Dr. Mahmoud Abd El-Rahman is a highly qualified QA/QC and welding engineer with 17 years of experience in welding inspection, quality control, and quality assurance for fabrication projects. He has a PhD in Metallurgical Engineering from Cairo University and is certified in welding inspection, ASME stamping, and ISO standards. Currently he works as the QC Manager for Projects Services Company, overseeing quality programs, certifications, tenders, and fabrication projects in various industrial sectors.
THIRTEEN (13.4) years of extensive experience as Mechanical ,Piping , Shutdown project, Material Inspection/Material Prevention in Laydown Area or site area/ Structural QA/QC Inspector & QC Supervisor in Mechanical field of construction in various projects like Oil & Gas Industries, Petro chemicals, Chemical Plants, high rise building and infrastructure sector.
I would like to enroll in your esteemed organization as a candidate for an opening in the field of QA/QC Manager . I expect to here from your end in near future.
Excellent planner and strategist with proven abilities in surveying the projects of all kinds of earth works, power plant, chemical plant, water treatment plant, oil & gas plant etc.
Strong analytical and Organizational abilities with skills to plan and implement novel ideas
Sr. QA/QC Mechanical Engineer with 8 years experience in power plant, oil and gas.
Industrial Project QA/QC Mechanical Head professional with 8 years of experience from the well-recognized organizations in the field of Industrial Inspection, Quality assurance, Quality control, Welding inspection and conformity Assessment of products and services.
Expertise in conducting receiving, in process and final inspection for achieving enhanced Quality. Having good working experience as a Third party inspector for SGS industrial services.
Distinctively been a Internal auditor for ISO 9001:2008 Quality management systems. Self-directed, team-oriented, enthusiastic & possessing solid organizational skills.
THIRTEEN (13.4) years of extensive experience as Mechanical ,Piping , Shutdown project, Material Inspection/Material Prevention in Laydown Area or site area/ Structural QA/QC Inspector & QC Supervisor in Mechanical field of construction in various projects like Oil & Gas Industries, Petro chemicals, Chemical Plants, high rise building and infrastructure sector.
I would like to enroll in your esteemed organization as a candidate for an opening in the field of QA/QC Manager . I expect to here from your end in near future.
Excellent planner and strategist with proven abilities in surveying the projects of all kinds of earth works, power plant, chemical plant, water treatment plant, oil & gas plant etc.
Strong analytical and Organizational abilities with skills to plan and implement novel ideas
Sr. QA/QC Mechanical Engineer with 8 years experience in power plant, oil and gas.
Industrial Project QA/QC Mechanical Head professional with 8 years of experience from the well-recognized organizations in the field of Industrial Inspection, Quality assurance, Quality control, Welding inspection and conformity Assessment of products and services.
Expertise in conducting receiving, in process and final inspection for achieving enhanced Quality. Having good working experience as a Third party inspector for SGS industrial services.
Distinctively been a Internal auditor for ISO 9001:2008 Quality management systems. Self-directed, team-oriented, enthusiastic & possessing solid organizational skills.
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1-QA/QC Mechanical engineer
Qualified and Certified in :-
2-Piping Inspector API 570
3-Pressure Vessel inspector API 510
4- Welding Inspector CWI
4- Above Ground Tank inspector API 653
QA/QC Mechanical engineer ,Plant inspector or welding inspector
CV of Dr Eng Mahmoud Allam 2016
1. Egypt, Cairo, 122 Street from El-Watania Street, Building No 5.
Mobile: 00201221055826
E - mail : mahmoud.allam3@gmail.com
Dr. Eng. Mahmoud Abd El-Rahman
General
Multiple Skills and Highly Qualified QA/QC, Welding and Metallurgical Engineer With 17 Years’ Experience in
Welding, Quality Control and Quality Assurance Related to Fabrication and Erection of Power Boilers Components,
Pressure Vessels, Power and Process Piping, and Storage Tanks, Plate Work, and Steel Structure.
Personal Information
Marital status : Married
Nationality : Egyptian
Date of Birth : 9/8/1976
Military Status : Exempted
Skills
• Implementation of Total Quality Management
Concepts, and Conducting All Activities of
Quality Control and Quality Assurance Related
to Steel Fabrication and Erection Sector (Steel
Structure, Plate Work, and Piping, Pressure
Vessels and Tanks).
• Preparation, Renewal and Audit for ISO 9001,
14001, and OHSAS 18001 Systems.
• Preparation, Renewal and Audit for ASME (S, A,
PP, U, U2, NB and R Stamping), DIN 18800:7-2008
(EN 1090-1), AD 2000-Merkblatt HP 0 and EN ISO
3834-2.
