"Impact of front-end architecture on development cost", Viktor Turskyi
Â
EDI-3
1. Installation & Operation
EDI-3 Defender Series
Lift Truck On-board Access Control With Impact Detection & Monitoring
Version:ED!- 3 V2
Integrated Visual Data Technology Inc. 3439 Whilabout Terrace, Oakville, Ontario, Canada L6L 0A7 www.skidweigh.com
2. General Installation Guide
This EDI-3 installation & set up guide describes how to install the unit, input for low / high impact values and use of your
lift truck on-board impact detection system. Following the instructions in this guide will enable you to get your system
operating quickly and easily. In the event that you require additional assistance, please contact customer support via e-
mail at support@skidweigh.com , visit www.skidweigh.com or contact us at the address or contact number below:
Integrated Visual Data Technology Inc.
3439 Whilabout Terrace, Oakville, ON, Canada, L6L 0A7
Phone: 905-469-0985
Safety
Always disconnect the vehicle battery while installing any of the Defender systems or any other electronic product.
Route the cables where they will be protected. Use commonly accepted install practices for after market industrial vehicle
electronic devices. The installation of the Defender systems should only be performed by an acknowledged lift truck
dealer technician or end user electro and hydraulic technical installer.
Here are two acceptable methods of making a wire connections:
* Soldering your connections (recommended)
* Crimp connectors (with the use of the proper crimping tool)
Regardless of the method you choose, ensure that the connection is mechanically sound and properly insulated. Use
high quality electrical tape and shrink tubing where necessary.
This product is connected directly to the vehicleâs ignition switch, 12 to 55 V DC. There is no on-off switch on the unit.
Electro-Magnetic Compatibility
CE conformity to EC directive 89/336 (EMC) by application of harmonized standards: Interference stability EN 61000-6-2
and EN 61326-1 interference emit EN 61000-6-3, EN 61326-1 for the pressure transducer.
EDI-3 Defender Series
Our policy is one of continuous improvement and the information in this document is subject to change without notice.
Check that software version displayed on LCD is the one applicable for your application.
Overview of components
The standard EDI-3 Defender system consist of digital indicator, wiring harness and mounting bracket. The optional are
the USB memory stick, cellular modem and onboard check weighing system, two independent weighing channels and
custom, parts count by weight and overload visual warning.
Visual Warnings
The standard EDI-3 Defender system shows actual G value in increments of 0.5G on LCD display.
Integrated Visual Data Technology Inc. 3439 Whilabout Terrace, Oakville, Ontario, Canada L6L 0A7 www.skidweigh.com
3. Defender installation precautions
Do not mount Defender indicator to the dashboard plastic surface. The installation on âsoftâ surface area will act as a
shock absorber and system will not indicate a true impact values.
Selecting the mounting location for Defender
Mount defender indicator in front of the operator . The LCD display of the indicator must be positioned in direction of the
forward travel direction of the vehicle. Digital indicator should be mounted on solid metal surface (dashboard, upper
railing, side railing, etc.). Use Defender metal mounting bracket to fasten the system to the vehicle body. Unit should be
installed in vertical position LCD display facing lift truck forward traveling direction.
Electrical Connections
All stand alone Defender systems operate from 12 to 55 V DC. There are only two wires to be connected to the vehicle.
RED Wire - Ignition switch
Black Wire - Battery negative or vehicle ground
Integrated Visual Data Technology Inc. 3439 Whilabout Terrace, Oakville, Ontario, Canada L6L 0A7 www.skidweigh.com
4. Vehicle Access Control (Valid operatorâs ID# required)
Defender systems with optional vehicle access control requiring valid operator ID# will have additional two BLACK wires
that are used to disable vehicle. The internal relay contacts, S.P.S.T. are normaly open and will remain open until a valid
operator ID# is inputed into the system. When system accepts a valid operator ID# the relay contact will close and
remain closed until next time vehicle ignition ( power on /off) switch is turned off.
Note: Relay and traces on PC board can handle maximum of 2 Amps. If you are disabling vehicle at the electrical point
that requires more than 2 A you MUST USE EXTERNAL RELAY. Depending on the vehicle (Electric motor driven or
combustion engine powered vehicle) it is up to qualiďŹed service technician to use these two wires to disable the vehicle
operation in the manner that is safe and acceptable by the industry standard. If not sure what is the best way to
disable vehicle, contact the vehicle manufacturer.
Defender automatic calibration function
Defender systems G force settings are re-calibrated automatically every time power is turned on.
Operation
Depending on the model, standard Defender system does not reqiire any input from the lift truck operator. The LCD
display will show time and date when ignition switch is turned on. There are two lift truck impact detection that will be
shown to the operator. The ďŹrst one is the âLOW impactâ, which will be shown to the operator on LCD display. The
second one is the âHigh impactâ which will be shown on LCD display, audio alarm will be activated for 10 seconds and
the event will be recorder on USB memory stick and / or send to Bolero wireless portal for further analysis.
