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CURRICULAM VITAE
YOGESH KUMAR TRIPATHI
Maratha Ambuja Cement,
P.O. – Upparwahi
Dist.-Chandrapur(Maharastra)442908
Mob.- 09049986506
Email ID: yktripathi@yahoo.com
OBJECTIVE
To work in a good company that provides me proper ambience to sharpen my skills,
shapes my values, stretch my limits and widen my horizons. Job satisfaction is the
ultimate aim.
PROFESSIONAL /EDUCATIONAL QUALIFICATION
Qualification Discipline Percentage Institution Passing
year
AMIE
(AM10
0070-8)
(Equivalent
to BE)
Chemical
Engineering
62.2% Institution of
Engineers
(INDIA), Kolkata
2006
Diploma
Engineering
(3.5 years)
Cement
Technology
67% Govt. Polytechnic,
Satna(M.P)
2000
B.Sc Science 62% Awdesh Pratap Singh
University,Rewa
(M.P)
2003
Charted
Engineer
Chemical
Engineering
Institution of
Engineers
(INDIA), Kolkata
2012
PGDIM Management IGNOU 2013
INDUSTRIAL TRAINING
 15 Days training in ChitrakootCement Works Ltd. Satna (MP)
 15 Days training in DhraveIndustrialCo. Ltd
 2 Months training n Sonadih Cement Works (TISCO), Raipur
(Now it is LafargeCement)
 4 Months Training in Cement Unit Raibareli (UP)
(Birla Co. Ltd.)
COMPUTER SKILLS
Operating System: M S Office etc.
AWARDS &ACHIVEMENTS
 Qualified exam of Rural Brilliant Scholarship Scheme.
 Firstrank in block in High School Certificate Examination
PROFESSION
Company Profile:
 JK Lakshmi Cement Limited, one of the 3000 crore assets of J.K.Group
of companies. It is currently producing 43 & 53 Grade and PPC using
Ultra Morden Techniques. Its currently annual turn over is Rs.1000
crores & having present production capacity of 3.5 MTPA, presently it
is in its expansion phases & will be having own power plant in near
future. One of the leaders in Clinker & Cement Export in Western part
of Asia. An ISO 9001, ISO 14001 & OHSAS 18001 affiliated certified
company.
 JP group is engaged in multidisciplinary business activities like cement,
hotel, colleges ,real state,hydropower thermal power etc. This group
is a emerging group of india.
 Maratha Ambuja Cement Ltd is a subsidiary of MNC Cement Giant
Holcim. Holcim World operates in 70 countries. Holcim is the No. 1
cement manufacturing company in the world. Now it has completed
100 years of set up of prestigious group (1912 to 2012)
EXPERIENCE
 Worked as a Sr. ENGINEER (PROCESS) in production Department (Kiln/
process) from 13 April 2006 to 22 February 2011 in J.K.Lakshmi Cement
Ltd., Sirohi(Rajasthan).
 Worked as a Sr. ENGINEER(process) in production department
(Kiln/Process) from 03 March 2011 to 9 june 2012 in J.P. Super Cement ,
Sonbhadra(U.P.)
 Presently working as a Assistant Manager in Cement kiln Co- processing
of Production department in Maratha Ambuja Cement, Chandrapur
(Maharastra).
JOB EXPERIANCE
 Operation, Maintenance and Optimisation of Kiln, Raw mill and Cement Mill.
 Experience in implementationof AFR Systems in our plant.
We have successfully used AFR ( Alternative fuel resources) such as
Petroleum Coke ( A waste product of refineries), Biomass Fuel ( A waste
product of Biomass product), Fly ash of Thermal Power Plant ( A waste
product of Thermal Power Plant) in our Kiln system, and have achieved
100% success in implementation of AFR system.
 Process Measurement like Gas Flow, Oxygen Percentage, pressure and
temperature profile etc.
 Process Calculations like Heat Balance, Mass balance, Power Consumption,
Heat consumption, kiln Performance etc.
 Planning of Man power, Shutdown jobs, preventivemaintenance etc.
 I am now engaged in Refractory Installation , Quality Checking of Refractory
Installation, Inspection of Refractory Installation according to drawing,
facilitating Material.
