CONSTRUCTABILITY APPROACHES
ANDTECHNOLOGIES IN BUILDINGS
PRESENTED BY
VIJAYVANNAN AP14004
THANIGAIVEL AP14011
VAIBHAV ARORA AP14013
PRITHIV NANDAN AP14027
DURAI SARAVANAN AP14037
NATIONAL INSTITUTEOFCONSTRUCTION MANAGEMENT &
RESEARCH, PUNE
1
• Constructability is a project management technique to
review construction processes from start to finish during
the pre-construction phase.
• It is to identify the obstacles before a project is actually
built to reduce or prevent errors, delays and cost overruns.
• Technology is comprised of the products and processes
created by engineers to meet our needs and wants.
NATIONAL INSTITUTEOFCONSTRUCTION MANAGEMENT &
RESEARCH, PUNE
2
Barriers in improving constructability
• Reluctance to invest additional money and effort in the early
stages of a project.
• Lack of construction experience in the design firm.
• Lack of mutual understanding between constructers and
designers.
• Site responsibilities are not clear and co-ordinated.
• Client differences are not resolved immediately.
• The construction schedule and budget are not tied to scope.
• The firms accepts the project with uncompensated risks.
• The construction budget and schedule is inflexible.
• There is a high volume of change orders.NATIONAL INSTITUTEOFCONSTRUCTION MANAGEMENT &
RESEARCH, PUNE
3
• The client has a high public profile which generates public
attention, putting pressure on design decision-making
processes.
• Many constructability issues occur with design-bid-build
projects as a lack of communication between the project owner,
architect or designer and the construction company before
construction commences.
Solutions :
• Performing constructability reviews during the design process
phase.
• Another approach is to identify the likely tendering construction
companies and ask them to each provide an experienced
construction engineer or manager to form a team to help the
designers and develop a buildable solution from the outset.
NATIONAL INSTITUTEOFCONSTRUCTION MANAGEMENT &
RESEARCH, PUNE
4
Technology impacts in buildings
• Use of technology in materials results in high productivity,
less harm to environment, cost and time saving.
• New advanced materials offer opportunities to change the
way in which we construct and retrofit buildings.
• They give added value in terms of increased performance
and functionality.
NATIONAL INSTITUTEOFCONSTRUCTION MANAGEMENT &
RESEARCH, PUNE
5
Dry wall
• Drywall is a panel made of gypsum plaster pressed
between two sheets of paper.
• It is used to make interior walls.
• Drywall construction is now widely used as a speedier
alternative to traditional method.
• It reduces the weight of the building.
NATIONAL INSTITUTEOFCONSTRUCTION MANAGEMENT &
RESEARCH, PUNE
6
Advantages of dry wall
• Transition from brick wall to drywall saves time.
• Normal brickwork requires 3 days whereas Drywall requires only half day of work.
• Drywall reduces the weight of the building.
• Different types of drywalls are there for different purposes.
NATIONAL INSTITUTEOFCONSTRUCTION MANAGEMENT &
RESEARCH, PUNE
7
Types of dry wall
• Moisture resistant
• Foiled back
• Fire resistant
• Sound Proof
• Aqua Panel
• Cement board
NATIONAL INSTITUTEOFCONSTRUCTION MANAGEMENT &
RESEARCH, PUNE
8
Procedure for erection of dry wall
• Demarcation line should be laid first using total station
and RL
• Bottom tracks are laid and fixed and the top track is then
fixed
• Vertical Studs are placed and fixed at the bottom and is
left unfixed at the top with a gap of 20mm
• Then the gypsum boards are fixed with the help of screws
and the primer is applied and then the wall is ready for
painting
NATIONAL INSTITUTEOFCONSTRUCTION MANAGEMENT &
RESEARCH, PUNE
9
NATIONAL INSTITUTEOFCONSTRUCTION MANAGEMENT &
RESEARCH, PUNE
10
Aluminium formwork• Using this unique formwork, all walls, floor slabs, columns, beams, stairs,
balconies, together with door and window openings are cast in place in a
single site based operation.
