Introduction
Types Of Journal Bearings
Material Used For Journal Bearings
Terms Used In Hydrodynamic Journal Bearings
Bearing Characteristic Number And Bearing Modulus
Design Procedure For Journal Bearings
This document discusses the design of journal bearings. It begins by introducing journal bearings and how they operate by allowing sliding along a circular surface to handle radial loads. It then describes the different types of journal bearings according to their angle of contact and lubricating layer thickness. The document outlines the materials commonly used for journal bearings and defines important terms in hydrodynamic journal bearings. It presents two main design methods - the M.D. Hersey method and the A.A. Raimondi and J. Boyd method - and provides overviews of the steps and considerations involved in each.
PERFORMANCE ANALYSIS OF GAS LUBRICATED CYLINDRICAL JOURNAL BEARING USING FS...Venkata Sai Teja Gunuputi
To choose the best suitable lubricant for different eccentricity ratio and L/D ratio combinations of journal bearings by considering the pressure, deformation and stress results obtained in analysis.
Design of sliding_contact_wearing_unitiiibalram yadav
A bearing is a machine element which support another moving machine element (known as journal). It permits a relative motion between the contact surfaces of the members, while carrying the load.
Here are the key steps to design a journal bearing from the given data:
1. Choose a length to diameter ratio (l/d) of 1.5 from the design handbook table.
2. Calculate the bearing pressure p = Load / (Length x Diameter). Check it is less than the maximum allowed.
3. Choose the lubricant SAE 10 and operating temperature of 55°C from the tables.
4. Calculate the bearing characteristic number K = (Viscosity x Speed) / Pressure. Check it exceeds the minimum value.
5. Choose a clearance ratio c/d from the table.
6. Calculate the coefficient of friction using the relation.
7.
lecture 4 (design procedure of journal bearing)ashish7185
This document provides information about the design procedure for sliding contact bearings. It defines key terms used in hydrodynamic journal bearings such as diametral clearance, radial clearance, eccentricity, minimum oil film thickness, and short/long bearings. It discusses bearing characteristic number and bearing modulus, and how they relate to the coefficient of friction. Equations are provided for critical pressure, heat generated in bearings, and heat dissipated by bearings. The design procedure involves selecting bearing dimensions, material properties, operating parameters, and verifying thermal equilibrium conditions.
This document provides procedures and guidelines for marking, cutting, checking, and rolling of shell plates. It discusses marking plates with identification parallel to the rolling direction. It also summarizes methods of rolling including pinch rolling, pyramid rolling, cold rolling, warm rolling, and hot rolling. The document outlines tolerances for checking shell ovality, circumference, peak in/out, and skew. It emphasizes the importance of good engineering practices like checking diagonals and templates.
The document discusses bending processes and springback issues. It covers bending, bending processes, factors that influence springback like size effects, methods for predicting and compensating for springback like die design and the displacement adjustment method. It also applies these methods to the bending of 304 stainless steel tubes and discusses the results.
This document discusses the design of journal bearings. It begins by introducing journal bearings and how they operate by allowing sliding along a circular surface to handle radial loads. It then describes the different types of journal bearings according to their angle of contact and lubricating layer thickness. The document outlines the materials commonly used for journal bearings and defines important terms in hydrodynamic journal bearings. It presents two main design methods - the M.D. Hersey method and the A.A. Raimondi and J. Boyd method - and provides overviews of the steps and considerations involved in each.
PERFORMANCE ANALYSIS OF GAS LUBRICATED CYLINDRICAL JOURNAL BEARING USING FS...Venkata Sai Teja Gunuputi
To choose the best suitable lubricant for different eccentricity ratio and L/D ratio combinations of journal bearings by considering the pressure, deformation and stress results obtained in analysis.
Design of sliding_contact_wearing_unitiiibalram yadav
A bearing is a machine element which support another moving machine element (known as journal). It permits a relative motion between the contact surfaces of the members, while carrying the load.
Here are the key steps to design a journal bearing from the given data:
1. Choose a length to diameter ratio (l/d) of 1.5 from the design handbook table.
2. Calculate the bearing pressure p = Load / (Length x Diameter). Check it is less than the maximum allowed.
3. Choose the lubricant SAE 10 and operating temperature of 55°C from the tables.
4. Calculate the bearing characteristic number K = (Viscosity x Speed) / Pressure. Check it exceeds the minimum value.
5. Choose a clearance ratio c/d from the table.
6. Calculate the coefficient of friction using the relation.
7.
lecture 4 (design procedure of journal bearing)ashish7185
This document provides information about the design procedure for sliding contact bearings. It defines key terms used in hydrodynamic journal bearings such as diametral clearance, radial clearance, eccentricity, minimum oil film thickness, and short/long bearings. It discusses bearing characteristic number and bearing modulus, and how they relate to the coefficient of friction. Equations are provided for critical pressure, heat generated in bearings, and heat dissipated by bearings. The design procedure involves selecting bearing dimensions, material properties, operating parameters, and verifying thermal equilibrium conditions.
