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CH.1.
FUNDAMENTALS AND TYPES OF
MECHANISMS
By Pooja Katkar
Lecturer
(Pimpri Chinchwad Polytechnic,Pune)
Theory Of Machines
• Branch of Engineering Science which deals
with study of relative motion between various
parts of a machine
2By Pooja Katkar
Divisions of Mechanics
Mechanics
Deals with study of
motions
Dynamics
Deals with systems
which change with
time
Kinetics
Deals with Motion
and Time
Kinematics
Deals with Motion,
Time and Forces.
Statics
Deals with systems
which don’t change
with time
3By Pooja Katkar
Statics Kinematics Kinetics
STRUCTURE MECHANISM MACHINE
• Machine – device to transfer or transform energy to
do useful work.
• Mechanism – device to transfer or transform given
input motion to specified output motion
• Structure – a single body with no motion /
combination of bodies with no relative motion
4By Pooja Katkar
5By Pooja Katkar
6By Pooja Katkar
Components of Mechanisms
• Link / element
• Kinematic pairs / joints
• Kinematic chain
7By Pooja Katkar
8By Pooja Katkar
LINK
• Part of machine which moves relative to other part
• Rigid Body Flexible Body Liquid
9By Pooja Katkar
KINEMATIC PAIR
• Combination of two links kept in permanent contact
with each other
• relative motion(s) between them is constrained or
unconstrained
10By Pooja Katkar
11By Pooja Katkar
BASED ON THE RELATIVE MOTION
• Sliding pair
• Rolling pair
• Turning pair
• Screw pair
• Spherical pair
12By Pooja Katkar
Classification of Pairs
• BASED ON NATURE OF CONTACT BETWEEN LINKS:
1. Lower Pairs -- Surface Contact
2. Higher Pairs – Point or Line Contact
13By Pooja Katkar
BASED ON HOW THE CONTACT IS MAINTAINED:
1. Self / Form Closed Pairs – Shape/Form of the links
maintain the contact. No external force.
2. Force Closed Pairs – External forces like gravitational force,
spring force etc., required to maintain the contact.
14By Pooja Katkar
Kinematic Chain
Assembly of links and pairs to produce required
/ specified output motion(s) for given input
motion(s)
15By Pooja Katkar
Mechanism
A kinematic chain with one fixed / stationary
link.
16By Pooja Katkar
Mechanism
• Driver :
Part of mechanism which
moves initially w.r.t. frame
/fixed link
• Follower :
Part of mechanism to which
motion is transmitted
17
Kinematic
chain
One link
fixed
Mechanism
By Pooja Katkar
• 2
18By Pooja Katkar
Kinematic Inversions
• Process of obtaining different mechanisms from the
same kinematic chain, by fixing different links in turn,
is known as kinematic inversion.
• Inversion of the kinematic chain depends upon which
link is fixed.
19By Pooja Katkar
Types of Kinematic Chains
• Kinematics with 4 lower pairs are in
consideration & all pairs are sliding or
turning pair
1. Four Bar Chain /Quadric Cycle Chain
2. Single Slider Crank
3. Double Slider Chain
20By Pooja Katkar
Grashoff’s Law
• Lengths of links: Longest link - l
Shortest link - s
Intermediate links – p, q
• Atleast one link will have full rotation if
• l + s ≤ p + q
21By Pooja Katkar
Important Kinematic Chains
 consist of four lower pairs
 All pairs are sliding pair or a turning pair.
 kinematic chains important from the subject point
of view :
1. Four bar chain or quadric cyclic chain
2. Single slider crank chain
3. Double slider crank chain
22By Pooja Katkar
Four Bar Chain /Quadric Cycle Chain
•crank or driver - the shortest
link makes a complete
revolution relative to the other
three links
•lever or rocker or follower -
makes a partial rotation or
oscillates
•connecting rod or coupler -
connects the crank and lever
•Frame - fixed link
23
In each inversion , the shortest link s is adjacent to the longest link l
By Pooja Katkar
INVERSIONS OF Four Bar Chain
• drag-link mechanism -fixing the shortest link s as the
frame,both links adjacent to s can rotate continously, and
both are properly described as cranks: the shortest used as
the input
• crank-rocker mechanism - shortest links is adjacent to the
fixed link Link s, the crank, since it is able to rotate
continously , and link p, which can only oscilate between
limits, is the rocker.
