THE GROUP
Our locations in Europe
AUTOMATIC WAREHOUSE
&
COMPLETED INTEGRATED LOGISTIC SYSTEM
France North Europe Spain & South
America
THE SOURCE
• In the provinces of Bologna, Modena and Reggio-Emilia
are located many SME specialized in precision
Engineering and automation systems.
• It is almost unic the phenomenon of strong cooperation
between the enterprises, which are not just customers and
suppliers but real partners united by the same passion of a
continuous research of technological innovation.
• This phenomenon is so substantial that brought to the creation of an industrial
district in the formal sense, District Technology Hi-Mech, scientific center of
international excellence and innovation, specialized in advanced mechanics.
• In the region, the scientific and technological skills related to advanced Mechanical
Industry occupy a prominent position both nationally and internationally.
GROUP MISSION
Provide our Customers with innovative
solutions for integrated logistics, with the aim
of enabling a more efficient production
thanks to following advantages:
• Maximization of space
• Maximization of time
•Reduction of labour
• Full traceability of the product
•Safety and ergonomics
OUR SERVICES
ENGINEERING STUDY
(analysis - issues identification – simulation - solution)
MANUFACTURING
(executive proyect – manufacturing - software)
INSTALLATION
(erection – test – start-up – training)
AFTER SALE SERVICE
(preventive maintenance – remote assistance)
INTEGRATED SYSTEMS for
STORAGE and HANDLING
COMPANY HISTORY
At the end of the '60 years
DimaSimma is the first to introduce in the Italian market the
automatic warehouses served by AS/RS machines and the most
modern control and manufacturing systems.
At the beginning of the '80 years
Thanks to the acquired experience DimaSimma can devote to
the factory automation, and starts projecting and realising the
most advanced integrated system of handling automation.
Today
DimaSimma is in condition to supply to the Customer integrated
logistic systems for any needs: pallets and bins, small items, long
products such as bars and profiles, flat product such as sheets.
REFERENCES in the
ALUMINIUM field
REFERENCES in the
ALUMINIUM field
Gulf Extrusion – Dubai
DimaSimma s.r.l. Italy
Automatic warehouse for
15.000 dies Ø mm 230-700.
Integrated Logistics:
a key element
for competitiveness
strategiesDimaSimma s.r.l., Italy
Italy
Fully integrated aluminium
factory
Your COMPETITORS
have same costs for:
• Raw material
• Energy
• Labour
LOGISTICS
& SERVICE
IMPROVEMENT
makes the difference
PRODUCTION FLOW in an ALUMINIUM FACTORYPRODUCTION FLOW in an ALUMINIUM FACTORY
During crisis periods
market becomes more
difficult by:
• Placing smaller order
• Asking Higher diversification
• No order planning
• Requiring Urgent deliveries
• Getting more demanding in quality and
service
Logistics can face the
changes
• Before.....
Logistics, handling and storage
solutions
• ....After
• Specific INTEGRATED automatic
solution
• material flows & stocks organization
• Enhance the competitiveness
Logistics, handling and storage
solutions
Fully integrated aluminium
factory
Self Standing Shelves StructureSelf Standing Shelves Structure
Fully integrated aluminium
factory
One of the 3 S/ROne of the 3 S/R
machines for profilesmachines for profiles
H: 24 metersH: 24 meters
Fully integrated aluminium
factory
S/R machinesS/R machines
33
H: 12 metersH: 12 meters
S/R machinesS/R machines
22
H: 24 metersH: 24 meters
S/R machinesS/R machines
11
H: 24 metersH: 24 meters
Possible application:Possible application:
•• Receiving and storing raw materialReceiving and storing raw material
•• Storing extrusion diesStoring extrusion dies
•• Feeding the process line within the plantFeeding the process line within the plant
•• Temporarily storage the onTemporarily storage the on--process productprocess product
•• Picking station for order prepare operationPicking station for order prepare operation
•• Connection with packaging machine, coating line,Connection with packaging machine, coating line,
etc.etc.