• The resulting building structure is very strong, accurate in dimensions and
tolerances, with a high quality of finished concrete surface.
• It is fast, adaptable and very cost effective.
• It is a lightweight panel with an excellent stiffness to weight ratio, yielding
minimal deflections under concrete loading.
• It can be reused over 250 times.
NATIONAL INSTITUTEOFCONSTRUCTION MANAGEMENT &
RESEARCH, PUNE
11
• REPETITIONS: A large number of repetitions (reuse) of
modular formwork is possible.
• MAKING INVOLVED AT SITE: Very less making at site,
only assembly of standard components require.
• COST: Cost of formwork being considerably on a lower
side.
• PLANNING REQUIREMENT: The standardization offers
ease in planning.
NATIONAL INSTITUTEOFCONSTRUCTION MANAGEMENT &
RESEARCH, PUNE
12
• EXPERTISE REQUIRED AT SITE: The work can be accomplished even by
the less skilled worker.
• QUALITY OF CONCRETE SURFACE: The quality of concrete surface
obtained is extremely good.
• PRODUCTIVITY: Very high productivity.
NATIONAL INSTITUTEOFCONSTRUCTION MANAGEMENT &
RESEARCH, PUNE
13
AUTOCLAVED AERATED CONCRETE
BLOCKS (AAC)
• AAC blocks is one of the most sustainable building materials today.
• The unique product flexibility and characteristics allow for high-speed
and energy efficient construction methods.
• BLOCK SIZE: 625x240x200 mm.
• DENSITY: 500 to 700kg/m3.
• COMPRESSIVE STRENGTH: 3 to 9 MPA.
• FIRE RESISTANCE: These blocks are 2 hrs. fire rated.
NATIONAL INSTITUTEOFCONSTRUCTION MANAGEMENT &
RESEARCH, PUNE
14
• QUALITY: Uniform Quality due to mass production in the
factory.
• COMPRESSIVE STRENGTH: AAC block has 30-35 Kg/cm2
whereas Brickwork has 20-25 Kg/cm2.
• CONSTRUCTION TIME: Speedy construction due to its
big size.
• ENERGY SAVING: 30 % (approx.) i.e. Air-conditioning
Load both heating and cooling will come down.
NATIONAL INSTITUTEOFCONSTRUCTION MANAGEMENT &
RESEARCH, PUNE
15
• CEMENT CONSUMPTION: Less consumption of Mortar
due to flat surfaces.
• Column & Beam size reduced and so less Concrete
Required.
• SIZES AVAILABLE: Available in sizes of 3", 4", 5", 6" 8",9“.
• CARPET AREA: More Carpet area is available in same
built-up area due to less widths of walling less.
NATIONAL INSTITUTEOFCONSTRUCTION MANAGEMENT &
RESEARCH, PUNE
16
PU Sealants(Water Proofing)
• It is an elastomeric material that allows for 25% to 50%
movement.
• It can be easily painted over.
• It does not easily shrinks.
• It does not get easily damaged by abrasion, it means it
can be used for flooring.
NATIONAL INSTITUTEOFCONSTRUCTION MANAGEMENT &
RESEARCH, PUNE
17
• Due to sway in high-rise building, we need a material
which can be elongated up to 550X whereas in
conventional we do not have this advantage.
• Hardness to sustain impact 75%.
• Tensile Strength more than 1Mpa whereas in conventional
system this advantage is not present.
• LowVOC (Volatile Organic Compound).
NATIONAL INSTITUTEOFCONSTRUCTION MANAGEMENT &
RESEARCH, PUNE
18
Procedure followed are
• Surface cleaning
• Surface preparation - Grinding
• Crack Filling
• LMPU Sealant is filled on the edges 15mm x15mm
(Requirement: 21 mm hypotenuse).
• Application of primer
• Application of Silicor ®560 (2 layers)
• Rectification of Pin – Holes and Air Bubbles.
• Water Ponding
• Screeding.