• Welding (Preparation of WPS, PQR &
WPQ; Included Hard Facing and Special
Repairs), In according to different
standard (ASME, AWS, API and EN
Standards).
• Technical Research, Failure Analysis, Heat
Treatment and Material Selection.
• Training (Quality, Welding Inspection, Mechanical
Testing and NDT).
• Conducting Macro and Microstructure
Studies.
• Conducting Welding Inspection In According
to Different Standards.
• Conducting Mechanical & NDT Required for
Different Industrial Sectors and Standards
• Statistical Analysis, Planning for Top
Quality, and Conducting Six Sigma
Improvements.
• Procedures Preparation and Control for Different Protection Systems
(Pickling and Passivation, Sand Blasting and Painting, Galvanization,
and Hard Chroming Processes).
.
Education
a) Academic
2006 - 2013 Cairo University, Faculty of Engineering, El Giza, Egypt.
PhD in Metallurgical Engineering.
Research: Influence of Heat Input and Post-Weld Heat Treatment on Microstructure and Mechanical Properties of Power Boiler Steel P91
(9Cr-1Mo-V-Nb) Weld Joints.
Awarded the Best PhD Over All Departments of Faculty of Engineering of Cairo University, for Year 2013.
2000 - 2003 Cairo University, Faculty of Engineering, El Giza, Egypt.
Master Degree in Metallurgical Engineering.
Research : Effect of Heat Treatments on Mechanical Properties and Walkability of Stainless Steel X4 CrNiMo 16 5 1.
1995- 1999 Cairo University, Faculty of Engineering, El Giza, Egypt.
B. Sc. of Metallurgical Engineering.
Project: Failure Analysis of Natural Gas Cylinders, Distinction.
2. 2003 – 2004 American University, School of Business, Economics and Communication, Institute of Quality Management, Cairo, Egypt.
Post Graduate Diploma In Total Quality Management and Quality Management Systems (Six Sigma, ISO 9000, 14000 Implementation) – TQM.
TQM Courses:
• Six Sigma Improvement.
• Statistical Quality Control.
• Managing the Quality Functions.
• Project Management.
• Planning for Top Quality.
• Quality System Standards (ISO 9001, ISO 14001 and The Baldrige Award Criteria).
TQM Implemented Projects:
• Six sigma improvement project to reduce the losses in welding process for Tersana Company.
• Preparation of NDT procedures according to ASME standard through project management concept.
• Planning for self-inspection system on piping production process for Tersana Company.
b) Certifications
1999 – 2000 Material Engineering Office. Consultancy and Inspection, Prof. Dr. Mohamed Rafaat El Koussy, El Giza, Egypt.
ASNT Level II in Nondestructive Testing Methods (UT, RT, PT and MT).
Renewal Valid Till: 2015.
st th
1 Jan. – 5 Feb. 2003 Azhar University, Faculty of Sciences, Cairo, Egypt.
Safety Course in the Use of Ionizing Radiation.
Government License for The Use Ionizing Radiation Sources.
27
th
Aug. -08
th
Sep. 2007 RIÑA S.p.A, Génova, through SGS Group Egypt Ltd, Competence Center, Marriouteya, Sakkara Rd, Harraneya,
Osman Bridge extension, Haram, El Giza, Egypt.
EN 473 and ISO 9712 Level II in Nondestructive Testing Methods (UT, RT, PT and MT) for All Industrial Sectors (Welding, Casting, Plate
work and Piping).
Renewal Valid Till: 2017
28
th
July - 08
th
Aug. 2008 TWI (Training & Examination Services), Egyptian Welding Academy, Alexandria, Egypt.
Certified Welding Inspector (CSWIP 3.1).
Valid Till: 2018.
Professional Experience
Part 1: Academic (Technical Researches & Published Papers)
19
th
- 25
th
Oct. 2002 Rakaa company, (Through material Engineering Office, Egypt), Turbans Supplying, Riyadh, Saudi Arabia, with the presence of
Saudi Electricity Company SCECO Representatives.
Conference on the Use of NDT and Failure Analysis in Power Boilers and Steel Industries.
28
th
–
th
Sep. 2003 Central Metallurgical Research and Development Institute, El Tebbin, Cairo, Egypt.
30
Egyptian – German Workshop On High Strength & Special Steels
Published Research: Effect of Post-Weld Heat Treatment on the Mechanical Properties and Microstructure of the X4CrNiMo 16-5-1 Stainless Steel.
29
th
Nov. –
st
Dec. 2004 IIW International Conference on Welding and Allied Processes, Cairo, Egypt.