All âHigh impactsâ events will be recorded on Bolero portal, e-mail notiďŹcation can be send out to designated staff.
All impact events are shown to the operator on LCD display in actual G forces.
Systems without need for Operator ID# Input Systems that requires Operator ID# Input ( Maximum 3 digits )
Operator Input ID# (Any valid ID# from 1 to 999)
Enter valid operator ID# (Max. 3 digits) and press Enter key.
Integrated Visual Data Technology Inc. 3439 Whilabout Terrace, Oakville, Ontario, Canada L6L 0A7 www.skidweigh.com
5. Optional USB Recordings / Wireless Cellular Reporting of âHighâ Impacts
Defender units equipped with USB port will record start and ďŹnish of the session (Ignition On and Off) and all of the
âLowâ and âHigh impactsâ events. With wireless modem all âHighâ impacts will be recorder on Bolerowireless portal.
Default values for âLOWâ and âHighâ impact detections
Factory default value for âLOW Impactâ is 1.5G and for the âHIGH Impactâ is 3G.
Default values for âLOWâ and âHighâ impact detections can be changed by the end user
Depending on your equipment type, lifting capacity and operational environment the end user can easily change factory
default impact values for âLOWâ and âHighâ impact events. It should be noted that âLOWâ impact value of 1G or 1.5 G is
recommended for majority of operational facilities.
Itâs only a visual warning to the operator when vehicles are used in âroughâ manner.
How to change factory set impact values
With the LCD display showing date and time, Press and hold for the moment F key. The The LCD display will ask
for the ENTER NUMBER. Press number 4 and LCD display will show:
ENTER LOW IMPACT
1.500g
Press Left or Right arrow to set desired low impact value and than Press Enter Key. After pressing Enter Key the
LCD display will advance to
ENTER HI IMPACT
2.500g
Press Left or Right arrow to set desired High impact value and than Press Enter Key. After pressing Enter Key the
LCD display will go back to normal operational mode showing data and time.
The new modiďŹed G set up is done and the new impact values are saved into the system.
Integrated Visual Data Technology Inc. 3439 Whilabout Terrace, Oakville, Ontario, Canada L6L 0A7 www.skidweigh.com
6. How to set time
With the LCD display showing date and time, Press and hold for the moment F key. The The LCD display will ask
for the ENTER NUMBER. Press number 3 and LCD display will show time /date as of example shown below :
SEP 29, 2012
15:34:16
Cursor will start with month, press left or right arrow to change. When the month is right press enter key to save.The
cursor will move to date, year, hours, etc. Keep using left and/or right arrow to get to the right value and press enter key
to save the entered values.
How to set language (English or French)
With the LCD display showing date and time, Press and hold for the moment F key. The The LCD display will ask
for the ENTER NUMBER.
Press number 5 and LCD display will show:
Language
English
Press Left or Right arrow to set desired language and than Press Enter Key
How to program valid operators ID# (Maximum 3 digits ID#)
Defender systems with optional vehicle access control has a capability to enter valid ID# into the system. Depending on
the end user application and number of operators using the vehicle the system can accept up to 50 valid operators ID#.
Factory default is for single operator and valid ID# is 1.
1.Turn power on to the system.
The LCD display will show IVDT, Software version and Serial number brieďŹy and ENTER ID NUMBER.
ENTER ID NUMBER
ID = _
2. Enter number 999 and press Enter key to start the procedure of the input mode for a valid operator ID#âs
Integrated Visual Data Technology Inc. 3439 Whilabout Terrace, Oakville, Ontario, Canada L6L 0A7 www.skidweigh.com
7. ENTER ID NUMBER
ID = 999
3. The LCD display will show ENTER VALID IDS .
The ID 1 = _ will be shown on the lower LCD bar.
ENTER VALID IDs
ID 1 = _
4. Enter valid ďŹrst operator ID# (Any number between 1 to 999)
Note: If you are entering only one valid operator ID#, than enter that valid number and press F key to exit.
If you are entering more than one valid operator ID# , enter the ďŹrst valid operator number and than press Enter key. The
LCD display will automatically advance to ID 2 = _
ENTER VALID IDs
ID 2 = _
Enter valid second operator ID# and keep pressing Enter key to advance to third, forth, etc.
5.When entering your last valid ID# (Any number of valid operators ID# , maximum up to 50) press F key to exit.
Operational start up
Enter valid operator ID# (Only valid operator ID#âs stored into the system). The LCD display will show the time / date
screen which is a normal operational mode. Systems with access control/ disable function will allow for vehicle to be
operational.
SEP 29, 2012
16:34:16
If you enter number that is not in the system the LCD display will show Invalid ID# and vehicle will not be operatable.
Integrated Visual Data Technology Inc. 3439 Whilabout Terrace, Oakville, Ontario, Canada L6L 0A7 www.skidweigh.com