1. Toonney is a manufacturer of drawing dies, carbide dies, and precision dies made from high quality tungsten alloy.
2. Their products are used in various industries such as electronics, optics, aerospace, and metal processing.
3. They have over 10 years of experience designing and producing dies and offer customized solutions, free samples, and a minimum $1000 order quantity for subsequent orders.
Through materials mixture, extruding, sintering, shape modification producing, tungsten carbide rod will be formed preliminary, and in the end it should be sintered in a low pressure. With characters of high hardness, high strength, chemical stable, low expansion coefficient, electric and heat conducting, the sintered tungsten carbide rods are widely applied in industrial manufacture area.
This slide describes two essential elements in machining operations:
cutting-tool materials and cutting fluids.
° The slide opens with a discussion of the types and characteristics of cutting tool materials.
° The properties and applications of high-speed steels, carbides, ceramics, cubic boron nitride, diamond, and coated tools are described in detail.
The types of cutting fluids in common use are then described, including their functions and how they affect the machining operation.
° Trends in near-dry and dry machining are also discussed, and their importance with respect to environmentally friendly machining operations are explained.
The selection of cutting-tool materials for a particular application is among the most important factors in machining operations, just as the selection of mold and die
materials was critical for forming and shaping processes . We will discuss throughout this slide the relevant properties and performance characteristics of all major types of cutting-tool materials, which will help us in tool selection.
However, as it will become apparent, the complex nature of this subject does not always render itself to the determination of appropriate tool materials; hence, we also must rely on general guidelines and recommendations that have been accumulated in industry over many years.More detailed information on tool material recommendations for specific workpiece materials and machining operations will be presented.
As noted, the cutting tool is subjected to
(a) high temperatures,
(b) high contact stresses, and
(c) rubbing along the tool-chip interface and along the machined surface.
Consequently, the cutting-tool material must possess the following characteristics:
° Hot hardness, so that the hardness, strength, and wear resistance of the tool are maintained at the temperatures encountered in machining operations. This property ensures that the tool does not undergo any plastic deformation and thus retains its shape and sharpness.
Toughness and impact strength (or mechanical shock resistance), so that impact forces on the tool that are encountered repeatedly in interrupted cutting operation (such as milling and turning a splined shaft on a lathe) or forces due to vibration and chatter during machining do not chip or fracture the tool.
Thermal shock resistance, to withstand the rapid temperature cycling encountered in interrupted cutting.
Wear resistance, so that an acceptable tool life is obtained before replacement is necessary.
Chemical stability and inertness with respect to the material being machined, to avoid or minimize any adverse reactions, adhesion, and tool-chip diffusion that would contribute to tool wear.
Chronological developments in Cutting Tool MaterialsBilal Syed
This is ap resentation showing the developments of cutting tools materials used from early life to present. their materials, properties, advantages, etc.
Through materials mixture, extruding, sintering, shape modification producing, tungsten carbide rod will be formed preliminary, and in the end it should be sintered in a low pressure. With characters of high hardness, high strength, chemical stable, low expansion coefficient, electric and heat conducting, the sintered tungsten carbide rods are widely applied in industrial manufacture area.
This slide describes two essential elements in machining operations:
cutting-tool materials and cutting fluids.
° The slide opens with a discussion of the types and characteristics of cutting tool materials.
° The properties and applications of high-speed steels, carbides, ceramics, cubic boron nitride, diamond, and coated tools are described in detail.
The types of cutting fluids in common use are then described, including their functions and how they affect the machining operation.
° Trends in near-dry and dry machining are also discussed, and their importance with respect to environmentally friendly machining operations are explained.
The selection of cutting-tool materials for a particular application is among the most important factors in machining operations, just as the selection of mold and die
materials was critical for forming and shaping processes . We will discuss throughout this slide the relevant properties and performance characteristics of all major types of cutting-tool materials, which will help us in tool selection.
However, as it will become apparent, the complex nature of this subject does not always render itself to the determination of appropriate tool materials; hence, we also must rely on general guidelines and recommendations that have been accumulated in industry over many years.More detailed information on tool material recommendations for specific workpiece materials and machining operations will be presented.
As noted, the cutting tool is subjected to
(a) high temperatures,
(b) high contact stresses, and
(c) rubbing along the tool-chip interface and along the machined surface.
Consequently, the cutting-tool material must possess the following characteristics:
° Hot hardness, so that the hardness, strength, and wear resistance of the tool are maintained at the temperatures encountered in machining operations. This property ensures that the tool does not undergo any plastic deformation and thus retains its shape and sharpness.