1
Published Research: Effect of PWHT on the Hardness and Microstructure of Stainless Steel X4CrNiMo (16-5-1) Weldments.
3. March/2013 International Heat Treatment and Surface Engineering Journal (IHT), UK, Vol. 7, issue no.1, IHT311, Page 23-31.
Published Research: Influence of Heat Input And Post-Weld Heat Treatment on Boiler Steel P91.
(9Cr-1Mo-V-Nb) Weld Joints Part 1: Microstructure.
March/2013 International Heat Treatment and Surface Engineering Journal (IHT), UK, Vol. 7, issue no.1, IHT316, Page 32-37.
Published Research: Influence of Heat Input And Post-Weld Heat Treatment on Boiler Steel P91.
(9Cr-1Mo-V-Nb) Weld Joints Part 2: Mechanical Properties.
Sep./2015 Encyclopedia Program, Taylor & Francis Group, USA, Encyclopedia of Iron, Steel, and Their Alloys (EISA), Hard Facing-Heat
Treatment Regeneration, Heat Treatment-Post Weld, Page 1485-1503.
Part 2: Practical
July, 2010 – Till Now: Work With Projects Services Company, PSC, Alexandria-Cairo Desert Road, Oraby City, Alexandria, Egypt.
• QC Manager of PSC Fabrication Shop and Sites.
General:
Managing PSC "Quality" Programs and team to ensure compliance with project's contract, specification and project's special provisions,
and applicable standard and codes (API, ASME, ASTM, AWS, EN, ISO,…etc.), with respect to the applicable ASME and ISO Management
System.
a) Certifications and Renewals
Act as the team leader for the following Certification and Renewals:
• ASME S, U, A, PP and R Certifications Renewal in according to ASME Ed.2010/Add. 2011a.
Certification Body: American Society of Mechanical Engineering (ASME).
• ASME S, U, A, PP and R Certifications Renewal in according to ASME Ed 2013
Certification Body: American Society of Mechanical Engineering (ASME).
• Renewals and Surveillances for ISO 9001:2008. ISO14001:2004, OHSAS 18001:2007; PSC Cairo Branch.
Certification Body: SGS Egypt.
• Certification according to ISO9001:2008. ISO 14001:2004, OHSAS 18001:2007, PSC Qatar Branch.
Certification Body: Bureau Veritas (BV Qatar).
b) Tendering and Customers Prequalification Audits
• Participate in all tendering preparations, Customers Meetings and Prequalification Audits related to Fabrication and Erection of Power
Boilers Components, Pressure Vessels, Power and Process Piping, and Storage Tanks, Plate Work, and Steel Structure. For example, our
company become an approved supplier for NEM, ALSTOM, SAIPEM, HALIBORTON, and, ANSALDO, ENPPI, STF, DEGREMONT,
ETHYDCO, MOPCO, BAKER, SOLVAY,…etc.
c) Training:
• Conducting training sessions for PSC Quality Staff in material receiving, welding, quality, NDT, heat treatment and different protection
methods.
d) Fabrication and Erection Projects:
Project Scope
Duration/
Period
Client
Third Party or
ASME Authorized
Agency
Code Material
Beni Sueaf Combined Cycles Power
Station, 4800MW Project.
• Installation of Two Gas Turbines, Four
Heat Recovery Steam Generators, and
their Auxiliaries
Mar/2016 –
Till Now
• SIEMENC
• PSP El-
Sewedy
Electric
• EDEPC
Authorized
Inspection
Associates,LLC
ASME I,
B31.1, and
AWS D1.1
Carbon, low
alloy/alloy (P11,
P22 and P91),
austeniticstainless
steels and Ni-base
Alloys.
AL Shabab Power Station, 1500MW
and West Damietta Power
Station 750MW; Combined
Cycles Projects.
• Fabrication of twelve Low Pressure
Steam Drums with the application of
ASME S-Stamp.
Aug/2015 –
July/2016
• ANSALDO,
Italy
• EDEPC
• PGESCO
Authorized
Inspection
Associates,LLC
ASME I
Carbon Steel and
Stainless Steel
4. New Petroleum Refinery Plant
for Egyptian Refining
Company(ERC)
• Fabrication of Process Piping and DSD work
shop. (280000 dia/inch)
Aug/2015-
Aug/2016 DSD Client Rep: GSE ASME B31.3 Carbon Steel
Giza North Combined Cycle
Power Project-1500MW (El-
Giza, Egypt)
• Fabrication of Power Piping for Six Boilers Heat
Recovery Generators(HRSGs).
• Complete Erection of All HRSG’s Components
(Casing, Ducts, Stack, Harps, Piping and Steel
Structure.).
