CONTROL OF PARTICULATE CONTAMINANTS
1. Factors affecting Selection of Control
Equipment
2. Gas Particle Interaction – Working principle
3. Gravity Separators - Working principle
4. Centrifugal separators - Working principle
5. Fabric filters - Working principle
6. Particulate Scrubbers - Working principle
7. Electrostatic Precipitators - Working principle
Factors affecting Selection of Control Equipment
The following factors are considered for selecting a
particular air pollution control equipment.
• Environment
• Engineering
• Economic
Environmental :
• equipment location, availability space, ambient
conditions, availability of adequate utilities and
ancillary system facilities.
• Maximum allowable emissions.
• Contribution of air pollution control system to waste
water and solid waste.
• Contribution of air pollution control system to plant
noise levels.
Engineering:
• Design and performance characteristics of the
particular control system(size and weight)
• Pressure drop, reliability and dependability,
temperature limitation, maintenance
requirement.
• Contaminant characteristics(physical and
chemical) properties,concentration, particulate
shape and size distribution in the case of
particulates.
• Gas stream characteristics (volume, flow rate,
temperature, pressure, humidity, composition,
reactivity, corrosiveness and toxicity).
Economic:
• Capital cost (equipment, installation, engineering
etc)
• Operating cost (utilities, maintenance etc)
• expected equipment lifetime and salvage value.
• PM stands for particulate matter - particle
pollution
• It is a mixture of solid particles and liquid
droplets found in the air - Some particles, such as
dust, dirt, soot, or smoke.
• Fine particulate matter (PM2.5) is an air pollutant
- when levels in air are high.
• PM2.5 are tiny particles in the air that reduce
visibility and cause the air to appear hazy when
levels are elevated.
• Exposure to such particles can affect both your
lungs and your heart.
Types of particulate matter
• Inhalable coarse particles - found near
roadways and dusty industries, they are larger
than 2.5 micrometers and smaller than 10
micrometers in diameter.
• Fine particles - found in smoke and haze, and
are 2.5 micrometers in diameter and smaller.
steps to Reduce Exposure to Indoor PM
• Vent all fuel-fired combustion appliances to the
outdoors (including stoves, heaters and furnaces)
• Install and use exhaust fans vented to the
outside when cooking.
• Avoid the use of unvented stoves, fireplaces or
space heaters indoors.
Measurement Method :
• The most accurate measurements is gravimetric
(weighing) method. Air is drawn through a
preweighed filter, and particles collect in the
filter.
Gas Particle Interaction –Working
principle - Gravity Separators
• Gravitational settling chambers used to remove large particles
usually > 50 µm from gas stream.
• Particles settle under gravitational force.
• This device consists of huge rectangular chambers in which
the velocity of the carrier gas is decreased so that particles in
the gas settle down by gravity.
• The gas stream polluted with particulates is allowed to enter
from one end..
• The horizontal velocity of the gas stream is kept low in order
to give sufficient time for the particle to settle by gravity.
• The particulates having higher density obey stoke’s law and
settle at the bottom of the chamber from where they are
removed ultimately.
• Several horizontal shelves or trays improve the collection
efficiency by shortening the settling path of the particles.
Advantages :
Low initial cost
Easy to design
Low pressure drop
 low maintenance
cost
Disadvantages
Require large space
Less collection efficiency
Only larger size particles can be
collected
Cyclone separators
• A simple cyclone separator consists of a cylindrical shell,
conical base, dust hopper and an inlet. An out let for
discharging the particulates is present at the base of the
cone.
• Through an inlet, the dust laden gas enters tangentially.
where the gas receives a rotating motion and generates a
centrifugal force.
• Under the influence of the centrifugal force generated by
the spinning gas, the solid particulates are thrown to the
cyclone walls as the gas spirals upwards inside the cone.
• The particulates slide down the walls of the cone and into
the hopper and are discharged from the outlet.
• It can remove 10 to 50 µm particle size.
Disadvantages:
• Requires large head room
• Less efficiency for smaller particles
• Sensitive to variable dust load and flow rate.
Advantages :
1. Low initial cost
2. Require less floor area
3. Simple construction and maintenance
Electrostatic precipitator
• Electrostatic precipitator are used in removal of fly ash dust particles
from electric utility boiler emissions.
• The dust laden gas is passed between oppositely charged
conductors.
• Then it becomes ionized as the voltage applies between the
conductors.
• As the dust laden gas is passed through those highly charged
electrodes, both negative and positive ions are formed.
• The ionized gas is further passed through the collecting units.
• Which consist of a set of vertical metal plates.
• Alternate plates are positively charged and earthed.
• As the alternate plates ate earthed high intensity electrostatic field
applies a force on oppositely charged dust particles and drives them
toward the grounded plates.