 Precommissioning of Project
i. Making of Punch List
ii. Pre trial of equipment (No load test, Damper positioning etc.)
 CEMENT KILN CO- PROCESSING (AFR)
Sourcing, Mapping, Transportation, Safety,
Suitability, Testing, Feeding, Trial burn of AF as per guidelines of
CPCB/SPCB, CAPEX, TSR, GAV, Cost feasibility, Risk assessment etc.
ACHIEVEMENT
 Commissioning of 3500 TPD plant.
PROBLEMFACED AND THEIRSOLUTION
 PHREATER FAN DAMPERNOT OPENED FULLY
During commissioning time, We were unable to increase feed due to
low feeding of coal in main and calciner due to CO,inspite of increasing
Preheater Fan speed. Then it was checked during shutdown, it was
found that Preheater Fan damper was only open 50% in 100% set
point, so after Preheater fan damper calibration, we were able to
increase feed.
 PREHEATER FAN VIBRATION
During commissioning time,So we were founding DE vibration high, so
we thought that it is due to high speed and high temperature, so we
restricted both speed and temperature, then it was checked that,it was
due to damage of DE fan bearing. So we replaced the bearing , then we
were able to increasespeed and feed.
 PREHEATER FAN BEARING TEMPERATURE HIGH
During commissioning time, we were facing Preheater Fan bearing
temperature high, inspite of greasing the bearing. So we were unable to
increase speed of Preheater Fan. So, after installing forced oil
lubrication, wewere able to shortout this problem.
 COOLER EXHAUST TEMPERATURE HIGH
During commissioning time, it was so high that CV Fan was tripping, So
after installing fresh air damper in cooler O/L duct , proper clinker
Nodulisation with increasing flux in raw mix and replacing with high
capacity cooler fans.
 COOLER FANS LOAD
By removing last three cooler fans damper , we were able to decrease
cooler fans load by removing cooler fans damper restriction.
 In house modification for solving problem of snowman formation in
KIDS area (static grate)
 By converting plane horseshoeto inclined horseshoe.
 By moving Burner Tip forward insidekiln.
 By installing moreblaster at snow man formation point
 Raw Mix Change
By increasing Fe2O3 content( 2.3 to 2.6% ) in Raw Mix , We were able
to increase feed.
 KILN I/L MATERIAL DROPPING
This problemwas solved by increasing height of tounge plate.
 KILN I/L JAM DUETO USE OF PET COKE
This problem was shorted out by regularly cleaning Kiln Inlet twice in a
shift with useof UT pump.
 Cyclone 6 Gas temperature was increased for increasing feed from 780
to 845 degree centigrade.
 Firing PD blower speed increased from 65% to 80% for increasing
Burning zone temperature and feed.
 Hood pressure slightly negative for decreasing false air from cooler and
O/L seal.
 Refractory life of cooler was increased by keeping hood pressure slightly
negative.
 ROLL CRUSHER( CLINKER CRUSHER ) BEARING TEMPERATURE
During commissioning time , Roll crusher (clinker crusher) bearing
temperature was increased due to hot clinker and pressurisation.
This problemwas solved by installing water jacketfor roller bearing .
 Cooler Grate load, Cooler O/L temperature and clinker
temperature was controlled by replacing cooler grate cooler
fans.
 KILNTORQUECONTROL
Kiln torque was controlled by replacing Kiln main drive gear box.
 WHR (wasteheat recovery) commissioned
12 MW power plant based on WHR was commissioned. The
generation cost (net) was 0.50 rupees/kwh.
For WHR system cooler hot gas was midtapped from cooler for
steam generation in boiler. At mid point temperature of hot gas was
around 400 degree centigrade.
 Shell temperature of Burning zone was controlled by fixing a row of
shell Cooling Fans between Ist and IInd tyre.
 Water spray in Ist cyclone and water spray in cooler was removed due
to coating formation. This problem was solved by replacing with fresh
air in downcomer ductand cooler outlet duct.
 OPTIMISATION OF COOLER
This was done by maximisation of air of cooler fans of KIDS area (static
grate).
 Excess Air control in Kiln
This was done by maintaining O2 level with minimum tolerable CO level.
