Clinker Cooler Thermal Efficiency Optimization

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Emad Sabri

Function of clinker cooler,its efficiency and factors affecting efficiency

Engineering

From
Clinker
Cooler
Clinker
Temp.
1400oC
Reduces
To 100 .. 200oC

Cooler Thermal Efficiency:
* 100
h = A - B
A
Notation:
A = Heat content of clinker leaving the kiln
B = Heat losses of clinker cooler
B consists of =
Heat loss in cooler exit air
Heat loss in clinker leaving cooler
a =
Heat loss by radiation
b =
c =

Items influence the efficiency
The clinker must be brought in an intensive contact
with the cooling air
The quantity of available cooling air affects the
efficiency
The efficiency is not only determined by the machine
itself, but also by the amount of cooling air.
The granulometry of the clinker affects the cooling
efficiency

Rough guideline for the Heat Balance
Heat input by clinker 1200oC 100%
Heat output
By secondary air 750oC 68%
By shell losses 22%
By clinker outlet 170oC 10%

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Clinker Cooler Thermal Efficiency Optimization

2. From Clinker Cooler Clinker Temp. 1400oC Reduces To 100 .. 200oC

3. Cooler Thermal Efficiency: * 100 h = A - B A Notation: A = Heat content of clinker leaving the kiln B = Heat losses of clinker cooler B consists of = Heat loss in cooler exit air Heat loss in clinker leaving cooler a = Heat loss by radiation b = c =

4. Items influence the efficiency The clinker must be brought in an intensive contact with the cooling air The quantity of available cooling air affects the efficiency The efficiency is not only determined by the machine itself, but also by the amount of cooling air. The granulometry of the clinker affects the cooling efficiency

5. Rough guideline for the Heat Balance Heat input by clinker 1200oC 100% Heat output By secondary air 750oC 68% By shell losses 22% By clinker outlet 170oC 10%

6. Rough guideline for the Heat Balance Heat input by clinker 1200oC 100% Heat output By secondary air 750oC 68% By shell losses 22% By clinker outlet 170oC 10%

Clinker Cooler Thermal Efficiency Optimization

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