Dec/2012 –
Nov.2015
• STF, Italy
• CEPC
• PGESCo
• TUV Rhineland
AIA Services, LLC,
forfabrication.
• Lloyd's Register
(LR-insurance),
Italy, for erection.
AWS D1.1,
ASME I and
ASME B31.1
Carbon, low
alloy/alloy (P11,
P22 and P91),
austeniticstainless
steels and Ni-base
Alloys.
PSP POWER SYSTEMS
PROJECTS, Attaqa, Egypt
• Fabrication of steel structure for four units of
MBV Lube Oil Cooling Set and MPR Generator
Cooling Set.
Mar-
May/2015
GEA N/A EN Standard Carbon Steel
Ethylene and Derivatives
Complex Project; at ETHYDCO
PetrochemicalPlant.
• Fabrication of Steel Structure for different
Buildings through the Plant.
Jan –
Aug./2015
ETHYDCO.
TOYO-ENPPI
N/A AWS D1.1 Carbon Steel
Alexandria Sodium Hydroxide
Plant; Phase I & II Expansion
Project (Alexandria, Egypt).
• Installation of a group of towers and pressure
vessels.
o Concentration Column and Outlet Gas
Condenser,
o Distillation Tower & LER Heater/Scrubber,
o Prelimer, Distillation Gas Cooler,
Heater/Condenser, Drop Cyclone, Gas
Separator and Agitator.
o SHT Scrubber, S1/2a Tank, Distillation
Tank, Filter Wash Water, Distillation
Individual Flashing Tank, Existing New
Skirt.
• Fabrication and Erection of Power and Process
Piping and ducts; including Pickling and
Passivation.
Jan/2012 –
April/2014
SOLVAY,
France
Third Party:
Engineering
ConsultantsGroup
(ECG), Egypt
ASME VIII-1,
ASME I,
ASME B31.1,
ASME B31.3
Carbon steel,
austenitic and
duplex stainless
steels.
TCI Sanmmar Ethylene
Production Plant (Common
Utilities and offsite Plant
Project) (Port Said, Egypt).
• Fabrication and erection of one Ethylene
Double wall Tank of 36m diameter with floating
roof, in according to API 620 standard.
• Fabrication and erection of three Storage
Tanks (One Ethanol storage tank of 36m
diameter, one Ethanol storage tank of 8.5m
diameter and one water storage tank of 6m
diameter)
July/2010 –
July/2011
Feb./2013 –
Mar./2014
TCI-Sanmar/IBI
Chematur,
India
Lloyd's Register (LR-
insurance).
N/A
API 620
API 650
9% Ni-steel,
Stainless steel and
Carbon Steel.
Carbon steel.
Near Zero Liquid Discharge
Project at MOPCO
PetrochemicalPlant.
• Fabrication of Seven ASME U-Stamped
Pressure Vessels (Four Multimedia filters and
Two Carbone filters)
Oct/2013 –
Jan/2014
MOPCO &
VEOLIA
TUV Rhineland AIA
Services, LLC
ASME VIII,
Div.1
Carbon Steel
Ethylene and Derivatives
Complex Project; at ETHYDCO
PetrochemicalPlant.
• Modification of three Amine Stripper Re-
boilers.
Oct./2014
ETHYDCO.
TOYO-ENPPI
N/A
ASME VIII,
Div.1
Carbon Steel
Baker Hughes Cement Silos
Project.
• Design, Supply and Fabrication of 2x 1500
CU.FT Skid Mounted Cement Silos.
• Design, Supply and Fabrication of Chemical
Filter Unit, (Skid with Two Stainless Pressure
Vessels, ASME U-Stamped).
Oct-
Dec./2013
&
Sep-
Nov/2014
Baker Hughes
& IOS
TUV Rhineland AIA
Services, LLC
ASME VIII,
Div.1
Carbon Steel
Carbon/Stainless
316L
Tanta Oncology Hospital
Project (Tanta, Egypt).
• Fabrication of four ASME U-Stamped Pressure
Vessels (Two Multimedia filters and Two
Softener filters).
Nov./2013
– Dec/2013
IETOS, Egypt.
TUV Rhineland AIA
Services, LLC
ASME VIII,
Div.1
Carbon Steel
ORYX GTL, QP-SASOL Joint
Venture, Project (Ras Lafan,
Qatar).
• Modification of ATR (120-VR-105 & 120-VR-
205) Skirt to increase natural air circulation for
two Pressure Vessels, 2010/2011a; by
fabrication and installation of 144 new nozzles.
Jan. /2013-
Mar./2013
ORYX GTL,
Qatar
TUV Rheinland AIA
Services, LLC
&
Bureau Veritas (BV
Egypt).