•• Connection with delivering and loading areas forConnection with delivering and loading areas for
shippingshipping
PRODUCTION FLOW in an ALUMINIUM FACTORYPRODUCTION FLOW in an ALUMINIUM FACTORY
Working principle
Self Standing Shelves StructureSelf Standing Shelves Structure
Shelves
structure
with skids
S/R
machine
1°floor
Ground
floor
Shutt
le
Coating
line
Picking
Station
First floor intermediate level
Picking Station
The warehouse can have exits at different levels
Shelves first two level
Order to be coated
Picking Station
pick-to-light system
Picking
Station
Coating
orders
composition
SOfIA
SOFTWARE FOR THESOFTWARE FOR THE
OPTIMIZATION OF ANOPTIMIZATION OF AN
INTEGRATED ALUMINIUMINTEGRATED ALUMINIUM
FACTORYFACTORY
9 / 58
WORKING POSITION: no: 4
Article: XYZ12345
Total quantity to extract
from the skid
Quantity to extract for the
order in execution
• FIFO
• LIFO
ORDER COMPLETEDORDER COMPLETEDORDER COMPLETEDORDER COMPLETEDORDER COMPLETEDORDER COMPLETEDORDER COMPLETEDORDER COMPLETED
A dedicated software management increase the usability of the system
Connection with existing software or Databases used for the planning of other
processes.
Fully integrated aluminium
factory
Connection between automatic store and thermalConnection between automatic store and thermal
breakbreak
Fully integrated aluminium
factory
Operative station semiOperative station semi--profile A & Bprofile A & B
Fully integrated aluminium
factory
Station for loading of assembled profilesStation for loading of assembled profiles
Fully integrated aluminium
factory
Automatic store forAutomatic store for 10 00010 000
extrusion diesextrusion dies
Fully integrated aluminium
factory
Automatic store for extrusion diesAutomatic store for extrusion dies
Fully integrated aluminium
factory
Automated guided vehicleAutomated guided vehicle
RESULTS
•• Maximization ofMaximization of SPACESPACE and VOLUMEand VOLUME
•• Maximization ofMaximization of EFFICIENCYEFFICIENCY of all processof all process
lineslines
•• Maximization of PRODUCT PROTECTIONMaximization of PRODUCT PROTECTION
•• DramaticDramatic reduction of labour & human errorreduction of labour & human error
•• Quickness in delivery timesQuickness in delivery times
Maximization of the COMPETITIVENESS
Automatic stores
seize the height to
reduce floor space
Self standing structure
placed outdoor
Working principle
SkidSkid
ExampleExample
ProfilesProfiles
Load UnitLoad Unit
S/R MachineS/R Machine
ExtrusionExtrusion
basketbasket
““UU”” supportsupport
CONCLUSION
• The logistic system will handle at the same time
250 skids
• reaching any point of the full automatic factory.
• The result:
100% working time
0% walking time
Ballotti Sistemi, historical brand in the industrial automation, specialized
in AGVs, was acquired by DimaSimma in the 2009.
The sinergy with the other companies of the Group enabled an
exchange of experiences as well as development of integration
between automatic warehouses and AGVs
REFERENCES AGVs
for the METAL INDUSTRY
• Marcegaglia
• Eredi Gnutti
• Kromoss
• Trafileria Gnutti
• Almag
• Inalcoa
REFERENCES and
PARTNERSHIP
USA
UK
CANADA
SAMSUNG ENGINEERING
AGVs for HEAVY LOADS UP TO
150 TONS
AGVs for HEAVY LOADS
Complete automatic logistic handling system to transport
the aluminium slabs
composed by:
• 2 Special AGV for handling of slabs up to 40 Ton;
• 4 Unloading Stations to drop the slabs;
• 1 Complete automatic management system;
• 1 Complete automatic management system composed by
- Automatic battery charging stations;
- Server and Client Control Stations automatically
interfaced with the rest of the factory
- General Software and Interface Management.
REFERENCES AGVs
AUTOMOTIVE
AERONAUTICS
AGV with platform for transport of airplane elements
AGV – application in the automotive field
References in MIDDLE EAST
REFERENCES
AGVs for HEAVY LOADS
PRESS
REPORTS
Internal bulletin of
AIRBUS Madrid after
installation of special
AGVs for wings and
tails stabilizers.
AGV for transport of hanks of raw brass
weight: 7.000 kg
AGV for transport of aluminium profiles from/to static shelving or automatic honeycomb warehouses
AGV for transport of coils
up to 40 tons
AGV for transport of heavy load
• www.dimasimma.com
• www.ballottisistemi.com
• info@dimasimma.com
• marketing@dimasimma.com
Magazzini automatici e
sistemi integrati di
movimentazione
Automatic stores and
material handling
system
BOLOGNA: Via dell’Industria - 40064 Ozzano E. - Bo – Italy
Tel. (+39) 051.796.354 – Fax (+39) 051 .796.355
MILANO: Sede legale - Uff. comm. Italia e Servizio assistenza
Via Bernardino Verro, 90 – 20141 Milano - Italy
Tel. (+39) 02.5730.0306 – Fax (+39) 02.4210.8596
e-mail: info@dimasimma.com – web www.dimasimma.com

Dimasimma Group: general presentation aluminium field

  • 1.