NATIONAL INSTITUTEOFCONSTRUCTION MANAGEMENT &
RESEARCH, PUNE
19
Belt wall
• Differential settlement of column
• With the use of belt walls, we can reduce the space for columns and gain
effective floors in the tower.
• In Oberoi Worli project they have been used in Floor 60 and Floor 33.
• To improve building overturning stiffness and strength by connecting the
buildings core or spine to distant column.
• To reduce the depth of foundation.
NATIONAL INSTITUTEOFCONSTRUCTION MANAGEMENT &
RESEARCH, PUNE
20
NATIONAL INSTITUTEOFCONSTRUCTION MANAGEMENT &
RESEARCH, PUNE
21
NATIONAL INSTITUTEOFCONSTRUCTION MANAGEMENT &
RESEARCH, PUNE
22
Hard rock excavation
• In Pashmina Waterfront project, Bengaluru, the soil strata was
hard rock and so excavation using controlled blasting was
needed.
• But since it is a residential area blasting technique could not be
followed
• So a special expansive mortar chemical was used for excavation
• This non-explosive demolition agent is easy to use, cost effective
and a safer option for silently breaking up hard materials
NATIONAL INSTITUTEOFCONSTRUCTION MANAGEMENT &
RESEARCH, PUNE
23
• It is basically a cracking agent which when mixed with
water, it expands.
• It controls noise pollution and reduces the labor and
equipment breakage risks and cost
• It helps in improving the site logistics and minimizes the
dust and toxic pollution in the site.
• It is a best alternative to explosive blasting, jack
hammering, concrete saws and stone cutters - particularly
on sites with noise restrictions, vibration issues, safety
risks, confined spaces
NATIONAL INSTITUTEOFCONSTRUCTION MANAGEMENT &
RESEARCH, PUNE
24
• Excavation can be done for any definite depth. In blasting
technique the depth to which the rocks will crack cannot
be certain.
• Drilling is done according to the shape and pattern in
which the crack is anticipated.
• The cracking agent is mixed with water and poured into
the drill holes and left for 24 hours.
• The cracking agent uses pressure to overcome the tensile
strength of the rock.
• After that the rocks are broken and disposed.
NATIONAL INSTITUTEOFCONSTRUCTION MANAGEMENT &
RESEARCH, PUNE
25

Costrucability approaches and technology

  • 1.
    CONSTRUCTABILITY APPROACHES ANDTECHNOLOGIES INBUILDINGS PRESENTED BY VIJAYVANNAN AP14004 THANIGAIVEL AP14011 VAIBHAV ARORA AP14013 PRITHIV NANDAN AP14027 DURAI SARAVANAN AP14037 NATIONAL INSTITUTEOFCONSTRUCTION MANAGEMENT & RESEARCH, PUNE 1
  • 2.
    • Constructability isa project management technique to review construction processes from start to finish during the pre-construction phase. • It is to identify the obstacles before a project is actually built to reduce or prevent errors, delays and cost overruns. • Technology is comprised of the products and processes created by engineers to meet our needs and wants. NATIONAL INSTITUTEOFCONSTRUCTION MANAGEMENT & RESEARCH, PUNE 2
  • 3.
    Barriers in improvingconstructability • Reluctance to invest additional money and effort in the early stages of a project. • Lack of construction experience in the design firm. • Lack of mutual understanding between constructers and designers. • Site responsibilities are not clear and co-ordinated. • Client differences are not resolved immediately. • The construction schedule and budget are not tied to scope. • The firms accepts the project with uncompensated risks. • The construction budget and schedule is inflexible. • There is a high volume of change orders.NATIONAL INSTITUTEOFCONSTRUCTION MANAGEMENT & RESEARCH, PUNE 3
  • 4.
    • The clienthas a high public profile which generates public attention, putting pressure on design decision-making processes. • Many constructability issues occur with design-bid-build projects as a lack of communication between the project owner, architect or designer and the construction company before construction commences. Solutions : • Performing constructability reviews during the design process phase. • Another approach is to identify the likely tendering construction companies and ask them to each provide an experienced construction engineer or manager to form a team to help the designers and develop a buildable solution from the outset. NATIONAL INSTITUTEOFCONSTRUCTION MANAGEMENT & RESEARCH, PUNE 4
  • 5.