NATIONAL
BOARD
(NBIC)
&
ASME VIII-
Div.2
Carbon Steel
Ethylene and Derivatives
Complex Project; at ETHYDCO
PetrochemicalPlant.
• Fabrication of Two ASME U-Stamped Pressure
Vessels (Two Multimedia filters).
Aug/2013 –
Oct./2013
ETHYDCO.
TOYO-ENPPI
IETOS
TUV Rhineland AIA
Services, LLC
ASME VIII,
Div.1
Stainless S316L
Banha Power Station 750 MW
Combined Cycle Project
(Egypt).
• Fabrication of One ASME U-Stamped Pressure
Vessels (Closed Cooling Chemical Addition
Tank).
• Fabrication of Three Tanks (Lube Oil, Potable
Water Storage Tanks and Closed Cooling Water
Head Tank). Pickling and Passivation have been
conducted to the stainless tank.
Jan /2013-
Mar./2013
Hitachi,
MDEPC and
PGESCO.
TUV Rhineland AIA
Services, LLC
N/A
ASME VIII,
Div.1
API 650
Carbon Steel
Carbon Steel and
Stainless 304L.
5. VENICE New Ceramic Factory
Project (Alexandria, Egypt).
• Fabrication and Erection of Factory Buildings
SteelStructure.
May/2013
– July/2013
VENICE, Egypt N/A AWS D1.1 Carbon Steel
Egyptian Company for Food
Industries (Egyfood) Extension
Project (El-Giza, Egypt).
• Fabrication of seven ASME U-Stamped
Pressure Vessels (Media Filters of different
sizes.
• Repair of three ASME U-Stamped Pressure
Vessels (Media Filters) with the application of
R-Stamp.
Nov. /2012
–Jan/2013
IETOS
TUV Rhineland AIA
Services, LLC
ASME VIII,
Div.1
Carbon Steel
Alexandria East Wastewater
Treatment Plant (EWTP),
Phase 1, Project; and Phase 2,
the New Plant Project (Egypt).
• Fabrication and Erection of all required steel
structure, piping, ducts and different
mechanical equipment parts required for
Phase 1; and for the new plant and new twelve
wastewater treatment tanks, with emersion
pickling and passivation for stainless steel
fabricated items, and circulation pickling and
passivation for erected pipe lines.
July/2010 –
Aug/2013
DEGREMONT,
France
Bureau Veritas (BV
Egypt)
EN Standards
ASME B31.3.
Carbon steel,
Stainless steel,
Duplex, and
Aluminum
Halliburton Katamia and Ras
Shukare Yards, Tanks and
Mechanical Equipment
Project (Egypt).
Through several orders during this period:
• Fabrication of seven ASME U-Stamped
Pressure Vessels (Dry Bulk Silo Tanks) in
according to ASME VIII, Div.1, Ed 2007/Add
2009.
• Fabrication of Supply Tank and Structure Base
in according to ASME VIII, Div.1, Ed 2007/Add
2009 and AWS D1.1.
• Repair of three ASME U-Stamped Pressure
Vessels (Dry Bulk Silo Tanks) in according to
the National Board Standard (NBIC 2011), and
with the application of R-Stamp.
• Fabrication of Twenty Liquid Storage tanks (Six
of 78m3 and Fourteen of
• 117m3 capacity) in according to API 650, 11th
Ed. Add 2.
• Fabrication of Two Mixing Tanks (40m3) in
according to API 650 Standard.
• Fabrication of Two Hoppers Underground
Tanks in according to API 650 Standard.
• Fabrication of Sixty five cutting boxes in
according to API 650 Standard.
• Fabrication of Steel structure of three transfer
augers in according to AWS D1.1.
May/2011-
Mar./2013
Halliburton
and
International
Oil Services
Co. (IOS),
Egypt.
Lloyd's Register (LR-
insurance), Egypt
ASME VIII,
Div.1,
API 650, AWS
D1.1,
&
National
Board
Carbon Steel
Kafr El-Dawar Power Station
Project (Alexandria, Egypt).
• Fabrication of HCL Storage Tanks internally hot
lined with special rubber.
Nov./2012-
Dec./2012
PWT & IOS N/A
ASME VIII,
Div.1
Carbon Steel
ELNG Waste Heat Recovery
Extension Project (Idku,
Egypt).
• Fabrication and Erection of Pipe Rack and
Replacement Steel Structure.
• Fabrication of Crane Girder.
Dec/2010 –
Feb./2011
and
Jun./2012 –
Sep./2012
ELNG & EMC
Bureau Veritas (BV
Egypt)
AWS D1.1. Carbon Steel
EPIC Alexandria Free Zone,
Tanks and Mechanical
Equipment Project (Egypt).