This document provides procedures and guidelines for marking, cutting, checking, and rolling of shell plates. It discusses marking plates with identification parallel to the rolling direction. It also summarizes methods of rolling including pinch rolling, pyramid rolling, cold rolling, warm rolling, and hot rolling. The document outlines tolerances for checking shell ovality, circumference, peak in/out, and skew. It emphasizes the importance of good engineering practices like checking diagonals and templates.
The document discusses bending processes and springback issues. It covers bending, bending processes, factors that influence springback like size effects, methods for predicting and compensating for springback like die design and the displacement adjustment method. It also applies these methods to the bending of 304 stainless steel tubes and discusses the results.
BHEL is India's largest engineering and manufacturing company in the energy and infrastructure sector. It was established over 40 years ago with its first plant in Bhopal, kickstarting India's indigenous heavy electrical equipment industry. BHEL caters to key sectors like power, transportation, and telecommunications. It has 14 manufacturing divisions, regional centers, and offices across India and abroad. Bearings are crucial components that support rotating shafts in machines. They experience friction which generates heat, so proper lubrication and cooling is required. BHEL manufactures various types of bearings used in products like turbines, compressors, and generators. Careful consideration is given to bearing design factors such as load capacity, clearances, and lubrication flow
This document discusses journal bearings and lubrication. It begins by defining hydrodynamic lubrication and types of journal bearings such as full, partial, and fitted. It then covers lubrication mechanisms like hydrodynamic, hydrostatic, and boundary lubrication. Finally, it discusses lubrication principles, terminology used in journal bearings, common bearing materials and their properties, and types of loads carried by different bearings.
This document provides an introduction to bearings and bearing design. It defines bearings and their purpose of supporting moving machine elements while allowing relative motion. Bearings are classified based on the direction of load and type of contact. Rolling contact bearings like ball and roller bearings are introduced, which have lower friction than sliding contact bearings. The document outlines the main parts of a ball bearing and provides steps for selecting an appropriate bearing for an application involving a 40mm shaft with 5000N of radial load and 3000N of thrust load operating at 400rpm. Through calculations, ball bearing SKF No. 6308 is determined to meet the load requirements.
Manufacturing Technology , Bending Process .
Tackles mainly about the definition of Bending process, how does it work, the machines & equipment used to make it work and the application of Bending on manufacturing Industries.
Please Don't forget to Like before you download the presentation.
1. The document discusses sliding contact bearings, which use a layer of lubricant like oil or grease to reduce friction and wear between moving machine elements.
2. Applications include concrete mixers, turbines, motors, and engine crankshafts. Advantages are simple design, compact size, low cost, and good shock resistance, while disadvantages include higher friction losses and need for good lubrication.
3. Bearings are classified by the direction of load (radial or thrust) and the type of contact (sliding or rolling). Sliding contact bearings use layers of materials like babbit metal, bronze, cast iron, or non-metallic alternatives between surfaces.
This is a brief outline of NISSIN 3D Freeform Tube Bender (NISSIN CNC Pipe Bender) and our company profile.
[Overview]
With the NISSIN CNC 3D Freeform Tube Bender, it is possible to bend different radii at tubes and profiles in three dimensions without tool change.
This is due to a patented tooling in combination with a CNC control system.
Radii can follow each other without straight length in between, and can be in different planes.
The machine can produce bent tubes with homogeneous wall thickness.
Using a mandrel, thin-walled pipes be bent on the NISSIN CNC 3D Freeform Bender, up to a diameter of 60.5 mm.
The smallest radius that can be achieved is somewhere around 3DR (depending on material tube specification.)
The 3 axis system can bend round tubes only with suggested thickness 5 - 10% of O.D.