 PREHEATER OUTLET O2
This was done by arresting false air in cyclone inspection door and duct
expansion joint.
 SILO PD BLOWERSETTING
This was done properly for optimum extraction of raw meal with setting
of startup and stop up time of PD blower.
 Coal residue optimised below 2% for proper combustion.
 COMMISSIONING OF COAL MILL
 Chain Feeder (3 kw) between Raw Coal hopper and Weigh Feeder
was removed by making a 20 degree slope of raw coal hopper
directly to weigh feeder.
 Coal Mill (Ball Mill) Fan speed optimised.
 Flap Damper between separator and chain feeder was optimised
by putting a weight on stick of flap damper.
 Coal flushing was solved by maintaining a proper clearance
between screw and cover.
 We have substantially reduced manufacturing cost / tonne of Clinker by
successfully implementation of AFR system inKiln.
 Production increased from2500 TPD to 3500 TPD
 Commissioning of Coal Mill
 Reduced Power Consumption of Kiln Section from 22 kwh/ t Clinker to 19
kwh/tClinker.
 Reduced Thermal Energy Consumption of Kiln from750 kcal/t Clinker to 700
kcal/t Clinker.
 Reduced Power Consumption of Coal Mill from 45 kwh/t Coal to 42 kwh/t
Coal.
SEMINAR
Participated in seminar on Renewable Sources of Energy and Energy Security
organised by Rajasthan State Centre Jaipur of IEI.
PROJECT TAKEN
 Manufacturing process and Heat exchanger (Rotary Kiln) Design of Red Oxide
Paint Plant.
PERSONAL INFORMATION
Name : YogeshKumar Tripathi
Father’s Name : Sh. Ansuiya Prasad Tripathi
Date Of Birth : May 5th
, 1981
Nationality : Indian
Language : Hindi, English
Address : ChitrakootRoad,
Nai Basti, Majhgawan
Dist: Satna (MP)485331
SPORTS & HOBBIES
Cricket & Liberal Mind
REFERENCE
 Sh. S. K. Sanyal, FIE(Retired Charted Chemical Engg.)
 Sh. V.K. Bindal, FIE (Retired Professor of Mechanical Department) of NIT
Allahabad(U.P.)
I declare that the above furnished information’s are true to the best of my belief
and knowledge.
Date: place: YOGESH KUMAR TRIPATHI

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Resume yogesh

  • 1. CURRICULAM VITAE YOGESH KUMAR TRIPATHI Maratha Ambuja Cement, P.O. – Upparwahi Dist.-Chandrapur(Maharastra)442908 Mob.- 09049986506 Email ID: yktripathi@yahoo.com OBJECTIVE To work in a good company that provides me proper ambience to sharpen my skills, shapes my values, stretch my limits and widen my horizons. Job satisfaction is the ultimate aim. PROFESSIONAL /EDUCATIONAL QUALIFICATION Qualification Discipline Percentage Institution Passing year AMIE (AM10 0070-8) (Equivalent to BE) Chemical Engineering 62.2% Institution of Engineers (INDIA), Kolkata 2006 Diploma Engineering (3.5 years) Cement Technology 67% Govt. Polytechnic, Satna(M.P) 2000 B.Sc Science 62% Awdesh Pratap Singh University,Rewa (M.P) 2003 Charted Engineer Chemical Engineering Institution of Engineers (INDIA), Kolkata 2012 PGDIM Management IGNOU 2013
  • 2. INDUSTRIAL TRAINING  15 Days training in ChitrakootCement Works Ltd. Satna (MP)  15 Days training in DhraveIndustrialCo. Ltd  2 Months training n Sonadih Cement Works (TISCO), Raipur (Now it is LafargeCement)  4 Months Training in Cement Unit Raibareli (UP) (Birla Co. Ltd.) COMPUTER SKILLS Operating System: M S Office etc. AWARDS &ACHIVEMENTS  Qualified exam of Rural Brilliant Scholarship Scheme.  Firstrank in block in High School Certificate Examination PROFESSION Company Profile:  JK Lakshmi Cement Limited, one of the 3000 crore assets of J.K.Group of companies. It is currently producing 43 & 53 Grade and PPC using Ultra Morden Techniques. Its currently annual turn over is Rs.1000 crores & having present production capacity of 3.5 MTPA, presently it is in its expansion phases & will be having own power plant in near future. One of the leaders in Clinker & Cement Export in Western part of Asia. An ISO 9001, ISO 14001 & OHSAS 18001 affiliated certified company.  JP group is engaged in multidisciplinary business activities like cement, hotel, colleges ,real state,hydropower thermal power etc. This group is a emerging group of india.  Maratha Ambuja Cement Ltd is a subsidiary of MNC Cement Giant Holcim. Holcim World operates in 70 countries. Holcim is the No. 1