  • 2.
  • 3.
    AUTOMATIC WAREHOUSE & COMPLETED INTEGRATEDLOGISTIC SYSTEM France North Europe Spain & South America
  • 4.
    THE SOURCE • Inthe provinces of Bologna, Modena and Reggio-Emilia are located many SME specialized in precision Engineering and automation systems. • It is almost unic the phenomenon of strong cooperation between the enterprises, which are not just customers and suppliers but real partners united by the same passion of a continuous research of technological innovation. • This phenomenon is so substantial that brought to the creation of an industrial district in the formal sense, District Technology Hi-Mech, scientific center of international excellence and innovation, specialized in advanced mechanics. • In the region, the scientific and technological skills related to advanced Mechanical Industry occupy a prominent position both nationally and internationally.
  • 5.
    GROUP MISSION Provide ourCustomers with innovative solutions for integrated logistics, with the aim of enabling a more efficient production thanks to following advantages: • Maximization of space • Maximization of time •Reduction of labour • Full traceability of the product •Safety and ergonomics
  • 6.
    OUR SERVICES ENGINEERING STUDY (analysis- issues identification – simulation - solution) MANUFACTURING (executive proyect – manufacturing - software) INSTALLATION (erection – test – start-up – training) AFTER SALE SERVICE (preventive maintenance – remote assistance)
  • 7.
  • 8.
    COMPANY HISTORY At theend of the '60 years DimaSimma is the first to introduce in the Italian market the automatic warehouses served by AS/RS machines and the most modern control and manufacturing systems. At the beginning of the '80 years Thanks to the acquired experience DimaSimma can devote to the factory automation, and starts projecting and realising the most advanced integrated system of handling automation. Today DimaSimma is in condition to supply to the Customer integrated logistic systems for any needs: pallets and bins, small items, long products such as bars and profiles, flat product such as sheets.
  • 9.
  • 10.
  • 11.
    Gulf Extrusion –Dubai DimaSimma s.r.l. Italy Automatic warehouse for 15.000 dies Ø mm 230-700.
  • 12.
    Integrated Logistics: a keyelement for competitiveness strategiesDimaSimma s.r.l., Italy Italy
  • 13.
  • 14.
    Your COMPETITORS have samecosts for: • Raw material • Energy • Labour LOGISTICS & SERVICE IMPROVEMENT makes the difference
  • 15.
    PRODUCTION FLOW inan ALUMINIUM FACTORYPRODUCTION FLOW in an ALUMINIUM FACTORY
  • 16.
    During crisis periods marketbecomes more difficult by: • Placing smaller order • Asking Higher diversification • No order planning • Requiring Urgent deliveries • Getting more demanding in quality and service Logistics can face the changes
  • 17.
    • Before..... Logistics, handlingand storage solutions • ....After
  • 18.
    • Specific INTEGRATEDautomatic solution • material flows & stocks organization • Enhance the competitiveness Logistics, handling and storage solutions
  • 20.
    Fully integrated aluminium factory SelfStanding Shelves StructureSelf Standing Shelves Structure
  • 21.
    Fully integrated aluminium factory Oneof the 3 S/ROne of the 3 S/R machines for profilesmachines for profiles H: 24 metersH: 24 meters
  • 22.
    Fully integrated aluminium factory S/RmachinesS/R machines 33 H: 12 metersH: 12 meters S/R machinesS/R machines 22 H: 24 metersH: 24 meters S/R machinesS/R machines 11 H: 24 metersH: 24 meters
  • 23.
    Possible application:Possible application: ••Receiving and storing raw materialReceiving and storing raw material •• Storing extrusion diesStoring extrusion dies •• Feeding the process line within the plantFeeding the process line within the plant •• Temporarily storage the onTemporarily storage the on--process productprocess product •• Picking station for order prepare operationPicking station for order prepare operation •• Connection with packaging machine, coating line,Connection with packaging machine, coating line, etc.etc. •• Connection with delivering and loading areas forConnection with delivering and loading areas for shippingshipping
  • 24.
    PRODUCTION FLOW inan ALUMINIUM FACTORYPRODUCTION FLOW in an ALUMINIUM FACTORY
  • 25.
    Working principle Self StandingShelves StructureSelf Standing Shelves Structure
  • 26.
    Shelves structure with skids S/R machine 1°floor Ground floor Shutt le Coating line Picking Station First floorintermediate level Picking Station The warehouse can have exits at different levels Shelves first two level Order to be coated
  • 27.
