This document provides guidelines for welding duplex and superduplex stainless steels. It discusses joint preparation, preheat and interpass temperature requirements. For root welding, it recommends using TIG with a superduplex filler to ensure corrosion resistance. For filling runs, it describes suitable welding processes like TIG, MMA, MIG, FCAW and SAW. Post weld heat treatment and dissimilar welding combinations are also covered.
Welding Procedure Specification and Welder approval based on
AWS D.1.1: Structural Steel Welding Code
ASME IX: Welding and Brazing Qualifications
API 1104: Welding of Pipelines
How to write a Welding Procedure Specification (ISO 15614-1Tiago Pereira
Some key aspects of writing welding procedure specifications. A good learning point for people who have no experience in the field, and a good reference for seasoned engineers
This presentation is about Pipe Welding, Pipe Welding Methods, Positions, Defects,its Advantages and Disadvantages and it's Applications in the Industry. Hope this will help you guys ...
Welding Procedure Specification and Welder approval based on
AWS D.1.1: Structural Steel Welding Code
ASME IX: Welding and Brazing Qualifications
API 1104: Welding of Pipelines
How to write a Welding Procedure Specification (ISO 15614-1Tiago Pereira
Some key aspects of writing welding procedure specifications. A good learning point for people who have no experience in the field, and a good reference for seasoned engineers
This presentation is about Pipe Welding, Pipe Welding Methods, Positions, Defects,its Advantages and Disadvantages and it's Applications in the Industry. Hope this will help you guys ...
Flux Cored - Arc Welding Wires
For Carbon Steel & 490N/mm2 High Tensile Strenght Steel
For Self Shielded
For High Tensile Strenght Steel
For Atmospheric Corrosion Resisting Steel
For Low Temperature Service Steel
For Heat Resisting Steel
For Stainless Steel
For Hard facing
Used for ship building and ocean plant, construction and bridge BOX, pressurized container, automobile exhaust system
RAUTOMEAD TECHNOLOGY FOR CONTINUOUS CASTING OF OXYGEN-FREE COPPER AND DILUTE...Rautomead Limited
Paper by Sir Michael Nairn, Chairman of Rautomead Limited, Dundee, U.K.
presented at the Global Continuous Casting Forum, during the Interwire 2015 Trade Exposition, being held in Atlanta, Georgia, USA
organised by WAI
27 – 30 April 2015
A review of effect of welding and post weld heat treatment on microstructure ...eSAT Journals
Abstract
Today getting high thermal efficiency in thermal and nuclear power plant is a big challenge. Many new material are developed. SA 335 grade 91 steel is modified high chrome-moly martenstitic steel. This material is having excellent toughness and high temperature creep strength. During welding, this material is having tremendous change in its microstructure and hence mechanical property. Many research works were done in this area. This paper discusses weld ability of P91 material. Effect of different welding process, type of filler wire, its chemical composition and type of flux is discussed in this paper. PWHT is necessary after welding of P91 steel. PWHT temperature and its duration affects phase transformation and mechanical properties of weld metal, HAZ and parent metal. Major focus is given on hardness, creep resistance and notch toughness.
Keywords - P91, Welding, Microstructure, Toughness, Creep, Hardness, PWHT
Sachpazis:Terzaghi Bearing Capacity Estimation in simple terms with Calculati...Dr.Costas Sachpazis
Terzaghi's soil bearing capacity theory, developed by Karl Terzaghi, is a fundamental principle in geotechnical engineering used to determine the bearing capacity of shallow foundations. This theory provides a method to calculate the ultimate bearing capacity of soil, which is the maximum load per unit area that the soil can support without undergoing shear failure. The Calculation HTML Code included.
Explore the innovative world of trenchless pipe repair with our comprehensive guide, "The Benefits and Techniques of Trenchless Pipe Repair." This document delves into the modern methods of repairing underground pipes without the need for extensive excavation, highlighting the numerous advantages and the latest techniques used in the industry.
Learn about the cost savings, reduced environmental impact, and minimal disruption associated with trenchless technology. Discover detailed explanations of popular techniques such as pipe bursting, cured-in-place pipe (CIPP) lining, and directional drilling. Understand how these methods can be applied to various types of infrastructure, from residential plumbing to large-scale municipal systems.