    Technology impacts inbuildings • Use of technology in materials results in high productivity, less harm to environment, cost and time saving. • New advanced materials offer opportunities to change the way in which we construct and retrofit buildings. • They give added value in terms of increased performance and functionality. NATIONAL INSTITUTEOFCONSTRUCTION MANAGEMENT & RESEARCH, PUNE 5
  • 6.
    Dry wall • Drywallis a panel made of gypsum plaster pressed between two sheets of paper. • It is used to make interior walls. • Drywall construction is now widely used as a speedier alternative to traditional method. • It reduces the weight of the building. NATIONAL INSTITUTEOFCONSTRUCTION MANAGEMENT & RESEARCH, PUNE 6
  • 7.
    Advantages of drywall • Transition from brick wall to drywall saves time. • Normal brickwork requires 3 days whereas Drywall requires only half day of work. • Drywall reduces the weight of the building. • Different types of drywalls are there for different purposes. NATIONAL INSTITUTEOFCONSTRUCTION MANAGEMENT & RESEARCH, PUNE 7
  • 8.
    Types of drywall • Moisture resistant • Foiled back • Fire resistant • Sound Proof • Aqua Panel • Cement board NATIONAL INSTITUTEOFCONSTRUCTION MANAGEMENT & RESEARCH, PUNE 8
  • 9.
    Procedure for erectionof dry wall • Demarcation line should be laid first using total station and RL • Bottom tracks are laid and fixed and the top track is then fixed • Vertical Studs are placed and fixed at the bottom and is left unfixed at the top with a gap of 20mm • Then the gypsum boards are fixed with the help of screws and the primer is applied and then the wall is ready for painting NATIONAL INSTITUTEOFCONSTRUCTION MANAGEMENT & RESEARCH, PUNE 9
  • 10.
  • 11.
    Aluminium formwork• Usingthis unique formwork, all walls, floor slabs, columns, beams, stairs, balconies, together with door and window openings are cast in place in a single site based operation. • The resulting building structure is very strong, accurate in dimensions and tolerances, with a high quality of finished concrete surface. • It is fast, adaptable and very cost effective. • It is a lightweight panel with an excellent stiffness to weight ratio, yielding minimal deflections under concrete loading. • It can be reused over 250 times. NATIONAL INSTITUTEOFCONSTRUCTION MANAGEMENT & RESEARCH, PUNE 11
  • 12.
    • REPETITIONS: Alarge number of repetitions (reuse) of modular formwork is possible. • MAKING INVOLVED AT SITE: Very less making at site, only assembly of standard components require. • COST: Cost of formwork being considerably on a lower side. • PLANNING REQUIREMENT: The standardization offers ease in planning. NATIONAL INSTITUTEOFCONSTRUCTION MANAGEMENT & RESEARCH, PUNE 12
  • 13.
    • EXPERTISE REQUIREDAT SITE: The work can be accomplished even by the less skilled worker. • QUALITY OF CONCRETE SURFACE: The quality of concrete surface obtained is extremely good. • PRODUCTIVITY: Very high productivity. NATIONAL INSTITUTEOFCONSTRUCTION MANAGEMENT & RESEARCH, PUNE 13
  • 14.
    AUTOCLAVED AERATED CONCRETE BLOCKS(AAC) • AAC blocks is one of the most sustainable building materials today. • The unique product flexibility and characteristics allow for high-speed and energy efficient construction methods. • BLOCK SIZE: 625x240x200 mm. • DENSITY: 500 to 700kg/m3. • COMPRESSIVE STRENGTH: 3 to 9 MPA. • FIRE RESISTANCE: These blocks are 2 hrs. fire rated. NATIONAL INSTITUTEOFCONSTRUCTION MANAGEMENT & RESEARCH, PUNE 14
  • 15.