• Fabrication of Six Liquid Storage Tanks (78m3).
• Fabrication of Skids for centrifuge.
Oct./2012-
Dec./2012
EPIC & IOS
• Lloyd's Register
(LR-insurance),
Egypt.
• N/A
API 650
AWS D1.1
Carbon Steel
Alexandria Mineral and Oils
Company (AMOC) Plant; Lube
Oil Extension Project (Egypt).
• Alteration for an ASME U-Stamped Steam
Drum in according to National Board Standard
with the application of R-Stamp.
• Repair for three ASME U-Stamped Towers in
according to National Board Standard with the
application of R-Stamp.
Nov./2010
&
Dec./2012
AMOC, Egypt
• Lloyd's Register
(LR-insurance),
Italy,
• TUV Rhineland
AIA Services, LLC
ASME VIII,
Div.1 &
National
Board
Carbon steel
Nile City Moll Project (Cairo,
Egypt).
• Fabrication and Erection of Moll Building Steel
Structure.
Dec/2010 –
Feb./2011
Al Rebat and El
Anwar
Company,
Egypt
N/A AWS D1.1. Carbon Steel
Sidi Krir Power Station,
Project - Unit 3 &4, 2x340
MW (Alexandria, Egypt).
• Erection of steel structure, mechanical part and
piping systems for two Heat Recovery
generators Boilers (HRSG).
July/2010 –
Nov./2010
(Close out
Phase Only)
NEM
WDEPC
PGESCO
Bureau Veritas (BV
Egypt)
AWS D1.1,
ASME I and
ASME B31.1.
Carbon, low
alloy/alloy (P11,
P22 and P91),
austeniticstainless
steels and Ni-base
Alloys.
Abu Qir Thermal Power Plant
Unit (6&7) Project
(Alexandria, Egypt).
• Fabrication of ten ASME U stamped pressure
vessels (Intermediate blow down tanks,
Condensate tanks, blow down tanks and
Nitrogen tanks)
July/2010 –
Dec./2010
ANSALDO,
AEPC
PGESCO
Lloyd's Register (LR-
insurance), Egypt.
ASME VIII,
Div.1
Carbon Steel
6. Mar, 2009 - Feb. 2010: DSD-Ferrometalco, SAE, (The Egyptian German Company for Metal Industries), Ismailia Road,
Industrial Zone, Cairo, Egypt.
• OA Manager for All DSD Work Shops (Heliopolis & Belbeis) and Sites.
General:
Managing DSD "QA" Program to ensure compliance with project's contract, project's specification and project's special provisions, and
applicable codes, including ISO 9001, ISO 14001. OHSAS 18001, DIN 18800-7, AD 2000-Merkblatt HP 0, EN ISO 3834-2 and ASME S, U, U2 &
R stamps.
a) Certifications and Renewals
The following Renewals and Surveillances have been done for both workshops:
• ASME S, U, U2, and R Certifications Renewal in according to ASME Ed.2007/Add. 2009a.
Certification Body: American Society of Mechanical Engineering (ASME).
• Renewals and Surveillances for ISO 9001:2008. ISO14001:2004, OHSAS 18001:2007.
Certification Body: SGS Egypt.
• Renewal for Quality Management System for fusion welding of metallic materials, Certificates in according to
AD 2000-Merkblatt HP 0 and EN ISO 3834-2.
Certification Body: TÜV United Kingdom.
• Renewal for DIN 18800-7:2008-11, Qualification of the Manufacturer for welding Steel Structure, Certificate Class E.
Certification Body: SLV, German.
b) DSD Internal Audits and Customers Prequalification Audits
• Lead and Participate in DSD internal Audits and Prequalification Audits related to Fabrication and Erection of Power Boilers Components,
Pressure Vessels, Power and Process Piping, and Storage Tanks, Plate Work, and Steel Structure. For example, prequalification Audits
conducted by ARAMCO, TECHNIP, ALSTOM, and ANSALDO, SLV, …etc.
c) Participate for the Control of Some Critical QA/QC Activities as per QA/QC Manager Directive
• Preparation of all required Quality Documents and Procedures with follow up till final approval by ASME Authorized Inspector
and Client Rep., conducting all required audits with Client Rep, and coordination and preparation for smooth fabrication and
Erection activities of:
o Fabrication and Erection of Steel structure and Pressure parts of Abu Qir Thermal Power Plants Project, Unit 6 &7; 2 X
650 MW GAS/OIL Fired Units.
Client: ANSALDO CALDAIE, SPA. S-ASME Stamp Project.