Ideal for homeowners, contractors, engineers, and anyone interested in modern plumbing solutions, this guide provides valuable insights into why trenchless pipe repair is becoming the preferred choice for pipe rehabilitation. Stay informed about the latest advancements and best practices in the field.
About
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
• Remote control: Parallel or serial interface.
• Compatible with MAFI CCR system.
• Compatible with IDM8000 CCR.
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
• Easy in configuration using DIP switches.
Technical Specifications
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
Key Features
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
• Remote control: Parallel or serial interface
• Compatible with MAFI CCR system
• Copatiable with IDM8000 CCR
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
Application
• Remote control: Parallel or serial interface.
• Compatible with MAFI CCR system.
• Compatible with IDM8000 CCR.
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
• Easy in configuration using DIP switches.
Welcome to WIPAC Monthly the magazine brought to you by the LinkedIn Group Water Industry Process Automation & Control.
In this month's edition, along with this month's industry news to celebrate the 13 years since the group was created we have articles including
A case study of the used of Advanced Process Control at the Wastewater Treatment works at Lleida in Spain
A look back on an article on smart wastewater networks in order to see how the industry has measured up in the interim around the adoption of Digital Transformation in the Water Industry.
Hybrid optimization of pumped hydro system and solar- Engr. Abdul-Azeez.pdffxintegritypublishin
Advancements in technology unveil a myriad of electrical and electronic breakthroughs geared towards efficiently harnessing limited resources to meet human energy demands. The optimization of hybrid solar PV panels and pumped hydro energy supply systems plays a pivotal role in utilizing natural resources effectively. This initiative not only benefits humanity but also fosters environmental sustainability. The study investigated the design optimization of these hybrid systems, focusing on understanding solar radiation patterns, identifying geographical influences on solar radiation, formulating a mathematical model for system optimization, and determining the optimal configuration of PV panels and pumped hydro storage. Through a comparative analysis approach and eight weeks of data collection, the study addressed key research questions related to solar radiation patterns and optimal system design. The findings highlighted regions with heightened solar radiation levels, showcasing substantial potential for power generation and emphasizing the system's efficiency. Optimizing system design significantly boosted power generation, promoted renewable energy utilization, and enhanced energy storage capacity. The study underscored the benefits of optimizing hybrid solar PV panels and pumped hydro energy supply systems for sustainable energy usage. Optimizing the design of solar PV panels and pumped hydro energy supply systems as examined across diverse climatic conditions in a developing country, not only enhances power generation but also improves the integration of renewable energy sources and boosts energy storage capacities, particularly beneficial for less economically prosperous regions. Additionally, the study provides valuable insights for advancing energy research in economically viable areas. Recommendations included conducting site-specific assessments, utilizing advanced modeling tools, implementing regular maintenance protocols, and enhancing communication among system components.
Cosmetic shop management system project report.pdfKamal Acharya
Buying new cosmetic products is difficult. It can even be scary for those who have sensitive skin and are prone to skin trouble. The information needed to alleviate this problem is on the back of each product, but it's thought to interpret those ingredient lists unless you have a background in chemistry.
Instead of buying and hoping for the best, we can use data science to help us predict which products may be good fits for us. It includes various function programs to do the above mentioned tasks.
Data file handling has been effectively used in the program.
The automated cosmetic shop management system should deal with the automation of general workflow and administration process of the shop. The main processes of the system focus on customer's request where the system is able to search the most appropriate products and deliver it to the customers. It should help the employees to quickly identify the list of cosmetic product that have reached the minimum quantity and also keep a track of expired date for each cosmetic product. It should help the employees to find the rack number in which the product is placed.It is also Faster and more efficient way.
10. n:techliteraturetechnical profilesduplexwps superduplex.doc
Welding Procedure Specification (WPS)
Welding Procedure No: Superduplex TIG/GTAW
Consumables Base Material
Welding process (root): TIG / GTAW Parent Material: Superduplex.
- Consumable: Zeron 100X (UNS S32750 & S32760).
- Specification: BS EN 12072: W 25 9 4 N L ASME IX: P or S number (QW422) =
Welding process (fill): TIG / GTAW 10H group 1.
- Consumable: Zeron 100X Thickness: 18.26mm (Schedule 160)
- Specification: BS EN 12072: W 25 9 4 N L Outside Diameter: 6 inch NB
Joint Details Joint Position
Joint Type: Single side butt Welding Position: ASME 6G
Manual/Mechanised: Manual
Joint Sketch Welding Sequences
18.26mm
65°±5°
0.5-1.5mm
2-4mm
6” NB
Schedule 160
Split layers (2 beads per layer) from runs 4/5 onwards.
