A final project during my master studies for Computer Integrated Manufacturing subject

1. COMPUTER INTEGRATED MANUFACTURING
T130M833
CARGO CONTAINERS

2. 14.5%
7.8%
4.1%
5% 6.2%
6.4%
20162015201420132012201120102009
MARKET ANALYSIS
For better understanding of the business
-8.8%
6.4%
GrowthRate
Despite a negative global container shipping
market growth rate in 2009, partially due to
the global financial crisis, global container
market demand growth reached its peak the
following year

3. PRODUCT DESCRIPTION

4. On the above slides we have presented our 2D and 3D
models of our container.
The Design of the container is made such a way that the
container would have maximum life time.
NewTechnology computerized Locking system would be
used in this container.
PRODUCT DESCRIPTION

5. The Main purposes of the container to carry the packages
from one place to another without any damage to the
packages and also for long travel distances.
The Electronic locking system is for security purposes.
Where we would use specific codes in order to open/lock
process of the container
PRODUCT FUNCTIONALITY

6. MATERIAL CONSUMPTION
Material Company Quantity Dimension Quantity of
material
Cost of material
(euro)
Stainless steel
sheet
XINYA 4 5900x2350 3 1660
XINYA 2 2350x3000 2
I-beam Jaway Steel 4 6000
4 145012 3000
Metal primer Tamiya 1 60.5 m2 7 75
Metal paint Innopack 1 60.5 m2 7 90
Metal Coating Tamiya 1 60.5 m2 7 70
Total: 3345

7. LOGISTICS POSSIBILITIES
Just InTime
The main factory of the company would be located in Shanghai,
besides the East China Sea and Pacific Ocean. It is the best location
in China because for transportation company could use all modes of
logistic transportation. Logistics involves the flow of goods from the
manufacturer to the end-user. A logistic system is the physical link
that connects customers, raw material suppliers, plants, warehouses
and channel members. Most known modes of transportation are
Airways, Waterways and Roadways.

8. LOGISTICS POSSIBILITIES
The figure below show the growing logistics reach of China and this
makes it a major factor for us to choose this country as our
manufacturing destination despite of its economic nature of market
for producing any goods with affordable labor.
As we can see, South America, gross the most amount of Logistic
trade and hence the western hemisphere is never alien even though
the origin exists in the east. This makes our market wide open for
supply and also commence huge contracts of with customers all
over the globe with the necessary requirements they want us to
manufacture for them.

9. Functional
requirements
Non-Functional
requirements
Restrictions
Keep cargo intact Anticorrosive Material
Ample air
circulation
Dark coloured Weight
Easy transit Required Weight Dimensions
Easy loading/unloading Standard Size Price
Endurance
CUSTOMER REQUIREMENTS
Motto is to satisfy the customer
B2B firms are now collecting more data than ever
before with the spread of CRM and MRM, plus all the
data from social media. The quandary is that B2B
marketing and sales departments are not sure what
data is needed vs. wanted – and there is a big
difference in value between needs and wants when
building a company-wide database.

10. TECHNOLOGICAL PROCESS
For perfect production
Finished products are
stores in warehouse for
dispatch
The assembled product
is painted for long
lasting life
Once the parts are
manufactured they are
assembled
Cutting raw material
according to dimensions,
Welding is a must since
there is no big sheet
metals

11. TECHNOLOGICAL PROCESS
For perfect production
TECHNOLOGICAL PROCESS
PRIMARY SECONDARY
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12. WAREHOUSE
CUTTING
SAND BLASTING
PRIMING
CORRUGING
PRESSING
WELDING
C
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BASE
PREPERATION
BODY
ASSEMBLY
PAINTING
POLISHING
STRENGTH
TESTING
STORING
OFFICE
ROOM
DESIGN OF WORKSHOP

13. LASER CUTTING
Accurately and quickly laser cut intricate designs and
artwork from any graphics software program into your
material, producing crisp, clean edges.