  • 3. cement manufacturing company in the world. Now it has completed 100 years of set up of prestigious group (1912 to 2012) EXPERIENCE  Worked as a Sr. ENGINEER (PROCESS) in production Department (Kiln/ process) from 13 April 2006 to 22 February 2011 in J.K.Lakshmi Cement Ltd., Sirohi(Rajasthan).  Worked as a Sr. ENGINEER(process) in production department (Kiln/Process) from 03 March 2011 to 9 june 2012 in J.P. Super Cement , Sonbhadra(U.P.)  Presently working as a Assistant Manager in Cement kiln Co- processing of Production department in Maratha Ambuja Cement, Chandrapur (Maharastra). JOB EXPERIANCE  Operation, Maintenance and Optimisation of Kiln, Raw mill and Cement Mill.  Experience in implementationof AFR Systems in our plant. We have successfully used AFR ( Alternative fuel resources) such as Petroleum Coke ( A waste product of refineries), Biomass Fuel ( A waste product of Biomass product), Fly ash of Thermal Power Plant ( A waste product of Thermal Power Plant) in our Kiln system, and have achieved 100% success in implementation of AFR system.  Process Measurement like Gas Flow, Oxygen Percentage, pressure and temperature profile etc.  Process Calculations like Heat Balance, Mass balance, Power Consumption, Heat consumption, kiln Performance etc.  Planning of Man power, Shutdown jobs, preventivemaintenance etc.  I am now engaged in Refractory Installation , Quality Checking of Refractory Installation, Inspection of Refractory Installation according to drawing, facilitating Material.
  • 4.  Precommissioning of Project i. Making of Punch List ii. Pre trial of equipment (No load test, Damper positioning etc.)  CEMENT KILN CO- PROCESSING (AFR) Sourcing, Mapping, Transportation, Safety, Suitability, Testing, Feeding, Trial burn of AF as per guidelines of CPCB/SPCB, CAPEX, TSR, GAV, Cost feasibility, Risk assessment etc. ACHIEVEMENT  Commissioning of 3500 TPD plant. PROBLEMFACED AND THEIRSOLUTION  PHREATER FAN DAMPERNOT OPENED FULLY During commissioning time, We were unable to increase feed due to low feeding of coal in main and calciner due to CO,inspite of increasing Preheater Fan speed. Then it was checked during shutdown, it was found that Preheater Fan damper was only open 50% in 100% set point, so after Preheater fan damper calibration, we were able to increase feed.  PREHEATER FAN VIBRATION During commissioning time,So we were founding DE vibration high, so we thought that it is due to high speed and high temperature, so we restricted both speed and temperature, then it was checked that,it was due to damage of DE fan bearing. So we replaced the bearing , then we were able to increasespeed and feed.  PREHEATER FAN BEARING TEMPERATURE HIGH During commissioning time, we were facing Preheater Fan bearing temperature high, inspite of greasing the bearing. So we were unable to increase speed of Preheater Fan. So, after installing forced oil lubrication, wewere able to shortout this problem.  COOLER EXHAUST TEMPERATURE HIGH During commissioning time, it was so high that CV Fan was tripping, So after installing fresh air damper in cooler O/L duct , proper clinker Nodulisation with increasing flux in raw mix and replacing with high capacity cooler fans.