• The deposited dust particles are removed from the plates by giving
the shaking motion of the plates with the help of external means.
• The dust removed from the plates with the help of shaking motion is
collected in the dust hoppers.
Advantages:
1.high collection efficiency
2. particles may be collected dry or wet
3. can be operated at high temperature.
4. Maintenance is normal
5. few moving parts
Disadvantages:
• High initial cost
• Require high voltage
• Collection efficiency reduce with time
• Space requirement is more
Centrifugal Separator
• The centrifugal separator features an inlet, outlet,
and separator. The separator produces a spinning
vortex, which leads to the filtration of solids from
liquids. The separated solids are collected at the
bottom of the separator, and they are removed
from there.
• centrifugal separator is the most effective
• least expensive method for PM control.
• More than 90% dust removal efficiency
Fabric filter
• Fabric filter remove partcles upto 1μm. FFs are typically
referred to as baghouses.
• When the flue gas is allowed to pass through a fabric,
which filters out particulate matter.
• Dust laden gas or air enters the baghouse through hoppers
then it is directed into the baghouse compartment.
• The gas is drawn through the bags, either on the inside or
outside depending on cleaning method.
• A layer of dust accumulates on the filter media surface
until air can no longer move through it.
• When sufficient pressure drop occurs, the cleaning
process begins.
• When the compartment is clean, normal filtering resumes.
Advantages
• Higher collection efficiency for smaller than 10
μm particle size.
• High removal yield for coarse and fine dust.
• Varying load does not influence pressure drop
and efficiency.
• Collected dust can possibly be re-used in the
process.
• Residual emissions are determined by incoming
concentrations.
• Relatively easy to use.
Disadvantages:
• High temperature gases need to be cooled
• High maintenance and fabric replacement cost
• Large size equipment
• Fabric is liable to chemical attack.
Particulate Scrubbers:
• Particulate scrubber is a low energy scrubber and is
the simplest wet scrubber used for particulate
control.
• A particulate scrubber is a scrubber in which a liquid
is mixed with the gas to collect solids.
• In particulate scrubbers, the liquid is dispersed into
the gas as a spray, and the liquid droplets are the
main collectors for the solid particles.
• It consists of an open vessel with one or more sets of
spray nozzles to distribute the scrubbing liquid.
• Typically, the gas stream enters at the bottom and
passes upward through the sprays.
• Devices called wet scrubbers trap suspended
particles by direct contact with a spray of water
or other liquid.

Control of particulate contaminants

  • 1.
    CONTROL OF PARTICULATECONTAMINANTS 1. Factors affecting Selection of Control Equipment 2. Gas Particle Interaction – Working principle 3. Gravity Separators - Working principle 4. Centrifugal separators - Working principle 5. Fabric filters - Working principle 6. Particulate Scrubbers - Working principle 7. Electrostatic Precipitators - Working principle
  • 2.
    Factors affecting Selectionof Control Equipment The following factors are considered for selecting a particular air pollution control equipment. • Environment • Engineering • Economic Environmental : • equipment location, availability space, ambient conditions, availability of adequate utilities and ancillary system facilities. • Maximum allowable emissions. • Contribution of air pollution control system to waste water and solid waste. • Contribution of air pollution control system to plant noise levels.
  • 3.
    Engineering: • Design andperformance characteristics of the particular control system(size and weight) • Pressure drop, reliability and dependability, temperature limitation, maintenance requirement. • Contaminant characteristics(physical and chemical) properties,concentration, particulate shape and size distribution in the case of particulates. • Gas stream characteristics (volume, flow rate, temperature, pressure, humidity, composition, reactivity, corrosiveness and toxicity).
  • 4.
    Economic: • Capital cost(equipment, installation, engineering etc) • Operating cost (utilities, maintenance etc) • expected equipment lifetime and salvage value.
  • 5.
    • PM standsfor particulate matter - particle pollution • It is a mixture of solid particles and liquid droplets found in the air - Some particles, such as dust, dirt, soot, or smoke. • Fine particulate matter (PM2.5) is an air pollutant - when levels in air are high. • PM2.5 are tiny particles in the air that reduce visibility and cause the air to appear hazy when levels are elevated. • Exposure to such particles can affect both your lungs and your heart.
  • 6.
    Types of particulatematter • Inhalable coarse particles - found near roadways and dusty industries, they are larger than 2.5 micrometers and smaller than 10 micrometers in diameter. • Fine particles - found in smoke and haze, and are 2.5 micrometers in diameter and smaller.
  • 7.
    steps to ReduceExposure to Indoor PM • Vent all fuel-fired combustion appliances to the outdoors (including stoves, heaters and furnaces) • Install and use exhaust fans vented to the outside when cooking. • Avoid the use of unvented stoves, fireplaces or space heaters indoors. Measurement Method : • The most accurate measurements is gravimetric (weighing) method. Air is drawn through a preweighed filter, and particles collect in the filter.