The Easy Programming software on Windows has features like 3D preview, mirroring and rotation,
Pls refer to these articles for technical basics:
Tube bending with no straights? No problem
Wisconsin tube shop invests in freeform bending technology
http://www.thefabricator.com/article/tubepipefabrication/tube-bending-with-no-straightsr-no-problem
Highly Improved Function and Productivity
for Tube Bending by CNC Bender
http://www.tubenet.org.uk/technical/nissin.html
Experimental Method to Analyse Limit Load in Pressure VesselIJMER
Pressure vessel contains with different inlet & outlet openings called nozzle or valves. The design parameter of these valves may different in one pressure vessel. These valves cause geometric discontinuity of the pressure vessel wall hence stress concentration may occur around the valve or nozzle. Since due to the high stress concentration there may be the chances of failure of vessel junction. Hence detail stress distribution analysis needs to be done for pressure vessel. Determination of limit pressure at different location on pressure vessel by using finite element method is less time consuming
and it avoid complex mathematical work at difficult geometries. So, it is essential to validate the result.
Experiments is conducted on oblique nozzle (450 with shell axis) & result obtained are used to validate
the finite element results. Distortion measurement test by measuring change in diameter of vessel after
vessel is pressurized using water. Twice elastic slope method & Tangent intersection method are used to
find out limit load estimation of cylindrical vessel with oblique (450) nozzle.
The document discusses induction bending as an alternative to conventional welding for fabricating pipe spools. Some key points:
- Induction bending reduces fabrication costs, time, and inspection costs compared to conventional welding by eliminating many welds.
- It provides more flexibility in bending angles and radii compared to standard elbow fittings.
- Minimum bend radii depend on pipe diameter and wall thickness, ranging from 2D to 5D according to material type.
- Wall thinning must be considered and compensated for in pipe wall thickness calculations.
- The induction bending process involves heating a pipe section and bending it between clamped positions to form the desired radius.
3D Scanning and Digitizing
Exascan.is The High Resolution Scanner From The Handyscan 3d Line
Of Truly Portable, Self Positioning Handheld Laser Scanners By
Creaform.
Examines Every Details
The Exascan Selfpositioning Handheld Scanner Offers Increased
Resolution And Accuracy.
Exact 3d Representation
The Exascan Makes It Possible To Carry Out Exact 3d Scanning
Projects With A Level Of Detail And Accuracy That No Other Handheld
Scanning System Can Achieve.
The Exascan Is Definitely The Most Flexible, Free form Inspection
Device On The Market.applications And Solutions.
Reverse Engineering & Styling, Design & Analysis
Get Best Quote 1. Include 3D scanning of existing objects
2. 3D archiving
3. Complex shape acquisition
4. Damage assessment
5. Clay model digitizing
6. Facilitates surface reconstruction
7. Class A surfacing
8. 3D modelling
9. Mockups
10. Packaging design
11. Rapid prototyping.
12. Mechanical design (tooling & jigs, maintenance, repair &
overhaul)
Inspection
1. Noncontact inspection
2. First article inspection
3. Supplier quality inspection
4. ParttoCAD inspection (2D INSPECTION)
5. Conformity assessment of 3D models against the original
parts/production tooling
6. Conformity assessment of manufactured parts against originals
Application of ANSYS in Design of a Connecting RodAbhishek Gorai
The document discusses the design and analysis of a connecting rod using ANSYS. It describes ANSYS as a leading engineering simulation software. It then outlines the steps taken to model, mesh, apply loads to, and analyze a connecting rod design based on specifications for a Honda motorcycle engine. These steps include assigning material properties, creating a CAD model, generating a mesh, applying the expected buckling load, and evaluating stresses, deformation, buckling, and fatigue life. The analysis found an equivalent stress of 252.2 MPa, a safety factor of 2.44 for fatigue, and a buckling load multiplier of 5.598.
The document summarizes the development of an in-house rolling machine to roll sheet metal. It describes problems with outsourcing rolling work such as inconsistent quality and scheduling issues. It then details the construction of the new rolling machine over 42 days using scrap materials for under 26,354 rupees. The machine specifications and construction process are provided. Photographs show the completed machine. Using the new in-house machine saves on outsourcing costs and transportation charges while improving quality and production speed. A comparison chart shows the cost savings compared to outsourcing.
1. The document discusses rolling bearings, including their types, parameters that control bearing manufacturing and selection, bearing part numbering systems from major manufacturers like SKF, and factors that affect bearing life.
2. It defines basic static load rating, basic dynamic load rating, and basic rating life of bearings, and provides a formula to calculate catalog load rating based on desired life, speed, and load.
3. An example problem demonstrates using the rating life formula to determine the catalog load rating from SKF for a given desired life, speed, and
Automatic gauge control (AGC) regulates the thickness at a mill's exit by monitoring thickness and controlling the loading cylinder to achieve the target thickness. AGC relies on thickness feed-forward control using the entry thickness, thickness feedback control based on exit thickness measurements, mass flow control, and speed feed-forward control. The thickness feedback control strategy measures thickness deviations at the exit and uses a predictive model to improve response times given delays between the roll gap and thickness gauge. Thickness feed-forward control further improves accuracy by compensating for deviations caused by changing entry thicknesses.