  • 28.
    SOfIA SOFTWARE FOR THESOFTWAREFOR THE OPTIMIZATION OF ANOPTIMIZATION OF AN INTEGRATED ALUMINIUMINTEGRATED ALUMINIUM FACTORYFACTORY 9 / 58 WORKING POSITION: no: 4 Article: XYZ12345 Total quantity to extract from the skid Quantity to extract for the order in execution • FIFO • LIFO ORDER COMPLETEDORDER COMPLETEDORDER COMPLETEDORDER COMPLETEDORDER COMPLETEDORDER COMPLETEDORDER COMPLETEDORDER COMPLETED A dedicated software management increase the usability of the system Connection with existing software or Databases used for the planning of other processes.
  • 29.
    Fully integrated aluminium factory Connectionbetween automatic store and thermalConnection between automatic store and thermal breakbreak
  • 30.
    Fully integrated aluminium factory Operativestation semiOperative station semi--profile A & Bprofile A & B
  • 31.
    Fully integrated aluminium factory Stationfor loading of assembled profilesStation for loading of assembled profiles
  • 32.
    Fully integrated aluminium factory Automaticstore forAutomatic store for 10 00010 000 extrusion diesextrusion dies
  • 33.
    Fully integrated aluminium factory Automaticstore for extrusion diesAutomatic store for extrusion dies
  • 34.
    Fully integrated aluminium factory Automatedguided vehicleAutomated guided vehicle
  • 35.
    RESULTS •• Maximization ofMaximizationof SPACESPACE and VOLUMEand VOLUME •• Maximization ofMaximization of EFFICIENCYEFFICIENCY of all processof all process lineslines •• Maximization of PRODUCT PROTECTIONMaximization of PRODUCT PROTECTION •• DramaticDramatic reduction of labour & human errorreduction of labour & human error •• Quickness in delivery timesQuickness in delivery times Maximization of the COMPETITIVENESS
  • 36.
    Automatic stores seize theheight to reduce floor space Self standing structure placed outdoor
  • 37.
    Working principle SkidSkid ExampleExample ProfilesProfiles Load UnitLoadUnit S/R MachineS/R Machine ExtrusionExtrusion basketbasket ““UU”” supportsupport
  • 38.
    CONCLUSION • The logisticsystem will handle at the same time 250 skids • reaching any point of the full automatic factory. • The result: 100% working time 0% walking time
  • 39.
    Ballotti Sistemi, historicalbrand in the industrial automation, specialized in AGVs, was acquired by DimaSimma in the 2009. The sinergy with the other companies of the Group enabled an exchange of experiences as well as development of integration between automatic warehouses and AGVs
  • 40.
    REFERENCES AGVs for theMETAL INDUSTRY • Marcegaglia • Eredi Gnutti • Kromoss • Trafileria Gnutti • Almag • Inalcoa
  • 41.
  • 42.
    AGVs for HEAVYLOADS UP TO 150 TONS
  • 43.
    AGVs for HEAVYLOADS Complete automatic logistic handling system to transport the aluminium slabs composed by: • 2 Special AGV for handling of slabs up to 40 Ton; • 4 Unloading Stations to drop the slabs; • 1 Complete automatic management system; • 1 Complete automatic management system composed by - Automatic battery charging stations; - Server and Client Control Stations automatically interfaced with the rest of the factory - General Software and Interface Management.
  • 44.
  • 45.
    AGV with platformfor transport of airplane elements AGV – application in the automotive field
  • 46.
  • 47.
  • 48.
    PRESS REPORTS Internal bulletin of AIRBUSMadrid after installation of special AGVs for wings and tails stabilizers.
  • 49.
    AGV for transportof hanks of raw brass weight: 7.000 kg AGV for transport of aluminium profiles from/to static shelving or automatic honeycomb warehouses
  • 50.
    AGV for transportof coils up to 40 tons AGV for transport of heavy load
  • 51.
    • www.dimasimma.com • www.ballottisistemi.com •info@dimasimma.com • marketing@dimasimma.com Magazzini automatici e sistemi integrati di movimentazione Automatic stores and material handling system BOLOGNA: Via dell’Industria - 40064 Ozzano E. - Bo – Italy Tel. (+39) 051.796.354 – Fax (+39) 051 .796.355 MILANO: Sede legale - Uff. comm. Italia e Servizio assistenza Via Bernardino Verro, 90 – 20141 Milano - Italy Tel. (+39) 02.5730.0306 – Fax (+39) 02.4210.8596 e-mail: info@dimasimma.com – web www.dimasimma.com