  • 8.
    Gas Particle Interaction–Working principle - Gravity Separators • Gravitational settling chambers used to remove large particles usually > 50 µm from gas stream. • Particles settle under gravitational force. • This device consists of huge rectangular chambers in which the velocity of the carrier gas is decreased so that particles in the gas settle down by gravity. • The gas stream polluted with particulates is allowed to enter from one end.. • The horizontal velocity of the gas stream is kept low in order to give sufficient time for the particle to settle by gravity. • The particulates having higher density obey stoke’s law and settle at the bottom of the chamber from where they are removed ultimately. • Several horizontal shelves or trays improve the collection efficiency by shortening the settling path of the particles.
  • 9.
    Advantages : Low initialcost Easy to design Low pressure drop  low maintenance cost Disadvantages Require large space Less collection efficiency Only larger size particles can be collected
  • 10.
    Cyclone separators • Asimple cyclone separator consists of a cylindrical shell, conical base, dust hopper and an inlet. An out let for discharging the particulates is present at the base of the cone. • Through an inlet, the dust laden gas enters tangentially. where the gas receives a rotating motion and generates a centrifugal force. • Under the influence of the centrifugal force generated by the spinning gas, the solid particulates are thrown to the cyclone walls as the gas spirals upwards inside the cone. • The particulates slide down the walls of the cone and into the hopper and are discharged from the outlet. • It can remove 10 to 50 µm particle size.
  • 12.
    Disadvantages: • Requires largehead room • Less efficiency for smaller particles • Sensitive to variable dust load and flow rate. Advantages : 1. Low initial cost 2. Require less floor area 3. Simple construction and maintenance
  • 13.
    Electrostatic precipitator • Electrostaticprecipitator are used in removal of fly ash dust particles from electric utility boiler emissions. • The dust laden gas is passed between oppositely charged conductors. • Then it becomes ionized as the voltage applies between the conductors. • As the dust laden gas is passed through those highly charged electrodes, both negative and positive ions are formed. • The ionized gas is further passed through the collecting units. • Which consist of a set of vertical metal plates. • Alternate plates are positively charged and earthed. • As the alternate plates ate earthed high intensity electrostatic field applies a force on oppositely charged dust particles and drives them toward the grounded plates. • The deposited dust particles are removed from the plates by giving the shaking motion of the plates with the help of external means. • The dust removed from the plates with the help of shaking motion is collected in the dust hoppers.
  • 15.
    Advantages: 1.high collection efficiency 2.particles may be collected dry or wet 3. can be operated at high temperature. 4. Maintenance is normal 5. few moving parts Disadvantages: • High initial cost • Require high voltage • Collection efficiency reduce with time • Space requirement is more
  • 16.
    Centrifugal Separator • Thecentrifugal separator features an inlet, outlet, and separator. The separator produces a spinning vortex, which leads to the filtration of solids from liquids. The separated solids are collected at the bottom of the separator, and they are removed from there. • centrifugal separator is the most effective • least expensive method for PM control. • More than 90% dust removal efficiency
  • 18.
    Fabric filter • Fabricfilter remove partcles upto 1μm. FFs are typically referred to as baghouses. • When the flue gas is allowed to pass through a fabric, which filters out particulate matter. • Dust laden gas or air enters the baghouse through hoppers then it is directed into the baghouse compartment. • The gas is drawn through the bags, either on the inside or outside depending on cleaning method. • A layer of dust accumulates on the filter media surface until air can no longer move through it. • When sufficient pressure drop occurs, the cleaning process begins. • When the compartment is clean, normal filtering resumes.
  • 20.
    Advantages • Higher collectionefficiency for smaller than 10 μm particle size. • High removal yield for coarse and fine dust. • Varying load does not influence pressure drop and efficiency. • Collected dust can possibly be re-used in the process. • Residual emissions are determined by incoming concentrations. • Relatively easy to use.
  • 21.
    Disadvantages: • High temperaturegases need to be cooled • High maintenance and fabric replacement cost • Large size equipment • Fabric is liable to chemical attack.
  • 22.
    Particulate Scrubbers: • Particulatescrubber is a low energy scrubber and is the simplest wet scrubber used for particulate control. • A particulate scrubber is a scrubber in which a liquid is mixed with the gas to collect solids. • In particulate scrubbers, the liquid is dispersed into the gas as a spray, and the liquid droplets are the main collectors for the solid particles. • It consists of an open vessel with one or more sets of spray nozzles to distribute the scrubbing liquid. • Typically, the gas stream enters at the bottom and passes upward through the sprays.
  • 23.
    • Devices calledwet scrubbers trap suspended particles by direct contact with a spray of water or other liquid.