Pressure vessels are designed to safely operate at specific pressures and temperatures. They consist of a cylindrical shell and elliptical or hemispherical heads and are used in applications like reactors, heat exchangers, and storage tanks. Pressure vessels are categorized based on whether they are fired or unfired. Unfired pressure vessels include tanks for storing gases and liquids and are designed according to codes like IS 2825-1969, which specifies design procedures and allows for different material stresses and corrosion allowances depending on the vessel's class. Key considerations in pressure vessel design include operating conditions, materials, dimensions, openings, and supports.
The document discusses the design and manufacturing process of a dome shaped piston head. It provides details on the components of a piston, how the shape changes during operation, piston rings and their purpose. It also describes the various manufacturing steps including casting, forging, heat treatment, machining processes like CNC turning, drilling and grinding. Additional steps discussed are deburring, coating and final inspection. Performance and cost matrices are presented comparing forging, casting types and coatings. Recommendations to improve casting and forging processes are provided. The conclusion is that forging produces the strongest piston with greatest lifespan and is the best manufacturing technique.
This document describes the design and development of a double offset butterfly valve. It includes calculations to determine the shell thickness, disc thickness, and stem diameter according to ASME and IBR standards. A finite element analysis was conducted in ANSYS on models of the valve body, disc, and assembly to determine von mises stresses and displacements. The results showed that the stresses induced were less than the yield strengths of the materials, indicating the design is safe.
Guide strip guide ring gst-hydraulic guiding elementswalleseals
GST guidestrips are made of filled PTFE material to back up and guide hydraulic cylinders, pneumatic cylinders, and piston rods within a certain pressure and temperature range according to GB/T15242.4 standards. The guidestrips are ordered based on specifications including width, thickness, bore diameter, rod diameter, working temperature range, and medium used.
The document discusses CG-1 hydrodynamic bearings produced by HTB corporation. The bearings can operate continuously at temperatures up to 400°F without external cooling, unlike traditional bearings that require cooling below 200°F. The CG-1 bearings use modern materials like high temperature polymers instead of babbitt metals, can improve strength and efficiency over traditional designs, and reduce costs by eliminating external cooling needs.
Design Assessment and Parametric Study of Expansion BellowIRJET Journal
1. This document presents the design, parametric study, and analysis of an expansion bellow. The author developed a U-shaped expansion bellow design using ASME and EJMA design codes and conducted a finite element analysis.
2. A parametric study was carried out to analyze how changes in design parameters like diameter, pitch, length, pressure, and temperature affect the total stress on the bellow. The study found that total stress initially increases then decreases with changes to these parameters.
3. The stress components and cycle life were calculated and compared between the ASME and EJMA designs. The EJMA design produced lower stresses and higher cycle life compared to the ASME design.
Blow Hole Defect Analysis in Die CastingRamesh Raja
This document summarizes an analysis of blow hole defects in die casting. The objectives were to minimize defects using design of experiments. Process parameters like metal temperature, die temperature, and die holding time were identified as factors affecting blow hole defects. Experiments were conducted using a Taguchi design with three factors at three levels. Analysis of variance showed die temperature was the most significant factor. Optimization found the best parameters were a metal temperature of 700°C, die temperature of 300°C, and die holding time of 75 seconds. This was predicted to increase casting density by 4.13% and reduce blow holes.
An Experimental Investigation to Optimize the Process Parameters of Surface F...ijceronline
International Journal of Computational Engineering Research (IJCER) is dedicated to protecting personal information and will make every reasonable effort to handle collected information appropriately. All information collected, as well as related requests, will be handled as carefully and efficiently as possible in accordance with IJCER standards for integrity and objectivity.
BHEL is India's largest engineering and manufacturing company in the energy and infrastructure sector. It was established over 40 years ago with its first plant in Bhopal, kickstarting India's indigenous heavy electrical equipment industry. BHEL caters to key sectors like power, transportation, and telecommunications. It has 14 manufacturing divisions, regional centers, and offices across India and abroad. Bearings are crucial components that support rotating shafts in machines. They experience friction which generates heat, so proper lubrication and cooling is required. BHEL manufactures various types of bearings used in products like turbines, compressors, and generators. Careful consideration is given to bearing design factors such as load capacity, clearances, and lubrication flow
This document discusses journal bearings and lubrication. It begins by defining hydrodynamic lubrication and types of journal bearings such as full, partial, and fitted. It then covers lubrication mechanisms like hydrodynamic, hydrostatic, and boundary lubrication. Finally, it discusses lubrication principles, terminology used in journal bearings, common bearing materials and their properties, and types of loads carried by different bearings.