• double-rocker mechanism - fixing the link opposite to s
,although link s is able to make a complete revolution ,
neither link adjacent to the frame can do so; both must
oscilate between limits and are therefore rockers.
• parallelogram or change-point or crossover-position
mechanism - s=p and l=q
24By Pooja Katkar
25By Pooja Katkar
FBC-Inversion 1-(Crank Rocker) BEAM
ENGINE
26By Pooja Katkar
FBC-Inversion 1-(Crank Rocker) BEAM
ENGINE
• purpose of this mechanism is
to convert rotary motion into
reciprocating motion.
• crank rotates about fixed
centre A
• lever = CDE ; oscillates about
fixed centre D
• end E of is connected to a
piston rod
• Piston rod reciprocates due
to the rotation of the crank.
27By Pooja Katkar
FBC-Inversion 2- (Double Lever
Mechanism) PANTOGRAPH
28By Pooja Katkar
29By Pooja Katkar
Pantographs
• bends to allow a user to
draw an image while
simultaneously drawing two
or more copies of it.
• can also make smaller or
larger copies of an
• used is electric traction
railway applications for
taking power from
overhead HT wires. riginal
drawing.
30By Pooja Katkar
FBC-Inversion 3-(Double crank
mechanism) Coupling rod of a
locomotive/Locomotive Coupler
Locomotive Coupler
• AD =BC - cranks
• link CD acts as a coupling
rod and the link AB is fixed
• used for transmitting rotary
motion from one wheel to
the other wheel.
31By Pooja Katkar
32By Pooja Katkar
2. Single slider crank chain
Found in reciprocating steam engine
mechanism
• modification
of the basic
four bar chain
• mechanism
converts
rotary motion
into
reciprocating
motion and
vice versa.
33By Pooja Katkar
2. Single slider crank chain
• consist of one sliding pair and three turning pairs.
• link 1 =frame of the engine, (fixed)
• link 2 = the crank
• link 3 =connecting rod
• link 4 =cross-head.
• As the crank rotates, the cross-head reciprocates in
the guides and thus the piston reciprocates in the
cylinder.
• How Slider Crank Mechanism Works.mp4
34By Pooja Katkar
SSC-Inversion 1 – Pendulum Pump/Bull
engine
• link 4 = fixed (i.e.cylinder
sliding pair)
• link 2 =the crank
• link 3 = connecting rod
oscillates about a pin pivoted
A
• Link 1 fixed with link 4 at A and
the piston attached to the
piston rod (link 1)
• Piston rod reciprocates
• The duplex pump which is
used to supply feed water to
boilers have two pistons
attached to link 1
35By Pooja Katkar
SSC-Inversion 1 – Pendulum Pump
• PENDULUM_PUMP_OR
_BULL_ENGINE_avi.mp
4
• handpump.webm
36By Pooja Katkar
SSC-Inversion 2- Rotary I.C.Engine
• consists of seven cylinders in
one plane
• all revolves about fixed centre
D,
• crank (link 2) is fixed
• connecting rod (link 4) rotates
• the piston (link 3) reciprocates
inside the cylinders forming
link 1.
• Gnome engine
37By Pooja Katkar
38By Pooja Katkar
SSC-Inversion 3 – Oscillating Cylinder
Engine
• converts reciprocating motion
into rotary motion.
• the link 3 forming the turning
pair is fixed
• The link 3 = connecting rod of
a reciprocating steam engine
mechanism.
