.3. Testing The cube specimens which subjected to ambient curing are brought to test in Compression testing machine, shown in Figure 4. The GPC specimens were tested and strengths were calculated for 3, 7 and 28 days, in the same manner, cylinder and beam specimens were tested for their tensile and flexural strengths respectively at the ages of 3, 7 and 28 days respectively shown in Figure 5-6. Fig 4 Testing of Specimen Fig 5 Testing of beams Specimens Fig 6 Testing of cube Specimens
  • 5. Effect of Activator Ratio on Strength Properties of Geopolymer Concrete http://www.iaeme.com/IJCIET/index.asp 563 editor@iaeme.com 4. RESULTS AND DISCUSSION Various strength parameters those to be tested on specimens were listed respectively. 4.1. Compressive strength The Compression strength on cubes has been conducted according to IS Specifications (IS: 516– 1959). Figure 7. Represents the compression test results. Figure 7 Compressive strength of GPC at the age of 3,7,28 days for different Activator ratios 4.2. Split tensile strength The cylinders samplings are tested in CTM for obtaining split tensile test of concrete. Represents the tensile value of GPC. Split tensile strength of GPC at the age of 3,7,28 days for different Activator ratios are shown in Figure 8. Figure 8 Split tensile strength of GPC at the age of 3,7,28 days for different Activator ratios 4.3. Flexural strength The following are results of two-point loading method as per IS 516-1959, the flexural strength of concrete. Flexural strength of GPC for different Activator ratios are shown in Figure 9.
  • 6. P. Chamundeswari and V.Ranga Rao http://www.iaeme.com/IJCIET/index.asp 564 editor@iaeme.com Figure 9 Flexural strength of GPC for different Activator ratios 5. CONCLUSIONS • The strength parameters of GPC (Compressive, Split tensile and Flexural strengths) of fly ash based GPC specimen’s shown increment with increment in Activator ratio i.e., 1:2, 1:2.5 and 1:3 and with Ambient Curing period. • The percentage rise in compressive strength with the control specimens for ratios 1:2, 1:2.5, 1:3 were 3.68% for 3 days, 11.24%, for 7 days 17.3%, 12.48% and 18.85%, 15.37% for 28 days. • The percentage increment in split-tensile strength with the control specimens for ratios 1:2, 1:2.5, 1:3 were 16.5% for 3 days, 15.15%, for 7 days 40.42%, 57.57% and 52.9%, 38.6% for 28 days. • The percentage growth in flexural strength with the control specimens for ratios 1:2, 1:2.5, 1:3 were 25% for 3 days, 40% for 7 days 45%, 59 % and 36.86%, 7.5% for 28 days. REFERENCES [1] Mohammed A Q, Abid A, Imran A. The Effect of Morality on Geopolymer Concrete. International Journal of Advanced Engineering Research and Studies. 2015 June; 4(3), 09-12. [2] Raijiwala D B, Patil H S. Geopolymer Concrete: A Concrete of Next Decade. Journal of Engineering Research and Studies. 2011 March; 2(1), 19-25. [3] Davidovits J. Geopolymers - inorganic polymeric new materials. Journal of Thermal Analysis. 1991; 37(8), 1633–1656. [4] Jamkar S S, Ghugal Y M, Patankar S V. Effect of fineness of fly ash on flow and compressive strength of geopolymer concrete. Indian Concrete Journal. 2013 August; 87(4), 57–61. [5] Rangan V B. Studies on Fly Ash-Based Geopolymer Concrete. Malaysian Construction Research Journal. 2008; 3(2), 1-20. [6] K Venkateswara Rao, A.H.L.Swaroop, Dhanasri K and Sailaja K, Study on Strength Properties of Low Calcium Based Geopolymer Concrete. International Journal of Civil Engineering and Technology, 6(11), 2015, pp. 149-155. [7] Shanthini D, Grija S, Abinaya S and Devaki R, Fibre Reinforced Geopolymer Concrete – A Review. International Journal of Civil Engineering and Technology, 7(5), 2016, pp.435 –438. [8] Abdul Aleem M I, Arumairaj P D. Optimum Mix for the Geopolymer Concrete. Indian Journal of Science and Technology. 2012 March; 5(3), 2299-2301. [9] Muthadhi A, Vanjinathan J. Experimental Investigations on Geo Polymer Concrete based on Class C Fly Ash. Indian Journal of Science and Technology. 2016 February; 9(5), 1-5.