Toughness and impact strength (or mechanical shock resistance), so that impact forces on the tool that are encountered repeatedly in interrupted cutting operation (such as milling and turning a splined shaft on a lathe) or forces due to vibration and chatter during machining do not chip or fracture the tool.
Thermal shock resistance, to withstand the rapid temperature cycling encountered in interrupted cutting.
Wear resistance, so that an acceptable tool life is obtained before replacement is necessary.
Chemical stability and inertness with respect to the material being machined, to avoid or minimize any adverse reactions, adhesion, and tool-chip diffusion that would contribute to tool wear.
Chronological developments in Cutting Tool MaterialsBilal Syed
This is ap resentation showing the developments of cutting tools materials used from early life to present. their materials, properties, advantages, etc.
CBN inserts are a superhard material synthesized by hand. Its hardness is second only to diamond. It is a high-pressure and high-pressure sintered cutting tool. It has high hardness, wear resistance and thermal stability. It is widely used in ferrous metal and alloy material processing industry.
SmalTec International is the world’s leading manufacturer of micromachining equipment for aerospace, communications, medical, automotive, optics, nanotechnology and other innovative industries.
CBN inserts are a superhard material synthesized by hand. Its hardness is second only to diamond. It is a high-pressure and high-pressure sintered cutting tool. It has high hardness, wear resistance and thermal stability. It is widely used in ferrous metal and alloy material processing industry.
SmalTec International is the world’s leading manufacturer of micromachining equipment for aerospace, communications, medical, automotive, optics, nanotechnology and other innovative industries.
Cold heading is a process technology which make the work piece transformation and the shape close to the finished product to the utmost extent in few processes. It is the footstone of modern mechining and automobile industry. Toonney manufactures various heading die including drawing die, cold heading die, precision die, carbide dies, stamping die and forging die.
Tungsten carbide tips and carbide saw blade are commonly used cutting tools. The material of carbide tip and carbide saw blade are usually tungsten carbide, which are also widely used in lathe tool, drill bit, ornamental engraving cutter and dental drill. Why tungsten carbide can have such a wide usage? Because it can keep a longer service time, compared with other materials.
HAOJING HSS Saw Blade for Metal Cutting Industry AnalysisKisa Wu
Chinese Saw Blade Position in the World
The highest demand in the world are diamond blades and TCT blades for wood, HSS blade is the least. Diamond blades are nearly required in any countries, TCT blades are mostly exported to India, the value of HSS blades is the highlest.
tungsten carbide rollers and other carbide dies for wire industryAngela Lueng
This PPT is a brief introduction of Zhuzhou uko cemented carbide co.,ltd .
UKO mainly produce carbide products for wire industry.
HOT selling products are carbide rollers for cold rolling steel; carbide wire drawing dies, carbide cold heading dies for punching and forming; carbide nail tools for nail, nut, and bolt.
UKO also making Tungsten Heavy Alloy products.
All of our products follow ISO 9001:2008.
SINOM GROUP CO., LTD. is one of the largest manufacturer of copper mould tube in China. Based on customers requirement, we design, manufacture and install the square copper mould tube, round copper mould tube, beam blank, rectangular copper mould tube, diamond type, non-standard type etc.
Classification of Tool Materials.
For More Details
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Engineering Study Materials : https://www.youtube.com/channel/UC8vigo0VxccfcGnmJnf-ESA
Normally PCD Cutting Tools can be used various industry, such as Automotive parts(pistons,Wheel Hub, Engine block), Airplane(CFRP, PMMW) and other non-ferrous metal materials.
And this article show you the main application field of pcd cutting tools.And we can offer most pcd cutting tools. we have different pcd grade CDW10, CDW20 and CDW30 specific for different materials.
This article include ISO PCD indexable insert, PCD milling inserts/PCD End Mills, PCD Boring Tools, PCD Forming Tools, PCD Grooving Tools, PCD Drill Bits and Non-standard PCD Inserts. Also together with Halnn PCD Materials.
No matter what problems, you can contact with us.
In this report the basic design principles and the current state-of-the-art for cutting tools specially designed to be applied on difficult-to-cut materials are described. One by one, the main aspects involved in tool design and construction will be explained in depth over the following sections, completing a general view of the tool world, to provide easy comprehension of the whole book. Materials for the substrates, coatings, and geometry are explained, with special attention to recent developments. A section is devoted to new machining techniques such as high-feed and plunge milling, turn milling and trochoidal milling.
