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Chemical Industry
Mr Aphane
Grade 12
Terminology & definitions
• Organic fertilisers – natural fertilisers derived from plants and animal
remains, e.g., compost.
• Inorganic fertilisers – artificial fertilisers manufactured through
chemical processes e.g., ammonium sulphate.
• Primary nutrients – Nitrogen (N), Phosphorus (P) and Potassium (K).
• Secondary nutrients – Calcium (Ca), Magnesium (Mg) and Sulphur (S)
• Eutrophication – rapid blooming of aquatic plants resulting in the
depletion of oxygen in the water, leading to the death of aquatic
animals.
X-planation of key concepts and terminologies
Plants cannot absorb nitrogen, phosphorus and potassium as pure
substances from the atmosphere and the ground. These primary
nutrients are absorbed by plants as nitrates, phosphates and
potassium containing compounds such as potassium nitrate
respectively.
Secondary nutrients (calcium, magnesium and sulphur) are also
absorbed as compounds such as calcium sulphate, magnesium
sulphate, etc.
Nitric acid, sulphuric acid and phosphoric acid are essential in
manufacturing fertilisers. These acids react with ammonia to produce
various types of fertilisers.
Haber process
Produce ammonia in large quantities.
Nitrogen is extracted from the air through fractional distillation and
allowed to react with hydrogen gas to produce ammonia as follows:
N2(g) + 3H2(g) 2NH3(g); ∆H = - 92 kJ.
The reaction is exothermic and reversible and, therefore, reaches
equilibrium at some point.
Ostwald process
 Produce nitric acid in large quantities.
The process involves three stages as follows:
Stage 1: Ammonia reacts with oxygen to produce nitric oxide (NO).
4NH3(g) + 5O2(g) 4NO(g) + 6H2O(g)
Stage 2: Nitric oxide reacts with oxygen to produce Nitrogen dioxide (NO2)
2NO(g) + O2(g) 2NO2(g)
Stage 3: Nitrogen dioxide dissolves in water to produce nitric acid and nitric oxide.
3NO2(g) + H2O(ℓ 2HNO3(aq) + NO(g)
Notice that nitric oxide (NO) is also produced in stage three to continue the process
in stage 2. Also notice that all reactions outlined above are reversible reactions and,
therefore, reach equilibrium at some point. It is, therefore, necessary for industry to
conduct these processes under conducive conditions as explained by Le Chartelier’s
principle, to ensure good yields of the products.
Contact process
Produce sulphuric acid in large quantities.
Three stages are followed when sulphuric acid is produced.
Stage 1: Sulphur burns in oxygen to produce sulphur dioxide gas.
S(s) + O2(g) SO2(g)
Stage 2: Sulphur dioxide reacts with oxygen to produce sulphur trioxide.
2SO2(g) + O2(g) 2SO3(g)
Stage 3: Sulphur reacts with concentrated sulphuric acid to produce oleum.
SO3(g) + H2SO4(aq) H2S2O7(ℓ)
Oleum then reacts with water to produce concentrated sulphuric acid as
follows:
H2S2O7(ℓ) + H2O(ℓ) 2H2SO4(aq)
Fertiliser production
1. Ammonium nitrate is produced as follows:
NH3 + HNO3 → NH4NO3
2. Ammonium phosphates are produced as follows:
2NH3 + H3PO4 → (NH4)2HPO4 (ammonium biphosphate)
3NH3 + H3PO4 → (NH4)3PO4 (ammonium phosphate)
3. For production of potassium containing fertilisers, the following
chemical reaction may be used:
KCℓ + HNO3 → KNO3 + HCℓ
environmental impact
Eutrophication is the rapid blooming of aquatic plants such as algae.
This results in the depletion of oxygen in the water causing aquatic
animals such as fish to die.
Nitrate rich water taken, in by animals and humans, reduces the
oxygen-carrying capacity of the blood.
Activity 1
Activity 2
Cont…

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Chemical_Industry.pptx

  • 2. Terminology & definitions • Organic fertilisers – natural fertilisers derived from plants and animal remains, e.g., compost. • Inorganic fertilisers – artificial fertilisers manufactured through chemical processes e.g., ammonium sulphate. • Primary nutrients – Nitrogen (N), Phosphorus (P) and Potassium (K). • Secondary nutrients – Calcium (Ca), Magnesium (Mg) and Sulphur (S) • Eutrophication – rapid blooming of aquatic plants resulting in the depletion of oxygen in the water, leading to the death of aquatic animals.
  • 3. X-planation of key concepts and terminologies Plants cannot absorb nitrogen, phosphorus and potassium as pure substances from the atmosphere and the ground. These primary nutrients are absorbed by plants as nitrates, phosphates and potassium containing compounds such as potassium nitrate respectively. Secondary nutrients (calcium, magnesium and sulphur) are also absorbed as compounds such as calcium sulphate, magnesium sulphate, etc. Nitric acid, sulphuric acid and phosphoric acid are essential in manufacturing fertilisers. These acids react with ammonia to produce various types of fertilisers.
  • 4. Haber process Produce ammonia in large quantities. Nitrogen is extracted from the air through fractional distillation and allowed to react with hydrogen gas to produce ammonia as follows: N2(g) + 3H2(g) 2NH3(g); ∆H = - 92 kJ. The reaction is exothermic and reversible and, therefore, reaches equilibrium at some point.
  • 5. Ostwald process  Produce nitric acid in large quantities. The process involves three stages as follows: Stage 1: Ammonia reacts with oxygen to produce nitric oxide (NO). 4NH3(g) + 5O2(g) 4NO(g) + 6H2O(g) Stage 2: Nitric oxide reacts with oxygen to produce Nitrogen dioxide (NO2) 2NO(g) + O2(g) 2NO2(g) Stage 3: Nitrogen dioxide dissolves in water to produce nitric acid and nitric oxide. 3NO2(g) + H2O(ℓ 2HNO3(aq) + NO(g) Notice that nitric oxide (NO) is also produced in stage three to continue the process in stage 2. Also notice that all reactions outlined above are reversible reactions and, therefore, reach equilibrium at some point. It is, therefore, necessary for industry to conduct these processes under conducive conditions as explained by Le Chartelier’s principle, to ensure good yields of the products.
  • 6. Contact process Produce sulphuric acid in large quantities. Three stages are followed when sulphuric acid is produced. Stage 1: Sulphur burns in oxygen to produce sulphur dioxide gas. S(s) + O2(g) SO2(g) Stage 2: Sulphur dioxide reacts with oxygen to produce sulphur trioxide. 2SO2(g) + O2(g) 2SO3(g) Stage 3: Sulphur reacts with concentrated sulphuric acid to produce oleum. SO3(g) + H2SO4(aq) H2S2O7(ℓ) Oleum then reacts with water to produce concentrated sulphuric acid as follows: H2S2O7(ℓ) + H2O(ℓ) 2H2SO4(aq)
  • 7. Fertiliser production 1. Ammonium nitrate is produced as follows: NH3 + HNO3 → NH4NO3 2. Ammonium phosphates are produced as follows: 2NH3 + H3PO4 → (NH4)2HPO4 (ammonium biphosphate) 3NH3 + H3PO4 → (NH4)3PO4 (ammonium phosphate) 3. For production of potassium containing fertilisers, the following chemical reaction may be used: KCℓ + HNO3 → KNO3 + HCℓ
  • 8. environmental impact Eutrophication is the rapid blooming of aquatic plants such as algae. This results in the depletion of oxygen in the water causing aquatic animals such as fish to die. Nitrate rich water taken, in by animals and humans, reduces the oxygen-carrying capacity of the blood.