• crank (link 2) rotates
• piston attached to piston rod
(link 1) reciprocates
• cylinder (link 4) oscillates
about a pin pivoted to the
fixed link at A.
39By Pooja Katkar
40By Pooja Katkar
SSC-Inversion 4 – Whithworth Quick
Return Mechanism
• used in shaping and slotting machines
• link CD (link 2) forming the turning pair is fixed
• link 2 corresponds to a crank in a reciprocating steam
engine
• driving crank CA (link 3) rotates at a uniform angular speed.
• The slider (link 4) attached to the crank pin at A slides along
the slotted bar PA (link 1) which oscillates at a pivoted point
D.
• The connecting rod PR carries the ram at R to which a
cutting tool is fixed.
• The motion of the tool is constrained along the line RD
produced, i.e. along a line passing through D and
perpendicular to CD.
41By Pooja Katkar
withworth quick return.webm
42By Pooja Katkar
SSC-Inversion 5 – Quick Return
Mechanism of Shaper
• shaping machines, slotting machines and in
rotary internal combustion engines
• AC (i.e. link 3) = turning pair is fixed
• Link 3 = connecting rod of a reciprocating
steam engine.
• CB = driving crank revolves with uniform
angular speed about the fixed centre C.
• A sliding block attached to the crank pin at B
slides along the slotted bar AP and thus
causes AP to oscillate about the pivoted point
A.
• A short link PR transmits the motion from AP
to the ram which carries the tool and
reciprocates along the line of stroke R1R2.
• The line of stroke of the ram (i.e. R1R2) is
perpendicular to AC produced.
• videos & imagesshaper machine.gif
• videos & imagesshaper4a.gif
43By Pooja Katkar
3.Double Slider Chain
• consists of two turning pairs and two sliding
pairs
• link 2 and link 1 form one turning pair and link
2 and 3 form the second turning pair.
• The link 3 and 4 form one sliding pair and link
1 and link 4 form the second sliding pair.
44By Pooja Katkar
DSC Inversion 1 - Scotch Yoke
Mechanism
• either the link 1 or link 3 is
fixed
• fixed link 1 guides the frame.
• the link 2 (=crank) rotates
about B as centre,
• the link 4 (=frame)
reciprocates.
• APPLICATION : used for
converting rotary motion into
a reciprocating motion
videos & imagesScotch-Yoke.gif
45By Pooja Katkar
DSC Inversion 2 – Elliptical Trammel
• slotted plate (link 4)
• The fixed plate has two straight
grooves cut in it, at right angles to
each other.
• link 1 and link 3 = sliders and form
sliding pairs with link 4.
• link AB (link 2) is a bar which forms
turning pairs with links 1 and 3.
• When the links 1 and 3 slide along
their respective grooves, any point
on the link 2 such as P traces out an
ellipse on the surface of link 4, as
shown in Fig.
• A little consideration will show that
AP and BP are the semi-major axis
and semi-minor axis of the ellipse
respectively.
• Application :instrument used for
drawing ellipses.
videos & imageselliptical
trammel.gif
46By Pooja Katkar
DSC Inversion 3 – Oldham’s Coupling
videos & imagesOldham_coupler_animated_small.gif
videos & imagesoldham-coupling-animation.gif
videos & imagesOLDHAMS COUPLING.gif
47By Pooja Katkar
48
•The shafts are coupled in such a way that if one shaft rotates, the other shaft
also rotates at the same speed.
•This inversion is obtained by fixing the link 2
•The shafts to be connected have two flanges (link 1 and link 3) rigidly
fastened at their ends by forging.
•The link 1 and link 3 form turning pairs with link 2.
•These flanges have diametrical slots cut in their inner faces
•The intermediate piece (link 4) which is a circular disc, have two tongues (i.e.
diametrical projections) T1 and T2 on each face at right angles to each other
•The tongues on the link 4 closely fit into the slots in the two flanges (link 1
and link 3).
• The link 4 can slide or reciprocate in the slots in the flanges.