This article share you the whole mill rolls machining solutions, it include different rolls, such as chilled cast iron rolls, high speed steel rolls, high boron steel rolls, hot rolls and other rolls rings,ect. We can offer you the whole solutions, incuding the cbn inserts and pcd tools together the corresponding tool holder, common model include RCGX060500,RCGX060600, RCGX090700, RCGX120700,ect.
1. Telephone: +86 592 7797922 Fax:+86 592 6771943
Email: sales@tncarbide.com, Website: http://www.tncarbide.com
Add: No.61,Lianshang Road,Guannan Industrial District, Jimei District, Xiamen, China
Drawing Die
Introduction
Tungsten alloy is a kind of alloy composed of some metal elements, among which
tungsten is the key element. In all metal materials, tungsten has the highest melting
point, high temperature, strength and creep resistance, thermal conductivity, and good
electron emission performance. Tungsten are widely used to manufacture cemented
carbide and tungsten alloy. Tungsten alloy are widely used in electronics, electric light
source industry, also in the aerospace, casting, weapons, etc. After reasonable
processing, tungsten alloy can be processed into good material. With the improvement
of tungsten alloy, its organization, tensile strength and plastic - brittle can be greatly
improved. Toonney tungsten alloy plant applies pure tungsten alloy to manufacturer
high quality carbide dies, precision die and drawing die.
Drawing die usually refers to a variety of control wire mould, as well as optical
fiber drawing die. All the center of the drawing die has a certain shape hole, such as
round, square, octagon, or other special shapes.The size of metal will get smaller
when it is pulled through the drawing die hole. Sometime even the shape will change.
Drawing die are widely used in different industries, such as electronics, radar, TV,
instruments and spaceflight industry. Drawing die is a very important consumable
mould for all kinds of metal wire manufacturers, such as wire and cable factory, wire
works, electrode wire factory and so on. Wire drawing die has an extensive scope of
2. Telephone: +86 592 7797922 Fax:+86 592 6771943
Email: sales@tncarbide.com, Website: http://www.tncarbide.com
Add: No.61,Lianshang Road,Guannan Industrial District, Jimei District, Xiamen, China
application, mainly for the drawing bar, wire rod, wire, pipe and other linear difficult
to process. Drawing die is fit to the drawing processing of steel, copper, tungsten,
molybdenum and tungsten alloy material. The drawing die costs accounted for about
1/2 of the cost of wire drawing. Therefore, how to decrease the cost of drawing die
and improving the service life of drawing die is an urgent problem to solve. Toonney
drawing die plant has devoted in these two problem for years and get a good solution.
Carbide dies has high hardness, high strength, corrosion resistance, resistance to
high temperature and low expansion coefficient. The service life of carbide dies is
much longer than the service life of steel dies. Some market standard carbide dies,
such as YG3, YG6, YG6X, YG8, YG15, YG20, YG20C, YG25 and HU20, HU222,
HWN1, apply primary carbide materials. Through special procession such as low
pressure sintering, the toughness of carbide dies will be much better than common
dies, and the service life of carbide dies will get longer also. Toonney carbide dies
plant has specilized in carbide dies designing and producing for more than 10 years.
The service life of precision die is a major obstacle to vigorously promote new
technology of fine blanking. One of the main reasons is that the material of precision
die is improper and heat treatment process is not perfect. Toonney precision die plant
devotes itself to studying the present situation of precision die at home and abroad.
Learning from foreign advanced experience, especially the experience of Swiss
Feintool AG Lyss precision die manufacturer, Toonney precision die factory gets a
good solution on the material selection and heat treatment of precision die. If you
want know much about Toonney precision die, please feel free to contact us!
Samples Matters: drawing die, carbide dies and precision die which can be
available from our common regular inventory, can be offered as samples for free. For
some drawing die, carbide dies and precision die with irregular customer special
required, will be charged. Of course, customers need to pay for the shipping fee.
Usually, the lead time of the samples will be within 7working days.
Minimum Order Quantity: There is no minimum order quantity of drawing die,
carbide dies and precision die for the first trial order. But on the second order, the total
amount of drawing die, carbide dies and precision die should be not less than
1000USD.