    • QUALITY: UniformQuality due to mass production in the factory. • COMPRESSIVE STRENGTH: AAC block has 30-35 Kg/cm2 whereas Brickwork has 20-25 Kg/cm2. • CONSTRUCTION TIME: Speedy construction due to its big size. • ENERGY SAVING: 30 % (approx.) i.e. Air-conditioning Load both heating and cooling will come down. NATIONAL INSTITUTEOFCONSTRUCTION MANAGEMENT & RESEARCH, PUNE 15
  • 16.
    • CEMENT CONSUMPTION:Less consumption of Mortar due to flat surfaces. • Column & Beam size reduced and so less Concrete Required. • SIZES AVAILABLE: Available in sizes of 3", 4", 5", 6" 8",9“. • CARPET AREA: More Carpet area is available in same built-up area due to less widths of walling less. NATIONAL INSTITUTEOFCONSTRUCTION MANAGEMENT & RESEARCH, PUNE 16
  • 17.
    PU Sealants(Water Proofing) •It is an elastomeric material that allows for 25% to 50% movement. • It can be easily painted over. • It does not easily shrinks. • It does not get easily damaged by abrasion, it means it can be used for flooring. NATIONAL INSTITUTEOFCONSTRUCTION MANAGEMENT & RESEARCH, PUNE 17
  • 18.
    • Due tosway in high-rise building, we need a material which can be elongated up to 550X whereas in conventional we do not have this advantage. • Hardness to sustain impact 75%. • Tensile Strength more than 1Mpa whereas in conventional system this advantage is not present. • LowVOC (Volatile Organic Compound). NATIONAL INSTITUTEOFCONSTRUCTION MANAGEMENT & RESEARCH, PUNE 18
  • 19.
    Procedure followed are •Surface cleaning • Surface preparation - Grinding • Crack Filling • LMPU Sealant is filled on the edges 15mm x15mm (Requirement: 21 mm hypotenuse). • Application of primer • Application of Silicor ®560 (2 layers) • Rectification of Pin – Holes and Air Bubbles. • Water Ponding • Screeding. NATIONAL INSTITUTEOFCONSTRUCTION MANAGEMENT & RESEARCH, PUNE 19
  • 20.
    Belt wall • Differentialsettlement of column • With the use of belt walls, we can reduce the space for columns and gain effective floors in the tower. • In Oberoi Worli project they have been used in Floor 60 and Floor 33. • To improve building overturning stiffness and strength by connecting the buildings core or spine to distant column. • To reduce the depth of foundation. NATIONAL INSTITUTEOFCONSTRUCTION MANAGEMENT & RESEARCH, PUNE 20
  • 21.
  • 22.
  • 23.
    Hard rock excavation •In Pashmina Waterfront project, Bengaluru, the soil strata was hard rock and so excavation using controlled blasting was needed. • But since it is a residential area blasting technique could not be followed • So a special expansive mortar chemical was used for excavation • This non-explosive demolition agent is easy to use, cost effective and a safer option for silently breaking up hard materials NATIONAL INSTITUTEOFCONSTRUCTION MANAGEMENT & RESEARCH, PUNE 23
  • 24.
    • It isbasically a cracking agent which when mixed with water, it expands. • It controls noise pollution and reduces the labor and equipment breakage risks and cost • It helps in improving the site logistics and minimizes the dust and toxic pollution in the site. • It is a best alternative to explosive blasting, jack hammering, concrete saws and stone cutters - particularly on sites with noise restrictions, vibration issues, safety risks, confined spaces NATIONAL INSTITUTEOFCONSTRUCTION MANAGEMENT & RESEARCH, PUNE 24
  • 25.
    • Excavation canbe done for any definite depth. In blasting technique the depth to which the rocks will crack cannot be certain. • Drilling is done according to the shape and pattern in which the crack is anticipated. • The cracking agent is mixed with water and poured into the drill holes and left for 24 hours. • The cracking agent uses pressure to overcome the tensile strength of the rock. • After that the rocks are broken and disposed. NATIONAL INSTITUTEOFCONSTRUCTION MANAGEMENT & RESEARCH, PUNE 25