This document provides an introduction to bearings and bearing design. It defines bearings and their purpose of supporting moving machine elements while allowing relative motion. Bearings are classified based on the direction of load and type of contact. Rolling contact bearings like ball and roller bearings are introduced, which have lower friction than sliding contact bearings. The document outlines the main parts of a ball bearing and provides steps for selecting an appropriate bearing for an application involving a 40mm shaft with 5000N of radial load and 3000N of thrust load operating at 400rpm. Through calculations, ball bearing SKF No. 6308 is determined to meet the load requirements.
Manufacturing Technology , Bending Process .
Tackles mainly about the definition of Bending process, how does it work, the machines & equipment used to make it work and the application of Bending on manufacturing Industries.
Please Don't forget to Like before you download the presentation.
1. The document discusses sliding contact bearings, which use a layer of lubricant like oil or grease to reduce friction and wear between moving machine elements.
2. Applications include concrete mixers, turbines, motors, and engine crankshafts. Advantages are simple design, compact size, low cost, and good shock resistance, while disadvantages include higher friction losses and need for good lubrication.
3. Bearings are classified by the direction of load (radial or thrust) and the type of contact (sliding or rolling). Sliding contact bearings use layers of materials like babbit metal, bronze, cast iron, or non-metallic alternatives between surfaces.
This is a brief outline of NISSIN 3D Freeform Tube Bender (NISSIN CNC Pipe Bender) and our company profile.
[Overview]
With the NISSIN CNC 3D Freeform Tube Bender, it is possible to bend different radii at tubes and profiles in three dimensions without tool change.
This is due to a patented tooling in combination with a CNC control system.
Radii can follow each other without straight length in between, and can be in different planes.
The machine can produce bent tubes with homogeneous wall thickness.
Using a mandrel, thin-walled pipes be bent on the NISSIN CNC 3D Freeform Bender, up to a diameter of 60.5 mm.
The smallest radius that can be achieved is somewhere around 3DR (depending on material tube specification.)
The 3 axis system can bend round tubes only with suggested thickness 5 - 10% of O.D.
The Easy Programming software on Windows has features like 3D preview, mirroring and rotation,
Pls refer to these articles for technical basics:
Tube bending with no straights? No problem
Wisconsin tube shop invests in freeform bending technology
http://www.thefabricator.com/article/tubepipefabrication/tube-bending-with-no-straightsr-no-problem
Highly Improved Function and Productivity
for Tube Bending by CNC Bender
http://www.tubenet.org.uk/technical/nissin.html
Experimental Method to Analyse Limit Load in Pressure VesselIJMER
Pressure vessel contains with different inlet & outlet openings called nozzle or valves. The design parameter of these valves may different in one pressure vessel. These valves cause geometric discontinuity of the pressure vessel wall hence stress concentration may occur around the valve or nozzle. Since due to the high stress concentration there may be the chances of failure of vessel junction. Hence detail stress distribution analysis needs to be done for pressure vessel. Determination of limit pressure at different location on pressure vessel by using finite element method is less time consuming
and it avoid complex mathematical work at difficult geometries. So, it is essential to validate the result.
Experiments is conducted on oblique nozzle (450 with shell axis) & result obtained are used to validate
the finite element results. Distortion measurement test by measuring change in diameter of vessel after
vessel is pressurized using water. Twice elastic slope method & Tangent intersection method are used to
find out limit load estimation of cylindrical vessel with oblique (450) nozzle.
The document discusses induction bending as an alternative to conventional welding for fabricating pipe spools. Some key points:
- Induction bending reduces fabrication costs, time, and inspection costs compared to conventional welding by eliminating many welds.
- It provides more flexibility in bending angles and radii compared to standard elbow fittings.
- Minimum bend radii depend on pipe diameter and wall thickness, ranging from 2D to 5D according to material type.
- Wall thinning must be considered and compensated for in pipe wall thickness calculations.
- The induction bending process involves heating a pipe section and bending it between clamped positions to form the desired radius.
3D Scanning and Digitizing
Exascan.is The High Resolution Scanner From The Handyscan 3d Line
Of Truly Portable, Self Positioning Handheld Laser Scanners By
Creaform.