3. Telephone: +86 592 7797922 Fax:+86 592 6771943
Email: sales@tncarbide.com, Website: http://www.tncarbide.com
Add: No.61,Lianshang Road,Guannan Industrial District, Jimei District, Xiamen, China
Specification
Grade ISO grade
Cobalt Grain size Density Hardness Hardness TRS
(Co%) (μm) (g/cm³) (HRA) (HV) (N/mm²)
TU06 K05-K10 6 0.4 14.8 94 2177 3800
TF06 K05-K10 6 0.6 14.81 93.1 2037 3600
TU08 K10-K20 8 0.4 14.52 93.5 2099 3800
TU40 K20-K40 10 0.8 14.4 91.8 1834 3800
TU40F K20-K40 10 0.6 14.45 92.3 1912 4000
TU44 K20-K40 12 0.4 14.1 92.8 1990 4200
TU25 K20-K40 12 0.5 14.06 92.5 1943 3800
TU45 K20-K40 13 0.4 13.96 92.6 1959 4000
Tonney drawing die plant can accept customized tungsten products.
Features
Product name: Drawing die/ carbide dies
Place of Origin: Fujian, China (Mainland)
Brand Name: Toonney
Model Number: DI
Type: Drawing die/carbide dies
Material: tungsten alloy
Tolerance: As required.
Grade: TU06, TF06, TU08, TU40, TU40F, TU44, TU25, TU45
Size: As required
Port: Xiamen
Payment terms: FOB Xiamen
Application
1. TU06 Carbide dies ( Density of tungsten alloy material: 14.8; HRA of tungsten
alloy material: 94)
Fit for making PCB micro-drilling, micro milling cutter and kinds of hard metal
solid tools. Re-command material to make milling cutter of which Dia. is 1.2mm and
above.
4. Telephone: +86 592 7797922 Fax:+86 592 6771943
Email: sales@tncarbide.com, Website: http://www.tncarbide.com
Add: No.61,Lianshang Road,Guannan Industrial District, Jimei District, Xiamen, China
2. TF06 Carbide dies ( Density of tungsten alloy material: 14.81; HRA of tungsten
alloy material: 93.1)
Fit for cutting aluminum and magnesium alloy, copper base alloy, iron-base alloy,
plastic, graphite, carbon fiber etc. Re-commanded material for making drill and mill
cutter for aluminum and magnesium material.
3. TU08 Carbide dies ( Density of tungsten alloy material: 14.52; HRA of tungsten
alloy material: 93.5)
High strength and hardness, good for machining acrylic material, re-commanded
material for making PCB drill and big drill of which dia. Is 0.7mm and above.
4. TU40 Carbide dies ( Density of tungsten alloy material: 14.4; HRA of tungsten
alloy material: 91.8)
Re-commanded material for common drill, end mill, specially good to mill and drill
the material common die steel, gray iron, Austenit steel, and alloy.
5. TU40F Precision die ( Density of tungsten alloy material: 14.45; HRA of tungsten
alloy material: 92.3)
Re-commanded material for making drill,milling cutter etc, to mill and drill steel,
stainless steel, cast iron and aluminum alloy of which hardness is below 50HRC.
6. TU44 Precision die ( Density of tungsten alloy material: 14.1; HRA of tungsten
alloy material: 92.8)
Fit for making different specification milling cutters, reamer, carving blades etc.
specially performs good in tools cutting in high speed for example in cutting
quenched steel, aluminum alloy, titanium alloy etc.
7. TU25 Precision die ( Density of tungsten alloy material: 14.06; HRA of tungsten
alloy material: 92.5)
The material for mill and drill tools to machining material heat treatment steel, cast
iron, stainless steel.
8. TU45 Precision die ( Density of tungsten alloy material: 13.96; HRA of tungsten
alloy material: 92.6)
Re-commanded material for all kinds end mill, reamer, carving blade etc., performs
good in high speed light cutting area,specially fit for quenched steel, aluminum alloy,
titanium alloy etc.
5. Telephone: +86 592 7797922 Fax:+86 592 6771943
Email: sales@tncarbide.com, Website: http://www.tncarbide.com
Add: No.61,Lianshang Road,Guannan Industrial District, Jimei District, Xiamen, China
Advantage
1. Toonney tungsten alloy manufacturer uses high quality tungsten alloy material to
produce drawing die, carbide dies and so on.
2. Toonney drawing die manufacturer has more than 10 years production experience
and a professional team for designing.
3. Toonney carbide dies manufacturer pays more attention to improve their product
ability. Toonney carbide dies factory uses the most advanced equipment.
4. Toonney drawing die factory can accept customized order of drawing die, carbide
dies, precision die and so on.
5. Toonney carbide die plant applies high quality tungsten alloy with good wear
resistance, high hardness and impact toughness.