ASME Authorized Agency: Lloyd's Register (LR-insurance), Egypt.
o Fabrication of Pressure vessels for Ammonia Pressure Storage & Conditioning Tentative Plot Plant.
Client: Engineering Development Contracting Group. U-ASME Stamp Project.
ASME Authorized Agency: Lloyd's Register (LR-insurance) Egypt.
Feb.-2007 - Feb.-2009: SGS Group Egypt Ltd, Industrial Services, Competence Center, Marriouteya, Sakkara Rd, Harraneya,
Osman Brige extension, Haram, El Giza, Egypt.
• Senior QC Engineer and Deputy of SGS/DSD QC Manager in DSD Belbeis Work Shop.
General: Scope
Duration/
Period
Client
Third Party or
ASME Authorized
Agency
Code Material
Shoaiba Oil-Fried Power Plant, Saudi
Arabia.
• Fabrication of Power Piping (External
Piping) for two units of Oil-Fired Power
Plant. S-ASME Stamp Project.
Feb –
April/2007
ANSALDO
CALDAIE, SPA,
N/A
ASME I & ASME
B31.1
Carbon Steel
7. SRT Project, Sardinia Radio
Telescopic 64m Diameter, Italy.
• Fabrication and trail assembly
structure steel and all mechanical
components.
May/2007-
Feb/2009
MT-
Mechatronics
GmbH.
SLV, Germany
DIN 18800-7:
2008-11
Carbon Steel
New Fertilizer Complex Project,
Egyptian Agrium Nitrogen Products
Co. SAE (EAgrium), Egypt.
• Fabrication of two Primary Reformers;
steel structure, ducts and stacks.
Jan-
May./2008
Udhe GmbH N/A
AD 2000-
Merkblatt
Carbon Steel
PDH/PP Complex Project, Egyptian
Propylene& Polypropylene Company
(EPPC), Port Said, Egypt.
• Fabrication of two Star Reformers,
steel structure, ducts and stacks.
Jan-
May./2008
Udhe GmbH N/A
AD 2000-
Merkblatt
Carbon Steel
Nov.-2005 - Feb.-2007: El-Maimani Group for Industrial and Treading, Madina, Saudi Arabia.
• Nov. 2005 – Mar. 2006 Assigned as Fabrication and Erection Engineer for Red Bricks Factory-3, Kiln and Dryer Modification
Project.
• Mar. 2006 - Feb. 2007 Assigned as the Manager of Steel Fabrication, Re-manufacturing (Hard facing & special repairs) and Hard
Chrome Plating Departments; to facilitate and handle all fabrication, re-manufacturing and hard chroming requests issued by
different departments within El-Maimani Group of factories (Red Bricks, Water, Rockwool, Polystyrene, and Dates Packing
Factories).
Jan-2000 - Oct.-2005: Material Engineering Office, Consultancy and Inspection, Prof. Dr. Mohamed Rafaat El Koussy, El
Giza, Egypt. (From 2000-2001 Part Time)
• Quality Control, NDT, Welding Engineer and Trainer
Project MyResponsibilities
Duration/
Period
Client
Third Party or
ASME Authorized
Agency
Code Material
OBAJANA CEMENT PLC, NIGERIA.
(Fabrication of Steel Structure
Buildings and Mechanical
Equipment at Arab Contractors
Company, and eight workshops of
itssubcontractors).
Leading a Group of Quality Engineers and
Technicians for the Following Activities:
• Consultancy on All Fabrication
Activities.
• Conducting VT, PT. RT and UT and
other In-process Inspection Activities.
• Witness o n M e c h a n i c a l
T e s t i n g for ReceivedMaterials.
• Quality Documentation and Review.
• Pre- Assembly and Final Dimension
Check.
• Troubleshooting for Technical
Problems.
• PaintingInspection.
Dec/2004 -
Nov. /2005
Arab
Contactors
Company
N/A AWS D1.1 Carbon Steel
Erection of Damietta New Delta
Lock at Kanater Site, Egypt.
• Consultancy on Erection Activities.
• Conducting VT, PT, RT and UT Site
Inspection.
• Welding and Mechanical Installation
control.
• DimensionChecks.
• Troubleshooting for Technical
Problems.
• QualityDocumentation.
• PaintingInspection.
• Witness of commissioning activities.
July -2003 -
Sep 2004
ALSTOM
&
AL-Tersana
Company,
Embaba, Egypt
N/A
AWS D1.1 & EN
Standard.
Carbon Steel
and Stainless
Steel.