•APPLICATION : used for connecting two parallel shafts whose axes are at a
small distance apart.
By Pooja Katkar
References
• Theory of Machines by Khurmi-Gupta
• Theory of Machines by S.S.Ratan
• Google images
49By Pooja Katkar

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Ch 1 fundamentals and types of mechanisms

  • 1. CH.1. FUNDAMENTALS AND TYPES OF MECHANISMS By Pooja Katkar Lecturer (Pimpri Chinchwad Polytechnic,Pune)
  • 2. Theory Of Machines • Branch of Engineering Science which deals with study of relative motion between various parts of a machine 2By Pooja Katkar
  • 3. Divisions of Mechanics Mechanics Deals with study of motions Dynamics Deals with systems which change with time Kinetics Deals with Motion and Time Kinematics Deals with Motion, Time and Forces. Statics Deals with systems which don’t change with time 3By Pooja Katkar
  • 4. Statics Kinematics Kinetics STRUCTURE MECHANISM MACHINE • Machine – device to transfer or transform energy to do useful work. • Mechanism – device to transfer or transform given input motion to specified output motion • Structure – a single body with no motion / combination of bodies with no relative motion 4By Pooja Katkar
  • 7. Components of Mechanisms • Link / element • Kinematic pairs / joints • Kinematic chain 7By Pooja Katkar
  • 9. LINK • Part of machine which moves relative to other part • Rigid Body Flexible Body Liquid 9By Pooja Katkar
  • 10. KINEMATIC PAIR • Combination of two links kept in permanent contact with each other • relative motion(s) between them is constrained or unconstrained 10By Pooja Katkar
  • 12. BASED ON THE RELATIVE MOTION • Sliding pair • Rolling pair • Turning pair • Screw pair • Spherical pair 12By Pooja Katkar
  • 13. Classification of Pairs • BASED ON NATURE OF CONTACT BETWEEN LINKS: 1. Lower Pairs -- Surface Contact 2. Higher Pairs – Point or Line Contact 13By Pooja Katkar
  • 14. BASED ON HOW THE CONTACT IS MAINTAINED: 1. Self / Form Closed Pairs – Shape/Form of the links maintain the contact. No external force. 2. Force Closed Pairs – External forces like gravitational force, spring force etc., required to maintain the contact. 14By Pooja Katkar
  • 15. Kinematic Chain Assembly of links and pairs to produce required / specified output motion(s) for given input motion(s) 15By Pooja Katkar
  • 16. Mechanism A kinematic chain with one fixed / stationary link. 16By Pooja Katkar
  • 17. Mechanism • Driver : Part of mechanism which moves initially w.r.t. frame /fixed link • Follower : Part of mechanism to which motion is transmitted 17 Kinematic chain One link fixed Mechanism By Pooja Katkar
  • 19. Kinematic Inversions • Process of obtaining different mechanisms from the same kinematic chain, by fixing different links in turn, is known as kinematic inversion. • Inversion of the kinematic chain depends upon which link is fixed. 19By Pooja Katkar
  • 20. Types of Kinematic Chains • Kinematics with 4 lower pairs are in consideration & all pairs are sliding or turning pair 1. Four Bar Chain /Quadric Cycle Chain 2. Single Slider Crank 3. Double Slider Chain 20By Pooja Katkar
  • 21. Grashoff’s Law • Lengths of links: Longest link - l Shortest link - s Intermediate links – p, q • Atleast one link will have full rotation if • l + s ≤ p + q 21By Pooja Katkar
  • 22. Important Kinematic Chains  consist of four lower pairs  All pairs are sliding pair or a turning pair.  kinematic chains important from the subject point of view : 1. Four bar chain or quadric cyclic chain 2. Single slider crank chain 3. Double slider crank chain 22By Pooja Katkar
  • 23. Four Bar Chain /Quadric Cycle Chain •crank or driver - the shortest link makes a complete revolution relative to the other three links •lever or rocker or follower - makes a partial rotation or oscillates •connecting rod or coupler - connects the crank and lever •Frame - fixed link 23 In each inversion , the shortest link s is adjacent to the longest link l By Pooja Katkar