Examines Every Details
The Exascan Selfpositioning Handheld Scanner Offers Increased
Resolution And Accuracy.
Exact 3d Representation
The Exascan Makes It Possible To Carry Out Exact 3d Scanning
Projects With A Level Of Detail And Accuracy That No Other Handheld
Scanning System Can Achieve.
The Exascan Is Definitely The Most Flexible, Free form Inspection
Device On The Market.applications And Solutions.
Reverse Engineering & Styling, Design & Analysis
Get Best Quote 1. Include 3D scanning of existing objects
2. 3D archiving
3. Complex shape acquisition
4. Damage assessment
5. Clay model digitizing
6. Facilitates surface reconstruction
7. Class A surfacing
8. 3D modelling
9. Mockups
10. Packaging design
11. Rapid prototyping.
12. Mechanical design (tooling & jigs, maintenance, repair &
overhaul)
Inspection
1. Noncontact inspection
2. First article inspection
3. Supplier quality inspection
4. ParttoCAD inspection (2D INSPECTION)
5. Conformity assessment of 3D models against the original
parts/production tooling
6. Conformity assessment of manufactured parts against originals
Application of ANSYS in Design of a Connecting RodAbhishek Gorai
The document discusses the design and analysis of a connecting rod using ANSYS. It describes ANSYS as a leading engineering simulation software. It then outlines the steps taken to model, mesh, apply loads to, and analyze a connecting rod design based on specifications for a Honda motorcycle engine. These steps include assigning material properties, creating a CAD model, generating a mesh, applying the expected buckling load, and evaluating stresses, deformation, buckling, and fatigue life. The analysis found an equivalent stress of 252.2 MPa, a safety factor of 2.44 for fatigue, and a buckling load multiplier of 5.598.
The document summarizes the development of an in-house rolling machine to roll sheet metal. It describes problems with outsourcing rolling work such as inconsistent quality and scheduling issues. It then details the construction of the new rolling machine over 42 days using scrap materials for under 26,354 rupees. The machine specifications and construction process are provided. Photographs show the completed machine. Using the new in-house machine saves on outsourcing costs and transportation charges while improving quality and production speed. A comparison chart shows the cost savings compared to outsourcing.
1. The document discusses rolling bearings, including their types, parameters that control bearing manufacturing and selection, bearing part numbering systems from major manufacturers like SKF, and factors that affect bearing life.
2. It defines basic static load rating, basic dynamic load rating, and basic rating life of bearings, and provides a formula to calculate catalog load rating based on desired life, speed, and load.
3. An example problem demonstrates using the rating life formula to determine the catalog load rating from SKF for a given desired life, speed, and
Automatic gauge control (AGC) regulates the thickness at a mill's exit by monitoring thickness and controlling the loading cylinder to achieve the target thickness. AGC relies on thickness feed-forward control using the entry thickness, thickness feedback control based on exit thickness measurements, mass flow control, and speed feed-forward control. The thickness feedback control strategy measures thickness deviations at the exit and uses a predictive model to improve response times given delays between the roll gap and thickness gauge. Thickness feed-forward control further improves accuracy by compensating for deviations caused by changing entry thicknesses.
Pressure vessels are designed to safely operate at specific pressures and temperatures. They consist of a cylindrical shell and elliptical or hemispherical heads and are used in applications like reactors, heat exchangers, and storage tanks. Pressure vessels are categorized based on whether they are fired or unfired. Unfired pressure vessels include tanks for storing gases and liquids and are designed according to codes like IS 2825-1969, which specifies design procedures and allows for different material stresses and corrosion allowances depending on the vessel's class. Key considerations in pressure vessel design include operating conditions, materials, dimensions, openings, and supports.
The document discusses the design and manufacturing process of a dome shaped piston head. It provides details on the components of a piston, how the shape changes during operation, piston rings and their purpose. It also describes the various manufacturing steps including casting, forging, heat treatment, machining processes like CNC turning, drilling and grinding. Additional steps discussed are deburring, coating and final inspection. Performance and cost matrices are presented comparing forging, casting types and coatings. Recommendations to improve casting and forging processes are provided. The conclusion is that forging produces the strongest piston with greatest lifespan and is the best manufacturing technique.
This document describes the design and development of a double offset butterfly valve. It includes calculations to determine the shell thickness, disc thickness, and stem diameter according to ASME and IBR standards. A finite element analysis was conducted in ANSYS on models of the valve body, disc, and assembly to determine von mises stresses and displacements. The results showed that the stresses induced were less than the yield strengths of the materials, indicating the design is safe.