.
Welding Details
Run Process Consumable
Diameter
mm
Current
A
Voltage
V
Travel
speed
mm/min
Type of current
/ Polarity
Heat
Input
kJ/mm
1
2
Fill
TIG
TIG
TIG
Zeron 100X
Zeron 100X
Zeron 100X
2.4
2.4
3.2
80-100
90-130
200-225
~12
~12
~12
~50
~125
100-175
DC-
DC-
DC-
~1.2
~0.8
~1.5
Electrode Baking or Drying: NA Notes:
Gas – root (TIG) shielding:
backing:
Ar + 2% N2
Ar
1. Tack joint securely to prevent root closure using four
Gas - fill/cap (TIG) – Shielding:
Purge:
Ar
Ar
bridging tacks.
Tungsten Electrode Type/Size: 2%Th/2.4mm 2. Weld pipe in four 90° segments to prevent excessive
Details of Back Gouging/Backing: NA overheating.
Preheat Temperature: 20°C 3. Purge to maintain 0.5% oxygen max.
Interpass Temperature: 150°C max 4. Ar + 2%N2 shielding gas is recommended for the root run
Post-Weld Heat Treatment and/or Ageing: None to ensure G48A properties.
Temperature: 5. Purging 20-30l/min (reduced to ~10l/min for tie-in).
Time: Maintain purge for first two runs.
6. Shielding gas flow rate 8-12l/min.
11. n:techliteraturetechnical profilesduplexwps superduplex.doc
Welding Procedure Specification (WPS)
Welding Procedure No: Superduplex MMA/SMAW
Consumables Base Material
Welding process (root): TIG / GTAW Parent Material: Superduplex.
- Consumable: Zeron 100X (UNS S32750 & S32760).
- Specification: BS EN 12072: W 25 9 4 N L ASME IX: P or S number (QW422) =
Welding process (fill): MMA / SMAW 10H group 1.
- Consumable: Zeron 100XKS / 2507XKS Thickness: 18.26mm (Schedule 160)
- Specification: BS EN 1600: E 25 9 4 N L B 4 2 Outside Diameter: 6 inch NB
Joint Details Joint Position
Joint Type: Single side butt Welding Position: ASME 6G
Manual/Mechanised: Manual
Joint Sketch Welding Sequences
18.26mm
70°±5°
0.5-1.5mm
2-4mm
6” NB
Schedule 160
.
Welding Details
Run Process Consumable
Diameter
mm
Current
A
Voltage
V
Travel
speed
mm/min
Type of
current /
Polarity
Heat
Input
kJ/mm
1
2
Fill
TIG
TIG
MMA
Zeron 100X
Zeron 100X
Zeron 100XKS / 2507XKS
2.4
2.4
3.2
80-100
90-130
75-95
~12
~12
~25
~50
~125
75-125
DC-
DC-
DC+
~1.2
~0.8
~1.2
Electrode Baking or Drying: 200°C/2 hours Notes:
Gas – root (TIG) shielding:
backing:
Ar + 2% N2
Ar
1. Tack joint securely to prevent root closure using four
Gas - fill/cap: Not applicable bridging tacks.
Tungsten Electrode Type/Size: 2%Th/2.4mm 2. Weld pipe in four 90° segments to prevent excessive
Details of Back Gouging/Backing: NA overheating.
Preheat Temperature: 20°C 3. Purge to maintain 0.5% oxygen max.
Interpass Temperature: 150°C max 4. Ar + 2%N2 shielding gas is recommended for the root run
Post-Weld Heat Treatment and/or Ageing: None to ensure G48A properties.
Temperature: 5. Purging 20-30l/min (reduced to ~10l/min for tie-in).
Time: Maintain purge for first two runs.
6. Shielding gas flow rate 8-12l/min.
12. n:techliteraturetechnical profilesduplexwps superduplex.doc
Welding Procedure Specification (WPS)
Welding Procedure No: Superduplex FCAW
Consumables Base Material
Welding process (root): TIG / GTAW Parent Material: Superduplex.
- Consumable: Zeron 100X (UNS S32750 & S32760).