14. LASER CUTTING
C U T T I N G E N D E T E C H N O L O G Y
HECY3015-300 Fiber sheet metal laser
cutting machine integrates optical,
mechanism and electricity into one. It
uses laser technology, computer
numerical control technology and high-
performance laser power system to
process a variety of sheet metal quickly
and efficiently.
Model HECF3015-300
Medium of laser
Diode-pumped continuous
yb-doped fiber
Laser output power 300W
Cutting area(mm)(length
width)
3000mm×1500mm
Max cutting speed(m/min) 10 m/min
Cooling way Air cooling
Laser Input Power < 1kw
Min line width < 0.12mm
Cutting depth
0.2mm---3mm (up to the
material)

15. SAND BLASTING
The material condition before shot blasting is a
determining factor for deciding the compromise that
will happen between the final result and production
speed of the rolls conveyor, chosen by the operator with
the frequency inverter in the driving unit.

16. CORRUGATION MACHINE
Corrugated Steel Bending Machine is a three roll double
pinch machine specifically designed to roll corrugated
sheets of galvanized steel up to 8mm (5/16") thick

18. PRESS MACHINE
In order to make the roof of the container, a press
machine is required to do the pressing process in the
sheet metal. The machine that is used is below.
Type: Press Brake
Automation: Automatic
Type for Cutting Machine: Hydraulic Pressing Machine
Type for Fold-bending Machine: CNC Fold-bend Machine

20. DRILLING MACHINE
With safe and reliable feed safety machine. All parts
easy operation and change. Main parts are made by
machine center which import from KIA with high
precision and efficiency, ensuring reliability and high
quality
Max.Drilling capacity(mm) 16
Diameter of column(mm) 70
Spindle travel(mm) 85
Distance spindle axis to column surface(mm) 180
Max.Distance spindle nose to workable(mm) 410
Max.Distance spindle nose to base(mm) 590

21. PAINT BOOTH
Once the cargo container is manufactured it is blasted
and painter in the booth again to avoid corrosion and
material long last life
Type: Spray Booths
Power: 7.5KW
External Size: 7000*5350*3400 mm (L*W*H)
Internal Size: 6900*3900*2650 mm (L*W*H)
Voltage: 1x220V,3 x 380V,your special voltage and phase
requirements are accepted
Model Number: YS-20

23. INWARD OUTWARD LOGISTICS
Key factor for efficient production
CUTTING
&
BLASITNG
PRESSING
&
CORRUGATION
WELDING ASSEMBLY TESTING
PAINTING
BOOTH
W
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JIT Just in time process is adapted on the manufacturing floor since there are various
parts manufactured at the same time there will be synchronous production of side
walls, rood and base of the cargo container

24. FLEXIBLE MANUFACTURING SYSTEM
To stay in the competition
There are standard size of cargo
containers and the logistics
have to follow the norms of
logistics to stay in business. We
provide different sizes of cargo
containers for all purpose.

25. COMPUTER AIDED
ENGINEERING
COMPUTER AIDED
PROCESS PLANNING
COMPUTER
AIDED
MANUFACTURIN
G
By combining all the software we build
computer integrated manufacturing which
technically automates the manufacturing
process from start to finish.
COMPUTER INTEGRATED MANUFACTURING
CAD
CAE
CA
M
CAP
P
CI
M
COMPUTER AIDED
DESIGN
MANUFACTURING
OPTIMIZATION
Raising the process to the next level

26. Administration
&
Procurement
Warehousing Batch Production Testing Warehousing
Customer
Support
CAME TQM
ERP
COMPUTERIZATION OF CARGO CONTAINERS

27. MANUFACTURING OPPURTUNITIES
Opportunities knocks your door only once
China
The recent decades of China’s
export-driven economic growth has
come at the cost of severe pollution
to the environment, which has in
turn posed a threat to the health of
its inhabitants. The downturn in the
global economy also led China to
realize the vulnerability of its
economic model due to its
dependence on the demands of its
overseas markets.

28. RISK ASSESSMENT
Know what you are getting into
Direct Risk Indirect Risk
Raw material cost Energy cost
Machine cost Maintenance cost
Transportation of Raw material cost Servicing Cost
Manufacturing cost Accounting Cost
Selling Price Auxiliary materials
Marketing cost Administrative expenditure
Warehousing cost Other expenditure
Wages for labours

29. THANK YOU