  • 5.  COOLER FANS LOAD By removing last three cooler fans damper , we were able to decrease cooler fans load by removing cooler fans damper restriction.  In house modification for solving problem of snowman formation in KIDS area (static grate)  By converting plane horseshoeto inclined horseshoe.  By moving Burner Tip forward insidekiln.  By installing moreblaster at snow man formation point  Raw Mix Change By increasing Fe2O3 content( 2.3 to 2.6% ) in Raw Mix , We were able to increase feed.  KILN I/L MATERIAL DROPPING This problemwas solved by increasing height of tounge plate.  KILN I/L JAM DUETO USE OF PET COKE This problem was shorted out by regularly cleaning Kiln Inlet twice in a shift with useof UT pump.  Cyclone 6 Gas temperature was increased for increasing feed from 780 to 845 degree centigrade.  Firing PD blower speed increased from 65% to 80% for increasing Burning zone temperature and feed.  Hood pressure slightly negative for decreasing false air from cooler and O/L seal.  Refractory life of cooler was increased by keeping hood pressure slightly negative.  ROLL CRUSHER( CLINKER CRUSHER ) BEARING TEMPERATURE During commissioning time , Roll crusher (clinker crusher) bearing temperature was increased due to hot clinker and pressurisation. This problemwas solved by installing water jacketfor roller bearing .  Cooler Grate load, Cooler O/L temperature and clinker temperature was controlled by replacing cooler grate cooler fans.  KILNTORQUECONTROL Kiln torque was controlled by replacing Kiln main drive gear box.  WHR (wasteheat recovery) commissioned 12 MW power plant based on WHR was commissioned. The generation cost (net) was 0.50 rupees/kwh.
  • 6. For WHR system cooler hot gas was midtapped from cooler for steam generation in boiler. At mid point temperature of hot gas was around 400 degree centigrade.  Shell temperature of Burning zone was controlled by fixing a row of shell Cooling Fans between Ist and IInd tyre.  Water spray in Ist cyclone and water spray in cooler was removed due to coating formation. This problem was solved by replacing with fresh air in downcomer ductand cooler outlet duct.  OPTIMISATION OF COOLER This was done by maximisation of air of cooler fans of KIDS area (static grate).  Excess Air control in Kiln This was done by maintaining O2 level with minimum tolerable CO level.  PREHEATER OUTLET O2 This was done by arresting false air in cyclone inspection door and duct expansion joint.  SILO PD BLOWERSETTING This was done properly for optimum extraction of raw meal with setting of startup and stop up time of PD blower.  Coal residue optimised below 2% for proper combustion.  COMMISSIONING OF COAL MILL  Chain Feeder (3 kw) between Raw Coal hopper and Weigh Feeder was removed by making a 20 degree slope of raw coal hopper directly to weigh feeder.  Coal Mill (Ball Mill) Fan speed optimised.  Flap Damper between separator and chain feeder was optimised by putting a weight on stick of flap damper.  Coal flushing was solved by maintaining a proper clearance between screw and cover.  We have substantially reduced manufacturing cost / tonne of Clinker by successfully implementation of AFR system inKiln.  Production increased from2500 TPD to 3500 TPD  Commissioning of Coal Mill  Reduced Power Consumption of Kiln Section from 22 kwh/ t Clinker to 19 kwh/tClinker.  Reduced Thermal Energy Consumption of Kiln from750 kcal/t Clinker to 700 kcal/t Clinker.
  • 7.  Reduced Power Consumption of Coal Mill from 45 kwh/t Coal to 42 kwh/t Coal. SEMINAR Participated in seminar on Renewable Sources of Energy and Energy Security organised by Rajasthan State Centre Jaipur of IEI. PROJECT TAKEN  Manufacturing process and Heat exchanger (Rotary Kiln) Design of Red Oxide Paint Plant. PERSONAL INFORMATION Name : YogeshKumar Tripathi Father’s Name : Sh. Ansuiya Prasad Tripathi Date Of Birth : May 5th , 1981 Nationality : Indian Language : Hindi, English Address : ChitrakootRoad, Nai Basti, Majhgawan Dist: Satna (MP)485331 SPORTS & HOBBIES Cricket & Liberal Mind REFERENCE  Sh. S. K. Sanyal, FIE(Retired Charted Chemical Engg.)  Sh. V.K. Bindal, FIE (Retired Professor of Mechanical Department) of NIT Allahabad(U.P.)
  • 8. I declare that the above furnished information’s are true to the best of my belief and knowledge. Date: place: YOGESH KUMAR TRIPATHI