Guide strip guide ring gst-hydraulic guiding elementswalleseals
GST guidestrips are made of filled PTFE material to back up and guide hydraulic cylinders, pneumatic cylinders, and piston rods within a certain pressure and temperature range according to GB/T15242.4 standards. The guidestrips are ordered based on specifications including width, thickness, bore diameter, rod diameter, working temperature range, and medium used.
The document discusses CG-1 hydrodynamic bearings produced by HTB corporation. The bearings can operate continuously at temperatures up to 400°F without external cooling, unlike traditional bearings that require cooling below 200°F. The CG-1 bearings use modern materials like high temperature polymers instead of babbitt metals, can improve strength and efficiency over traditional designs, and reduce costs by eliminating external cooling needs.
Design Assessment and Parametric Study of Expansion BellowIRJET Journal
1. This document presents the design, parametric study, and analysis of an expansion bellow. The author developed a U-shaped expansion bellow design using ASME and EJMA design codes and conducted a finite element analysis.
2. A parametric study was carried out to analyze how changes in design parameters like diameter, pitch, length, pressure, and temperature affect the total stress on the bellow. The study found that total stress initially increases then decreases with changes to these parameters.
3. The stress components and cycle life were calculated and compared between the ASME and EJMA designs. The EJMA design produced lower stresses and higher cycle life compared to the ASME design.
Blow Hole Defect Analysis in Die CastingRamesh Raja
This document summarizes an analysis of blow hole defects in die casting. The objectives were to minimize defects using design of experiments. Process parameters like metal temperature, die temperature, and die holding time were identified as factors affecting blow hole defects. Experiments were conducted using a Taguchi design with three factors at three levels. Analysis of variance showed die temperature was the most significant factor. Optimization found the best parameters were a metal temperature of 700°C, die temperature of 300°C, and die holding time of 75 seconds. This was predicted to increase casting density by 4.13% and reduce blow holes.
An Experimental Investigation to Optimize the Process Parameters of Surface F...ijceronline
International Journal of Computational Engineering Research (IJCER) is dedicated to protecting personal information and will make every reasonable effort to handle collected information appropriately. All information collected, as well as related requests, will be handled as carefully and efficiently as possible in accordance with IJCER standards for integrity and objectivity.
An Experimental Investigation to Optimize the Process Parameters of Surface F...ijceronline
International Journal of Computational Engineering Research (IJCER) is dedicated to protecting personal information and will make every reasonable effort to handle collected information appropriately. All information collected, as well as related requests, will be handled as carefully and efficiently as possible in accordance with IJCER standards for integrity and objectivity.
International Journal of Engineering Research and Applications (IJERA) is an open access online peer reviewed international journal that publishes research and review articles in the fields of Computer Science, Neural Networks, Electrical Engineering, Software Engineering, Information Technology, Mechanical Engineering, Chemical Engineering, Plastic Engineering, Food Technology, Textile Engineering, Nano Technology & science, Power Electronics, Electronics & Communication Engineering, Computational mathematics, Image processing, Civil Engineering, Structural Engineering, Environmental Engineering, VLSI Testing & Low Power VLSI Design etc.
The document experimentally investigates the material removal rate (MRR) and tool wear in turning hardened AISI 52100 steel using the Taguchi technique. Experiments were conducted using different cutting speeds, feed rates, and depths of cut based on an L9 orthogonal array. The results were analyzed using signal-to-noise ratios and ANOVA to determine the optimal process parameters for maximizing MRR and minimizing tool wear. The analysis found that cutting speed had the greatest influence on MRR, followed by depth of cut and feed rate. The optimal parameters for MRR were a cutting speed of 1120 rpm, feed rate of 0.12 mm/rev, and depth of cut of 0.4 mm.
Optimization of Metal Removal Rateon Cylindrical Grinding For Is 319 Brass Us...IJERA Editor
Cylindrical grinding is one of the most important metal cutting processes used extensively in the Metal finishing operations. Metal removal rate and surface finish are the important output responses in the production with respect to quantity and quality respectively. The objective of this paper is to arrive at the optimal grinding conditions that will maximize metal removal rate when grinding IS 319 brass. Empirical models were developed using design of experiments by Taguchi L9 Orthogonal Array and the adequacy of the developed model is tested with ANOVA.
This document is the Indian Standard for hot rolled medium and high tensile structural steel. It specifies nine grades of steel in two tables, with requirements for chemical composition, mechanical properties, and quality levels. It covers the scope, references other standards, definitions, requirements for material supply, grades and sub-qualities, allowed manufacturing processes, and quality requirements for freedom from defects. The standard was revised to update the grades and harmonize with international standards, and provides specifications for structural steel plates, sections, bars and other products.