  • 24. INVERSIONS OF Four Bar Chain • drag-link mechanism -fixing the shortest link s as the frame,both links adjacent to s can rotate continously, and both are properly described as cranks: the shortest used as the input • crank-rocker mechanism - shortest links is adjacent to the fixed link Link s, the crank, since it is able to rotate continously , and link p, which can only oscilate between limits, is the rocker. • double-rocker mechanism - fixing the link opposite to s ,although link s is able to make a complete revolution , neither link adjacent to the frame can do so; both must oscilate between limits and are therefore rockers. • parallelogram or change-point or crossover-position mechanism - s=p and l=q 24By Pooja Katkar
  • 26. FBC-Inversion 1-(Crank Rocker) BEAM ENGINE 26By Pooja Katkar
  • 27. FBC-Inversion 1-(Crank Rocker) BEAM ENGINE • purpose of this mechanism is to convert rotary motion into reciprocating motion. • crank rotates about fixed centre A • lever = CDE ; oscillates about fixed centre D • end E of is connected to a piston rod • Piston rod reciprocates due to the rotation of the crank. 27By Pooja Katkar
  • 28. FBC-Inversion 2- (Double Lever Mechanism) PANTOGRAPH 28By Pooja Katkar
  • 30. Pantographs • bends to allow a user to draw an image while simultaneously drawing two or more copies of it. • can also make smaller or larger copies of an • used is electric traction railway applications for taking power from overhead HT wires. riginal drawing. 30By Pooja Katkar
  • 31. FBC-Inversion 3-(Double crank mechanism) Coupling rod of a locomotive/Locomotive Coupler Locomotive Coupler • AD =BC - cranks • link CD acts as a coupling rod and the link AB is fixed • used for transmitting rotary motion from one wheel to the other wheel. 31By Pooja Katkar
  • 33. 2. Single slider crank chain Found in reciprocating steam engine mechanism • modification of the basic four bar chain • mechanism converts rotary motion into reciprocating motion and vice versa. 33By Pooja Katkar
  • 34. 2. Single slider crank chain • consist of one sliding pair and three turning pairs. • link 1 =frame of the engine, (fixed) • link 2 = the crank • link 3 =connecting rod • link 4 =cross-head. • As the crank rotates, the cross-head reciprocates in the guides and thus the piston reciprocates in the cylinder. • How Slider Crank Mechanism Works.mp4 34By Pooja Katkar
  • 35. SSC-Inversion 1 – Pendulum Pump/Bull engine • link 4 = fixed (i.e.cylinder sliding pair) • link 2 =the crank • link 3 = connecting rod oscillates about a pin pivoted A • Link 1 fixed with link 4 at A and the piston attached to the piston rod (link 1) • Piston rod reciprocates • The duplex pump which is used to supply feed water to boilers have two pistons attached to link 1 35By Pooja Katkar
  • 36. SSC-Inversion 1 – Pendulum Pump • PENDULUM_PUMP_OR _BULL_ENGINE_avi.mp 4 • handpump.webm 36By Pooja Katkar
  • 37. SSC-Inversion 2- Rotary I.C.Engine • consists of seven cylinders in one plane • all revolves about fixed centre D, • crank (link 2) is fixed • connecting rod (link 4) rotates • the piston (link 3) reciprocates inside the cylinders forming link 1. • Gnome engine 37By Pooja Katkar
  • 39. SSC-Inversion 3 – Oscillating Cylinder Engine • converts reciprocating motion into rotary motion. • the link 3 forming the turning pair is fixed • The link 3 = connecting rod of a reciprocating steam engine mechanism. • crank (link 2) rotates • piston attached to piston rod (link 1) reciprocates • cylinder (link 4) oscillates about a pin pivoted to the fixed link at A. 39By Pooja Katkar