8. Damietta LNG, Egypt
• Mar.-April/2003 Witnessing of all
Welding Procedures Qualification
Activities for the Project WPS's
Conducted by Dodsal Pte. Ltd., Dubai,
United Arab Emirates
• April - Sep./2003 Conducted Ultrasonic
Inspection on Welds of Piles for
Damietta New Port, Manufactured by
NSF Company.
• NDT Engineer (Part of the Month) at
Damietta LNG Site.
Mar.-
Sep./2003
SGS N/A
ASME IX &
B31.3
Carbon and
Stainless Steel.
Ediko-Damietta Gas Pipe Line
(Inspection on 10,000 Pipes),
Alexandria, Egypt
• As a Third Party and Representative of
Cairo University, Conducting Visual
and Ultrasonic Inspection on the
Supplied Pipes in According to API 5L
Standard.
April-
Aug./2002
GASCO N/A API 5L Carbon Steel
Fabrication of Damietta New Delta
Lock Components (Main Gates,
Culvert Gates, main and culvert stop
logs ,…etc.), at Tersana Work Shop,
Egypt.
• Consultancy on Fabrication Activities.
• Conducting VT, PT, RT and UT
Inspection.
• Welding control.
• DimensionChecks.
• Troubleshooting for Technical
Problems.
• QualityDocumentation.
• PaintingInspection.
• Conducting Training Sessions for
Tersana Quality Team (NDE, Welding
Inspection and Material Receiving).
May /2000
– July/2003
ALSTOM
&
AL-Tersana
Company,
Embaba, Egypt
N/A
AWS D1.1 & EN
Standard.
Carbon Steel
and Stainless
Steel.
Mobarak Pump Station, Toshka,
Egypt.
Supporting the quality department of
Kahromika for the following activities:
• Welding Inspection (VT, PT, RT and
UT).
• Dimension Check before and after
welding.
• Cross Check on the implementation of
welding procedures during site
welding.
Jan-
April/2000
Kahromika &
Hitachi
N/A ASME V & IX Carbon Steel
1998 – 2001 Cairo University, Faculty of Engineering, Center of Manufacturing Studies. Mechanical Testing Laboratory, El
Giza, Egypt
• Mechanical Testing Engineer and Lab Manager
1998 - 1999 Working part time for the follow up of test samples selection and preparation.
1999 - 2001 Manager of the Lab Under the Supervision of Prof. Dr. Mohamed Rafaat El Koussy, Professor of Metallurgical Engineering,
Cairo University, Faculty of Engineering, El Giza.
• Conducting and Witness of Mechanical Testing
• Deal with Customers and Their Supervisors.
• Lab Documentation.
• Conducting Macro and Microstructure Investigations.
• Conducting Failure Analysis Investigations
• Conducting welding procedure and welders qualifications
• Conducting NDT on incoming welded items and materials.
• Training for the New Technicians and Students of the Metallurgical Engineering Department on all of the above.
Work done for many companies like, Petrojet, Kahromica, PPC. Balaiem Petroleum Company. NSF, Enppi. Gasco, GAPCO and others using
different Codes and Standards, for example, ASME, ASTM, EN, ISO, BS, API and JIS.
9. Languages
Read Write Speak
Second Language English Very Good Very Good Very Good
April- 2010 American University, School of Continuing Education, Educational Testing and Assessment Division, Cairo, Egypt
Score of TOEFL Exam is 598.
Computer Literacy
Good User of Ready Made Software, for Example: Word, Excel , Power Point, AutoCAD, PVEilet for Pressure Vessels Design, and SigmaXL for
statistical analysis and others.
Driving Licenses
• Egypt. Valid.
• Qatar. Expired
• Saudi Arabia. Expired
References
• Original Certificates. (Copy will be issued upon request).
• Prof. Dr. Mohamed Rafaat El-Koussy. Professor of Metallurgical Engineering, Cairo University. Faculty of Engineering, El Giza, Egypt.
For Contact, Mobile Phone: 00201227340591.
E-Mail: matengoffice@yahoo.com
• Prof. Dr. Iman El-Mahalawi. Professor of Metallurgical Engineering, Cairo University, Faculty of Engineering, El Giza, Egypt.
Professor of Metallurgical Engineering, British University, Faculty of Engineering, El Giza, Egypt.
For Contact, Mobile Phone: 00201006044661.
E-Mail: ielmahallawi@Bue.edu.eg
• Eng. Ibrahim El-Desoky, ASME Authorized Inspector and NDT Level III, Authorized Inspection Associates (AIA), LLC, Houston, USA.
Chairman and Manager of Cairo Inspection Company (CIC), AWS and API Authorized Inspection and Training Center, Cairo, Egypt.
For Contact, Mobile Phone: 00201147464749.
E-Mail: i.desoky@cic-egypt.com
idesoky@hotmail.com