2. Minimal Performance
Tracking
Limited Utilization
CMMS Asset and
Inventory Records
Limited Development
“Fire Fighting” Heroes
Lagging Indicators
Leading & Lagging
Indicators
Continuous
Improvement Efforts
Organizational Metrics
Aligned
Document
Management Systems
Condition Monitoring Precision Maintenance
Barcoding & RFID
Utilization
CMMS Work Order and
Inventory Issues
CMMS PM and Inventory
Management
CMMS Automated
Work Generation
CMMS Life Cycle Cost
Tracking
Work Planning &
Inventory Management
Kitting Materials &
Scheduling Technicians
Monitoring Technician
Work Execution
Total Productive
Maintenance
Overlapping
Responsibilities
Role Based Training
Defined Roles &
Responsibilities
Cross Trained /
Bench Strength
PerformanceMeasures
Governance
Technology
Systems
Processes
People
Reactive
Fix it AFTER it fails
Defer
Maintenance
Planned
Fix it BEFORE it fails
Plan
Schedule
Coordinate
Predictive
Measure & fix
Predict
Plan
Schedule
Coordinate
Reliability
Don’t just fix it, improve it
Eliminate Defects
Improve Precision
Redesign
Value Focus
Enterprise
Improve & sustain
Alignment
(shared vision)
Integration
(Supply, Operations,
Engineering)
Differentiation
(System Performance)
Alliances
AssetManagementMaturityContinuum
Maturity Continuum Progression
Genesis (2014)
3. EnterpriseAssetManagement
Maturity Continuum
Minimal Performance
Tracking
Limited Utilization
CMMS PM
Management
Limited Development
“Fire Fighting” Heroes
Lagging Indicators
Leading & Lagging
Indicators
Continuous
Improvement Efforts
Organizational Metrics
Aligned
Electronic Document
Management Systems
Predictive Technologies
Mobile Handheld
Devices
Barcoding & RFID
Utilization
CMMS Planning &
Inventory Management
CMMS Scheduling &
Robust Reporting
CMMS Automated
Work Generation
CMMS Life Cycle Cost
Tracking
Planning Materials &
Inventory Management
Kitting Materials &
Scheduling Technicians
Monitoring Technician
Work Execution
Total Productive
Maintenance
Overlapping
Responsibilities
Role Based Training
Defined Roles &
Responsibilities
Cross Trained /
Bench Strength
PerformanceMeasures
Governance
Technology
Systems
Processes
People
Reactive
Planned
Predictive
Reliability
Enterprise
Fix it BEFORE it fails
Measure & fix
Don’t just fix it, improve it
Fix it AFTER it fails
Improve & sustain
Plan
Schedule
Coordinate
Eliminate Defects
Improve Precision
Redesign
Value Focus
Alignment
(shared vision)
Integration
(Supply, Operations,
Engineering)
Differentiation
(System Performance)
Alliances
Predict
Plan
Schedule
CoordinateDefer Maintenance
Genesis (2012)
4. [ 4 ]
MaintenanceMaturityContinuum
MaintenanceMaturityContinuum
Fix it BEFORE it fails
Measure & fix
Don’t just fix it,
improve it
Plan
Schedule
Coordinate
Eliminate Defects
Improve Precision
Redesign
Value Focus
Alignment
(shared vision)
Integration
(Supply, Operations,
Engineering)
Differentiation
(System
Performance)
Alliances
Performance
Measures
Behavior
Responding
“Heroes”
No investment
Processes
Preventing
No Surprises
Long term Savings
Predict
No Surprises
Reduce Failures
Risk Based
Criticality Driven
Reduce Failures
Leveraging
Optimizing
Growth
Limited
Work Management
Planning Materials
Planning
Analysis
Analysis
Engineering
Governance
Enterprise leverage
Systems/Tech Simple CMMS Tier 1 EAM
Tier 1
Multi-site EAM
Tier 1
Enterprise EAM
Tier 1 EAM
Tier 1 ERP
Fix it AFTER it fails
Data Limited Assets, PM’s, JP, INV Condition Monitoring WO Trending EAM/ERP
Predict
Plan
Schedule
Coordinate
Defer Maintenance
Reactive
Planned
Predictive
Reliability
Enterprise
Enterprise Asset
Management
Genesis (2010)
5. EAM Life Cycle Maturity
Reactive
Planned
Predictive
Reliability
Enterprise
EAMFix it before
it fails
Measure &
fix
Don’t just fix
it, improve it
Enterprise
Management
Plan
Schedule
Coordinate
Eliminate Defects
Improve Precision
Redesign
Value Focus
Alignment (shared vision)
Integration (Supply,
Operations, Engineering)
Differentiation
(System Performance)
Alliances
PerformanceMeasures
Behavior Responding
‘Heroes’
No investment
Processes:
Preventing
No surprises
Long term Savings
Predict
No Surprises
Reduce Failures
Risk Based
Criticality Driven
Reduce Failures
Leveraging
Optimizing
Growth
Limited
Work Management
Planning’ Materials
Planning
Analysis
Analysis
Engineering
Governance
Enterprise leverage
Systems/Tech: Simple CMMS Tier 1 EAM
Tier 1
Multi-site EAM
Tier 1
Enterprise EAM
Tier 1 EAM
Tier 1 ERP
Fix it after it
fails
Data: Limited Assets, PM’s, JP, INV Condition Monitoring WO Trending EAM/ERP
Predict
Plan
Schedule
Coordinate
Defer
Maintenance
Genesis (2009)