  • 41. SSC-Inversion 4 – Whithworth Quick Return Mechanism • used in shaping and slotting machines • link CD (link 2) forming the turning pair is fixed • link 2 corresponds to a crank in a reciprocating steam engine • driving crank CA (link 3) rotates at a uniform angular speed. • The slider (link 4) attached to the crank pin at A slides along the slotted bar PA (link 1) which oscillates at a pivoted point D. • The connecting rod PR carries the ram at R to which a cutting tool is fixed. • The motion of the tool is constrained along the line RD produced, i.e. along a line passing through D and perpendicular to CD. 41By Pooja Katkar
  • 43. SSC-Inversion 5 – Quick Return Mechanism of Shaper • shaping machines, slotting machines and in rotary internal combustion engines • AC (i.e. link 3) = turning pair is fixed • Link 3 = connecting rod of a reciprocating steam engine. • CB = driving crank revolves with uniform angular speed about the fixed centre C. • A sliding block attached to the crank pin at B slides along the slotted bar AP and thus causes AP to oscillate about the pivoted point A. • A short link PR transmits the motion from AP to the ram which carries the tool and reciprocates along the line of stroke R1R2. • The line of stroke of the ram (i.e. R1R2) is perpendicular to AC produced. • videos & imagesshaper machine.gif • videos & imagesshaper4a.gif 43By Pooja Katkar
  • 44. 3.Double Slider Chain • consists of two turning pairs and two sliding pairs • link 2 and link 1 form one turning pair and link 2 and 3 form the second turning pair. • The link 3 and 4 form one sliding pair and link 1 and link 4 form the second sliding pair. 44By Pooja Katkar
  • 45. DSC Inversion 1 - Scotch Yoke Mechanism • either the link 1 or link 3 is fixed • fixed link 1 guides the frame. • the link 2 (=crank) rotates about B as centre, • the link 4 (=frame) reciprocates. • APPLICATION : used for converting rotary motion into a reciprocating motion videos & imagesScotch-Yoke.gif 45By Pooja Katkar
  • 46. DSC Inversion 2 – Elliptical Trammel • slotted plate (link 4) • The fixed plate has two straight grooves cut in it, at right angles to each other. • link 1 and link 3 = sliders and form sliding pairs with link 4. • link AB (link 2) is a bar which forms turning pairs with links 1 and 3. • When the links 1 and 3 slide along their respective grooves, any point on the link 2 such as P traces out an ellipse on the surface of link 4, as shown in Fig. • A little consideration will show that AP and BP are the semi-major axis and semi-minor axis of the ellipse respectively. • Application :instrument used for drawing ellipses. videos & imageselliptical trammel.gif 46By Pooja Katkar
  • 47. DSC Inversion 3 – Oldham’s Coupling videos & imagesOldham_coupler_animated_small.gif videos & imagesoldham-coupling-animation.gif videos & imagesOLDHAMS COUPLING.gif 47By Pooja Katkar
  • 48. 48 •The shafts are coupled in such a way that if one shaft rotates, the other shaft also rotates at the same speed. •This inversion is obtained by fixing the link 2 •The shafts to be connected have two flanges (link 1 and link 3) rigidly fastened at their ends by forging. •The link 1 and link 3 form turning pairs with link 2. •These flanges have diametrical slots cut in their inner faces •The intermediate piece (link 4) which is a circular disc, have two tongues (i.e. diametrical projections) T1 and T2 on each face at right angles to each other •The tongues on the link 4 closely fit into the slots in the two flanges (link 1 and link 3). • The link 4 can slide or reciprocate in the slots in the flanges. •APPLICATION : used for connecting two parallel shafts whose axes are at a small distance apart. By Pooja Katkar
  • 49. References • Theory of Machines by Khurmi-Gupta • Theory of Machines by S.S.Ratan • Google images 49By Pooja Katkar