This document reports on an experimental study of turning discontinuously reinforced aluminum composites (DRACs) under different lubricated conditions. The experiments used a Taguchi design of experiments approach to evaluate cutting forces and temperatures at various cutting speeds, feeds, and depth of cuts under dry, oil-water emulsion, and steam lubricated conditions. Analysis of variance (ANOVA) was performed to determine the influence of parameters and their percentage contributions. The results showed that steam lubrication produced better performance than dry or emulsion cutting in terms of tool life and surface roughness.
Machining of Aircraft Bearing Rings using High Quality Bearing SteelIJERA Editor
Bearing rings for Aircraft application are machined using high quality M50 High Speed Steel conforming to
AMS 6491B. The raw material for the rings of Ball bearing is prepared from a single bar stock using trepanning.
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2. CONTENTS
• Introduction
• Types Of Journal Bearings
• Material Used For Journal Bearings
• Terms Used In Hydrodynamic Journal Bearings
• Bearing Characteristic Number And Bearing
Modulus
• Design Procedure For Journal Bearings
3. INTRODUCTION
In journal bearing sliding action is along the circumference of
circle or an arc of circle and carrying radial loads. [1]
7. MATERIAL USED FOR JOURNAL
BEARINGS
1.Babbit metal
•Tin base (Tin 90 %, copper 4.5 %, lead 0.5 % ) and
•Lead base (Lead 84 % Tin 6 %,Antimony 9.5
%copper 0.5)
•Bronze
•Cast iron
•Silver
•Non metallic bearings
8. TERMS USED IN HYDRODYNAMIC JOURNAL
BEARINGS
1.Diametral clearance(c)=D-d
2.Radial clearance(C1)=R-r=(D-d)/2
3.Diametral clearance ratio=
c/d=(D-d)/d
4.Eccentricity is the radial distance between
center of bearing displace center
9. CONTINUE
5.Minimum oil film thickness (ho)assume
ho=c/4
6.Eccentricity ratio(E)=e/C1 =(C1-ho)/c1
7.short bearing (I/d<1) and long bearing(I/d>1)
10. BEARING CHARACTERISTIC NUMBER AND
BEARING MODULUS
Coefficient of friction (f) = φ (ZN/p,
d/c , l/d ) [1] ZN/p is bearing
characteristic number
11. DESIGN PROCEDURE FOR JOURNAL
BEARINGS
There are two methods for journal bearing
design. [4]
1. M. D. Hersey and
2. A. A. Raimondi and J.
Boyd
12. M. D. HERSEY
METHOD
Based on dimensional analysis, applied to an infinitely long bearing.
For given Bearing load (W) ,Journal diameter (d) ,Journal speed (N)
1.Find length by choosing I/d ratio from Table 1.
•Check bearing pressure p=W/Id
•Assume lubricant from Table 2 and check operating temperature
(to)
15. CONTINUE
4. Determine ZN/p and check from Table 1.
5. Assume clearance ratio c/d from Table 1
6. Determine �
7. k is equal to 0.002 for l/d ratio of .75 to 2.8
4. Determine heat generated Qg=FWV watts
• Determine heat dissipated Qd=CA(TB -TA )
16. A. A. RAIMONDI AND J. BOYD
• This method is based on hydrodynamic theory used a
parameter
Raimondi and Boyd based on an iterative technique. For L/d
ratios of 1, 1:2 and 1:4 and for bearing angles of 3600 to 600
extensive design data are available.
Sommerfeld number
17. • Charts have been prepared by Raimondi and Boyd for various design
parameters, in dimensionless form, are plotted with respect to
Sommerfeld number. [6]
18. CONTINUE
• These design parameters are given by Raimondi
and Boyd
1.Minimum film thickness (ho/c)
2.Friction coefficient f
3.Flow ratio Qs/Q
4.Maximum film pressure ratio p/pmax
5.Minimum film thickness position θo
19. REFRENCES
[1]. A text book of machine design by R.S. Khurmi and J.S. Gupta
reprint in 2011
[2]. http://www.mdpi.com/2075-4442/3/3/569/htm (accessed on
08/1/017)
[3]. http://www.bearingsensor.com/sleeve%20bearing
%20lubrication.html
[4]. http://nptel.ac.in/courses/112102015/30
[5] http://nptel.ac.in/courses/112102015/20
[6].http://www.substech.com/dokuwiki/doku.php?
id=hydrodynamic_journ al_bearing