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From
Clinker
Cooler
Clinker
Temp.
1400oC
Reduces
100 .. 200oC
To
Cooler Thermal Efficiency:
A
 =
A - B
*100
Heat content of clinker leaving the kiln
Heat losses of clinker cooler
Notation:
A =
B =
B consists of =
Heat loss in cooler exit air
Heat loss in clinker leaving cooler
Heat loss by radiation
a =
b =
c =
Items influence the efficiency
The clinker must be brought in an intensive contact
with the cooling air
The quantity of available cooling air affects the
efficiency
The efficiency is not only determined by the machine
itself, but also by the amount of cooling air.
The granulometry of the clinker affects the cooling
efficiency
Rough guideline for the Heat Balance
100%
Heat input by clinker 1200oC
Heat output
By secondary air
By shell losses
By clinker outlet
750oC 68%
22%
170oC 10%
Rough guideline for the Heat Balance
100%
Heat input by clinker 1200oC
Heat output
By secondary air
By shell losses
By clinker outlet
750oC 68%
22%
170oC 10%

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Cement clinker coolers perf & efficiency.pptx

  • 1.
  • 3. Cooler Thermal Efficiency: A  = A - B *100 Heat content of clinker leaving the kiln Heat losses of clinker cooler Notation: A = B = B consists of = Heat loss in cooler exit air Heat loss in clinker leaving cooler Heat loss by radiation a = b = c =
  • 4. Items influence the efficiency The clinker must be brought in an intensive contact with the cooling air The quantity of available cooling air affects the efficiency The efficiency is not only determined by the machine itself, but also by the amount of cooling air. The granulometry of the clinker affects the cooling efficiency
  • 5. Rough guideline for the Heat Balance 100% Heat input by clinker 1200oC Heat output By secondary air By shell losses By clinker outlet 750oC 68% 22% 170oC 10%
  • 6. Rough guideline for the Heat Balance 100% Heat input by clinker 1200oC Heat output By secondary air By shell losses By clinker outlet 750oC 68% 22% 170oC 10%