- Specification: BS EN 12072: W 25 9 4 N L ASME IX: P or S number (QW422) =
Welding process (fill): FCAW 10H group 1.
- Consumable: Supercore Z100XP / 2507P Thickness: 23mm (Schedule 160)
- Specification: -- Outside Diameter: 8 inch NB
Joint Details Joint Position
Joint Type: Single side butt Welding Position: ASME 6G
Manual/Mechanised: Manual
Joint Sketch Welding Sequences
23mm
70°±5°
0.5-1.5mm
2-4mm
8” NB
Schedule 160
.
Welding Details
Run Process Consumable
Diameter
mm
Current
A
Voltage
V
Travel
speed
mm/min
Type of
current /
Polarity
Heat
Input
kJ/mm
1
2
3-4
Fill
TIG
TIG
TIG
FCAW
Zeron 100X
Zeron 100X
Zeron 100X
Supercore Z100XP/2507P
2.4
2.4
2.4
1.2
80-100
90-130
140-160
140-180
~12
~12
~12
~26
~50
~125
~75
100-175
DC-
DC-
DC-
DC+
~1.2
~0.8
~1.5
~1.5
Electrode Baking or Drying: NA Notes:
Gas – root (TIG) shielding:
backing:
Ar + 2% N2
Ar
1. Tack joint securely to prevent root closure using four
Gas - fill/cap (FCAW) – Shielding: Ar-20% CO2 bridging tacks.
Tungsten Electrode Type/Size: 2%Th/2.4mm 2. Weld pipe in four 90° segments to prevent excessive
Details of Back Gouging/Backing: NA overheating.
Preheat Temperature: 20°C 3. Purge to maintain 0.5% oxygen max.
Interpass Temperature: 150°C max 4. Ar + 2%N2 shielding gas is recommended for the root run
Post-Weld Heat Treatment and/or Ageing: None to ensure G48A properties.
Temperature: 5. Purging 20-30l/min (reduced to ~10l/min for tie-in).
Time: 6. Shielding gas flow rate: TIG = 8-12l/min, FCAW = 20-25
l/min.
13. n:techliteraturetechnical profilesduplexwps superduplex.doc
Welding Procedure Specification (WPS)
Welding Procedure No: Superduplex SAW
Consumables Base Material
Welding process (root): TIG / GTAW Parent Material: Superduplex.
- Consumable: Zeron 100X (UNS S32750 & S32760).
- Specification: BS EN 12072: W 25 9 4 N L ASME IX: P or S number (QW422) =
Welding process (fill): SAW 10H group 1.
- Consumable: Zeron 100X Thickness: ~25mm
- Specification: BS EN 12072: W 25 9 4 N L Outside Diameter: Not applicable
Joint Details Joint Position
Joint Type: Single side butt Welding Position: ASME 1G
Manual/Mechanised: Mechanised
Joint Sketch Welding Sequences
25mm
65°±5°
0.5-1.5mm
2-4mm
Split layers (2 beads per layer) from runs 4/5 onwards.
.
Welding Details
Run Process Consumable
Diameter
mm
Current
A
Voltage
V
Travel
speed
mm/min
Type of current
/ Polarity
Heat
Input
kJ/mm
1
2
3-4
Fill
TIG
TIG
TIG
SAW
Zeron 100X
Zeron 100X
Zeron 100X
Zeron 100X
2.4
2.4
2.4
2.4
80-100
90-130
140-160
300-400
~12
~12
~12
~30
~50
~125
~75
300-500
DC-
DC-
DC-
DC+
~1.2
~0.8
~1.5
~1.5
Electrode Baking or Drying: NA Notes:
Gas – root (TIG) shielding:
backing:
Ar + 2% N2
Ar
1. Tack joint securely to prevent root closure using four
Flux - fill/cap (SAW) – LA491 bridging tacks.
Tungsten Electrode Type/Size: 2%Th/2.4mm 2. Purge to maintain 0.5% oxygen max.
Details of Back Gouging/Backing: NA 3. Ar + 2%N2 shielding gas is recommended for the root run
Preheat Temperature: 20°C to ensure G48A properties.
Interpass Temperature: 150°C max 4. Purging 20-30l/min (reduced to ~10l/min for tie-in).
Post-Weld Heat Treatment and/or Ageing: None Maintain purge for first two runs.
Temperature: 5. Shielding gas flow rate 8-12l/min.
Time: